15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply DF63 Series (UL, C-UL, TÜV, Listed) Unique locking mechanism is contained inside the header Guide keys prevent incorrect insertion Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Socket and header design avoids short-circuit between adjacent contacts. Guide pins temporarily hold and assure proper orientation of the connector. Fig. 1 ■Features 1. Rated for up to 15A Lock structure ［A−A］ DF63 has the capacity to handle a max of 15A when using 16 AWG wire. (Please refer to the chart for the rated current in other pin counts.) 2. Secure mating and clear tactile click The locking mechanism delivers a clear and tactile click, which prevents incomplete mating. (Fig. 2) Crimp contact A Lock portions of the plug and the header start to engage. → A→ 3. Prevents incomplete insertion of the crimp contact No contact yet A structure to prevent incomplete insertion of the crimp contacts is provided. (Fig. 3) 4. Prevents incorrect mating A mechanism has been added to prevent reverse mating and incorrect mating between different number of positions. (Fig. 4) Fig. 2 Header contact Prevention of insufficient insertion of the crimp contact 5. Reverse mounting prevention to PCB The pin header is equipped with a guide post to prevent reverse insertion on the PCB. (Fig. 1) Crimp contact (insufficiently inserted) 6. Molded lance design Lock does not work. The lance is actually part of the housing instead of being a part of the terminal. This prevents tangled wires during assembly. 7. Short-circuit prevention The wall structure between the contacts helps to isolate the contacts and prevents short circuits between contacts. (Fig. 1) 8. Suitable for potting Lance and header protection mechanism meet. Fig. 3 Capable of being potted, up to 5mm. 9. Solder crack prevention Glass-reinforced resin is used on the pin header to prevent solder cracks due to thermal contraction. Keying options are available to prevent incorrect connections due to the use of multiple connectors on the same board. ■Standard type (color: black) 10. Glow Wire compliance (Compliant with IEC 60695-2-11) ＊ Keying options were provided to prevent incorrect connections. Keying options prevent incorrect connections due to the use of multiple connectors on the same board. When using identical pin counts, two versions are available with different keying options.(Fig. 4) ■R-type (color: white) ＊ Supports 7.92mm pitch Also supports 7.92mm pitch with 2 or 3 pos. without pins Note 1 : * means the product will be available upon request. Please contact Hirose representative. Fig. 4 2015.11w 1 DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Product Specifications No. of Contacts 1 2 3 4 Current Rating 5 6 2 (7.92mm pitch) 3 (7.92mm pitch) Specification Voltage Rating UL,C-UL TÜV Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Ratings Item 1. Insulation Resistance 2. Withstand Voltage 3. Contact Resistance 4. Vibration Resistance 5. Shock Resistance 6. Moistureresistance 7. Temperature cycles 16 AWG 18 AWG 20 AWG 22 AWG 15A 13A 11A 9A 14A 12A 10A 8A 12A 10A 8A 7A 10A 8A 7A 6A 10A 8A 7A 6A 10A 8A 7A 6A 15A 13A 11A 9A 12A 11A 9A 8A Operating temperature range -40 to 105ç(Note 2) Operating humidity range 20 to 80%(Note 3) Storage temperature range -10 to 60ç(Note 4) Storage humidity range 40 to 70%(Note 4) UL/TÜV File No. and Recognition No. UL ：E52653 : E52653 C-UL TÜV ：R50318850 AC/DC 630V AC/DC 600V AC/DC 300V Specifications Conditions No less than 1,000Mø Measured at DC 500V No flashover or breakdown AC 1,500V is applied for one minute. No more than 10mø Measured at 1mA and no higher than 20mV No electrical discontinuity of 1 µs or greater Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction Temperature : 40 ±2ç ; humidity : 90 to 95%, left as it is for 96 hours -55ç : 30 minutes → 85ç : 30 minutes 5 cycles Tin plated : 30 mating cycles, Gold plated : 50 mating cycles Flow : 260ç, 10 sec Hand soldering : temperature of soldering iron at 350ç±10ç for 5 seconds No electrical discontinuity of 1 µs or greater Contact resistance : no more than 20mø Insulation resistance : no less than 500Mø Contact resistance : no more than 20mø Insulation resistance : no less than 1,000Mø 8. Durability Contact resistance : no more than 20mø 9. Solder heat resistance The resin parts should withstand the temperature and resist melting. Note 1：This is the maximum current rating while all pins are powered or used as all power lines. Note 2：Includes temperature rise caused by current flow. Note 3：Use without condensation on parts. Note 4：The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. ■Materials / Finish Component Header Crimp socket In-line plug Crimp contact Part Insulator Contact Material PBT (glass-reinforced) Brass Insulator PBT (glass-reinforced) Contact Copper alloy Finish Black or White Tin plated or Gold plated Black or White Tin plated or Gold plated UL Specification UL94V-0 − UL94V-0 − ■Product Number Structure ●Connector DF 63 # - * P - 3.96 DSA ❶ ❷ ❸ ❹ ❺ ❻ ❼ ●Crimp contact DF 63 - 1618 SCF ❽ ❾ ❶Series name : DF ❹Number of Contacts : 1,2,3,4,5,6 ❷Series No. : 63 ❸Form Type Header Blank : Black A : Without guide post R : Guide post·Guide Key Type, white Sockets Blank : Black R : Guide Key Type, white In-line Plugs Blank : Panel Lock Type A : Without Panel Lock 2 ❺Connector type P : Header S : Crimp socket EP : In-line plug ❻Contact Pitch : 3.96mm 7.92mm ❼Type of housing DSA : Straight header ＤＳ : Right angle header Ｃ : Crimp housing ❽Applicable Conductor 1618 : 16 to 18 AWG 2022 : 20 to 22 AWG ❾Packaging SCF : Socket contacts·Reel·Tin plated SCFA : Socket contacts·Reel·Gold plated SC : Socket contacts·Pack·Tin plated SCA : Socket contacts·Pack·Gold plated PCF : In-line plug contacts·Reel·Tin plated PCFA : In-line plug contacts·Reel·Gold plated PC : In-line plug contacts·Pack·Tin plated PCA : In-line plug contacts·Pack·Gold plated DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Straight Header ●Recommended PCB Layout (Board thickness : 1.6±0.1) [1 to 6 pos.] Ｂ±0.1 .1 ＋0 0 8 Ø1. Outline of the connector [1 pos.] [2 to 6 pos.] Ａ Ｂ 6.2 8 7.05 P=3.96 10 8 7.05 10 Polarization mark 3.5 3.5 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. P=3.96±0.05 .1 ＋00 6 Ø1. 3.25±0.05 1.5±0.05 □1.14 □1.14 [Specification number]** None : Tin plated (01) : Gold plated Standard Type (Guide post : Left Side, Color : Black) Part No. HRS No. No. of Contacts A DF63-1P-3.96DSA(**) DF63-2P-3.96DSA(**) DF63-3P-3.96DSA(**) DF63-4P-3.96DSA(**) DF63-5P-3.96DSA(**) DF63-6P-3.96DSA(**) 680-0503-9 ** 680-0504-1 ** 680-0501-3 ** 680-0505-4 ** 680-0506-7 ** 680-0507-0 ** 1 2 3 4 5 6 6.2 8.66 12.62 16.58 20.54 24.50 Unit : mm B 3.96 7.92 11.88 15.84 19.80 R Type (Guide post : Right Side, Guide key, Color : White) Part No. HRS No. No. of Contacts A B DF63R-1P-3.96DSA(**) DF63R-2P-3.96DSA(**) DF63R-3P-3.96DSA(**) DF63R-4P-3.96DSA(**) DF63R-5P-3.96DSA(**) DF63R-6P-3.96DSA(**) Under development 680-0518-6 ** 680-0515-8 ** 680-0519-9 ** 1 2 3 4 5 6 6.2 8.66 12.62 16.58 20.54 24.50 3.96 7.92 11.88 15.84 19.80 No. of Contacts A B 2 12.62 7.92 3 20.54 15.84 Under development 7.92mm pitch Part No. HRS No. DF63-2P-7.92DSA(**) DF63R-2P-7.92DSA(**) DF63-3P-7.92DSA(**) DF63R-3P-7.92DSA(**) 680-0513-2 ** Under development 680-0537-0 ** Under development Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Please contact Hirose representative if you have request for (01) specification. 3 DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Right Angle Header □1.14 A B 1.5 ± 0.05 Ø1.4 Ø1.6 ＋0.1 0 P=3.96 ± 0.05 P=3.96 Outline of the connector Polarization mark Lot mark 2G08M 14.2 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. .8 1.5 ± 0.05 ＋0 .1 0 9 1.55 3.5 HRS mark Ø1 [Specification number]** None : Tin plated (01) : Gold plated Standard Type (Color : Black) Part No. DF63-1P-3.96DS(**) DF63-2P-3.96DS(**) DF63-3P-3.96DS(**) DF63-4P-3.96DS(**) DF63-5P-3.96DS(**) DF63-6P-3.96DS(**) Unit : mm HRS No. Under development 680-0528-0 ** 680-0527-7 ** Under development No. of Contacts 1 2 3 4 5 6 A 6.2 8.66 12.62 16.58 20.54 24.50 B 3.96 7.92 11.88 15.84 19.80 No. of Contacts A B 2 12.62 7.92 3 20.54 15.84 7.92mm pitch Part No. DF63-2P-7.92DS(**) DF63R-2P-7.92DS(**) DF63-3P-7.92DS(**) DF63R-3P-7.92DS(**) HRS No. 680-0543-0 ** Under development Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Please contact Hirose representative if you have request for (01) specification. ■Crimp Socket [1 pos.] [2 to 6 pos.] Ａ Ｂ P=3.96 6.2 (Note 2) Standard Type Part No. DF63-1S-3.96C(**) DF63-2S-3.96C(**) DF63-3S-3.96C(**) DF63-4S-3.96C(**) DF63-5S-3.96C(**) DF63-6S-3.96C(**) 8.8 Polarization mark 13.3 13.3 8.8 Unit : mm HRS No. 680-0508-2 ** 680-0509-5 ** 680-0502-6 ** 680-0510-4 ** 680-0511-7 ** 680-0512-0 ** No. of Contacts 1 2 3 4 5 6 A 6.2 8.36 12.32 16.28 20.24 24.20 HRS No. Under development 680-0523-6 ** 680-0516-0 ** 680-0524-9 ** No. of Contacts 1 2 3 4 5 6 A 6.2 8.36 12.32 16.28 20.24 24.20 B − 3.96 7.92 11.88 15.84 19.80 [Specification number]** None : Black R Type (Guide key) Part No. DF63R-1S-3.96C(**) DF63R-2S-3.96C(**) DF63R-3S-3.96C(**) DF63R-4S-3.96C(**) DF63R-5S-3.96C(**) DF63R-6S-3.96C(**) Under development Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. 4 B − 3.96 7.92 11.88 15.84 19.80 [Specification number]** None : White DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■In-line Plug (Panel Lock Type) C+F D Panel thickness F 0.5 〜 0.6 0.7 〜 1.1 1.2 〜 1.7 2.0 〜 2.3 0 0.5 1.0 3.2 2.75 7.45 5.75 9.16 E 8.56 A 23.75 12.65 B 2.75 Polarization mark 5.35 [Specification number]** None : Black Unit : mm No. of Contacts B HRS No. DF63-1EP-3.96C(**) Under development 1 12.7 6.2 DF63-2EP-3.96C(**) DF63-3EP-3.96C(**) DF63-4EP-3.96C(**) DF63-5EP-3.96C(**) DF63-6EP-3.96C(**) 680-0533-0 ** 680-0532-7 ** 2 3 4 5 6 16.66 20.62 24.58 28.54 32.5 8.66 12.62 16.58 20.54 24.5 Under development A C Part No. D E 8.8 5.0 12.76 16.72 20.68 24.64 28.6 8.86 12.82 16.78 20.74 24.70 − 4.36 8.32 12.28 16.24 20.2 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. ■In-line Plug 8.56 P=3.96 A Polarization mark 23.75 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. P=3.96 Part No. HRS No. No. of Contacts DF63A-1EP-3.96C(**) DF63A-2EP-3.96C(**) DF63A-3EP-3.96C(**) DF63A-4EP-3.96C(**) DF63A-5EP-3.96C(**) DF63A-6EP-3.96C(**) Under development 680-0535-5 ** 680-0534-2 ** 1 2 3 4 5 6 Under development Unit : mm A 6.2 8.66 12.62 16.58 20.54 24.5 [Specification number]** None : Black Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. 5 DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply Crimp Contact for Socket 2.14 2.96 10.45 Ø2 4 15.25 Applicable wire gauge mark 16 18 P=9.5 t=0.25 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. DF63-1618SCF DF63-1618SC DF63-1618SCFA DF63-1618SCA DF63-2022SCF DF63-2022SC DF63-2022SCFA DF63-2022SCA DF63-2428SCF DF63-2428SC DF63-2428SCFA DF63-2428SCA HRS No. 680-0500-0 680-0514-5 680-0540-0 680-0542-0 680-0541-0 Under development Under planning Packaging 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack Finish Tin plated Gold plated Tin plated Gold plated Tin plated Gold plated Crimp Contact for In-line Plug 19.1 Applicable wire gauge mark 16 18 4 Ø2 23.9 2.14 4.75 t=0.25 P=9.5 Part No. DF63-1618PCF DF63-1618PC DF63-1618PCFA DF63-1618PCA DF63-2022PCF DF63-2022PC DF63-2022PCFA DF63-2022PCA DF63-2428PCF DF63-2428PC DF63-2428PCFA DF63-2428PCA HRS No. 680-0529-2 680-0536-8 Under development 680-0538-3 Under development Under planning ●Recommended wire UL1007, 1015 ●Applicable wire (Tinned, Annealed Copper Wire) Wire size (Stranded wire conductor) 6 Jacket diameter 16 AWG(26/0.254) UL1007(2.5mm) UL1015(3.2mm) 18 AWG(34/0.18) UL1007(2.1mm) UL1015(2.9mm) 20 AWG(21/0.18) UL1007(1.7mm) 22 AWG(17/0.16) UL1007(1.5mm) Packaging 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack 4000/reel 100/pack Finish Tin plated Gold plated Tin plated Gold plated Tin plated Gold plated DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply BApplicable Crimping Tool Type Part No. AP105-DF63-1618S-1 AP105-DF63-1618S-2 CHS893400H-UP(Note9) Applicator AP105-DF63-1618-3 AP105-DF63-1618-4 CHS893500H-UP(Note9) Wire type UL1007(Note3) UL1015(Note3) − UL1015 901-4642-0 00 901-4643-2 00 UL1007(Note3) UL1015(Note3) − UL1015 Applicable Contacts DF63-1618SCF DF63-1618SCFA DF63-1618PCF DF63-1618PCFA DF63-2022SCF DF63-2022SCFA DF63-2022PCF AP105-DF63-2022-2 Under development UL1015(Note3) DF63-2022PCFA HT802/DF63-1618S-1 550-0411-2 00 UL1007(Note4, 5) DF63-1618SC HT802/DF63-1618S-2 550-0413-8 00 UL1015(Note4, 6) DF63-1618SCA HT802/DF63-1618P-1 550-0423-1 00 UL1007(Note4, 5) DF63-1618PC HT802/DF63-1618P-2 550-0424-4 00 UL1015(Note4, 6) DF63-1618PCA Hand tool HT802/DF63-2022S-1 550-0432-0 00 UL1007(Note4, 7) DF63-2022SC HT802/DF63-2022S-2 Under development UL1015(Note4, 8) DF63-2022SCA HT802/DF63-2022P-1 550-0433-0 00 UL1007(Note4, 7) DF63-2022PC HT802/DF63-2022P-2 Under development UL1015(Note4, 8) DF63-2022PCA Note 1 : Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table". Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty. Note 3 : Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately. Note 4 : Hand tool dies cannot be switched. Note 5 : The compatible wire is limited to UL1007, 16 to 18 AWG Note 6 : The compatible wire is limited to UL1015, 16 to 18 AWG Note 7 : The compatible wire is limited to UL1007, 20 to 22 AWG Note 8 : The compatible wire is limited to UL1015, 20 to 22 AWG Note 9 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp) AP105-DF63-2022-1 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. HRS No. 901-4634-1 00 901-4635-4 00 901-4617-0 00 UL1007(Note3) 7 DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply BContact Extraction ■ Contact extraction tool : Flat-bladed screwdriver. 1.2mm blade width or DF-C-PO(B) ■ Intended crimp Contacts : DF63-1618SC(F), DF63-2022SC(F), DF63-1618PC(F), DF63-2022PC(F) ■ Work Method Housing Cross Sectional Diagram 1.Refer to the drawing No.1. Insert correct size contact extraction tool in the insulator against the molded-in lance. Deflect the lance as shown. Contact extraction tool Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 2 Powered by TCPDF (www.tcpdf.org) 2.Assure that the lance is deflected to release the contact and pull-out wire with the terminated contact. 1 Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. BMated dimensions ●Board-to-Wire Connection using the straight pin header 8.91 ●Socket to Right Angle Header Connection (20) DF63-*S-3.96C 15.8 (9.41) DF63-*S-3.96C DF63-*P-3.96DSA DF63-*P-3.96DS ●Socket to In-line Plug Connection (29.55) (11.1) (8.91) DF63-*S-3.96C DF63-*EP-3.96C BPrecautions for use 1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un-mate. 2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position. Route cables in such a way that they do twist when being installed. 3. Make sure to turn off the power when mating or un-mating the connector. 4. Please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. Please contact Hirose representative about the assembly procedure and the instruction manual. BRated values Please avoid using the connectors above the ratings. Also, do not insert or pull out energized or “ live” wires. BOperating environment Please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. ® 8 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2015. Contents are subject to change without notice for the purpose of improvements.