TE C-2151109 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151109 -1
DESCRIPTION
C
2151109 -2
2151109 -5
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
C
NON-CRIMP HEIGHT ADJUST
2151109 -7
C
FINE CRIMP HEIGHT ADJUST
C
SERVO LATCH PLATE
SERVO
LATCH PLATE
2151109 -6
7- 2151109 -7
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
C
CONVERT TO
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2151109 -5
8- 2151109 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2151109 -5
-
2119949-1
8- 2151109 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
-
-
-
-
-
-
6
-
-
-
TYPE
-
F
O
2.79 mm [.110]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.90-5.50 mm [.193-.217 IN]
C
-
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18050
-
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
927766-1
927766-3
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
TE TERMINAL
2-927766-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
929937-1
C1__DWG_PN_1_2
929937-3
929937-6
C1__DWG_PN_1_3
C1__DWG_PN_1_4
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
929937-7
C1__DWG_PN_2_2
C1__DWG_PN_2_3
1-929937-1
2-929937-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
6
C1__DWG_PN_4_0
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
C1__DWG_PN_3_3
14
CRIMP HEIGHT
REFERENCE SETTING
7.1
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
C1__DWG_PN_3_2
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE SEAL
828905-1
C1__DWG_PN_3_0
8.6
10.0
-
9
-
W1__FA_SETTING_1
6
W1__FA_SETTING_2
W1__FA_SETTING_3
-
-
B
1
RECOMMENDED SPARE PARTS
-
2
GREASE BEARING SURFACES LIGHTLY
-
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
13
14
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
-4
-4
-5
-6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
2151109
2151109
2151109
2151109
66
P
LTR
2063440-1
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
-
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
260
252
250
249
1
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
-
1
1
1
1
-
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
1
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
YY
SX
B
ECR-16-000833
22JAN2016
XZ
CT
C
ECR-16-002454
19FEB2016
XZ
TE
PART NO
-
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
2-1752354-4
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2119085
1
2119092-1
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
1-455888-0
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1333207-7
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
248
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
57
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
APVD
19MAR2012
-1
1
DWN
RELEASED
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
DATE
A
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-5018030-0
1901681-1
2-1752354-4
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-1752356-3
2079383-5
2161328-1
1320908-8
2119959-1
1-455888-0
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1333207-7
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
59
56
39
247
246
63
A
44
245
2
7
35
242
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
163
8
82
1
136
3
172
1
4
2 176
133
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
2
198
175
15.1
51
6
164
A
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
50
2
67
11
57
A
14
50 REF
HOLDDOWN SET-UP
19
30
20
29
21
9
B
1
12
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
30mm STROKE
30mm STROKE
47
30 REF
29 REF
CAM POSITIONS
30mm STROKE
46
32
34
54
8
1
60
54
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
0.5
66
213
33
REF
245 REF
52
135
0.5
C
177
2
1.0
34 REF
2
56
REF
1
137
B
1.4 REF
8
59
240
2
243
166
SERVO
LATCH PLATE
D
2
244
238
C
-
REF
5
7 252
249
-
62
38
250
APVD
37
260
PNEUMATIC
DWN
-
40
239
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151109 -1
DESCRIPTION
C
2- 2151109 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151109 -5
C
FINE CRIMP HEIGHT ADJUST
2- 2151109 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
C
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151109 -7
APPLICATOR STYLE CONVERSION CHART
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
5-18022-5
2119641-2
2119799-1
8- 2151109 -4
-
-
8- 2151109 -5
1338685-1
5-18022-5
-
8- 2151109 -5
-
8- 2151109 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
6
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.90-5.50 mm [.193-.217 IN]
C
-
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18050
-
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
927766-1
927766-3
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
TE TERMINAL
C1__DWG_PN_1_0
2-927766-1
929937-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
929937-3
C1__DWG_PN_1_3
929937-6
C1__DWG_PN_1_4
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
929937-7
1-929937-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
TE SEAL
-
C1__DWG_PN_4_0
-
828905-1
-
C1__DWG_PN_3_2
2-929937-1
-
C1__DWG_PN_3_3
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.1
8.6
10.0
-
9
6
-
13
-
W1__FA_SETTING_1
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
6
-
1
B
2
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
13
-
-4
-4
-5
-6
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
-
1
-
1
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
12
-
2151109
2151109
2151109
2151109
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
4.32 mm [.170]
A
PART NUMBERS REQUIRED
F
O
2.79 mm [.110]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
-
-
1
-
1
-
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
ITEM
NO
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-5018030-0
1901681-1
2-1752354-4
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
1-1752356-3
2079383-5
2161328-1
1320908-8
2119959-1
1-455888-0
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1333207-7
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
1
1-5018030-0
1
1901681-1
1
2-1752354-4
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
1-455888-0
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1333207-7
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-9
249
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
57
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
-
-
-
62
145
38
239
246
39
59
7
56
140
152
2
REF
5
2
D
1.4 REF
2
57
REF
244
7 139
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
63
238
1.0 # 0.5
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
2
3
C
1
4
28
174
5
41
140
REF
175
51
198
164
6
66
50
SERVO FEEDER
NOT INCLUDED
0.5
13
213
A
50
19
10
30
15.1
67
33
24
57
2
11
A
REF
HOLDDOWN SET-UP
9
20
117 REF
1
B
12
21
29
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
CAM POSITIONS
30
REF
REF
29
30mm STROKE
30mm STROKE
142
REF
TERMINAL SUPPORT LOCATION
52
240
30mm STROKE
APVD
40
A
B
DWN
251
MECHANICAL
D
DATE
151
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
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