MP2626 USB-Compliant Single Cell Li-ion Switching Charger with USB-OTG Boost The Future of Analog IC Technology DESCRIPTION FEATURES The MP2626 is a highly-integrated, flexible, switch-mode battery charger with system power management, designed for single-cell Li-ion and Li-Polymer batteries used in a wide range of portable applications. • • • The MP2626 can operate in both charge mode and boost mode to allow full system and battery power management. It is also able to work as a boost regulator to power a USB peripheral from the battery. The MP2626 automatically detects the battery voltage and charges the battery in the three phases: trickle current charge, constant current charge and constant voltage charge. Other features include charge termination and autorecharge. This IC also integrates both inputcurrent limit and input-voltage regulation in order to ensure USB compliant and minimize the charging time. The MP2626 can operate as a boost regulator by setting the MODE pin to a HIGH logic. The boost regulator includes output current limit and short circuit protection. As long as MODE pin is high, the MP2626 will discharge the battery in the boost mode. To guarantee safe operation, the MP2626 limits the die temperature to a preset value of 120oC. Other safety features include input over-voltage protection, battery over-voltage protection, thermal shutdown, battery temperature monitoring, and a programmable timer to prevent prolonged charging of a dead battery. MP2626 Rev. 1.0 2/28/2015 • • • • • • • • • • • 20V Absolute Maximum Input Voltage 6V Maximum Input Operating Voltage Selectable 4.2V/ 4.35V Charge Voltage with 0.5% Accuracy at 25ºC Power Management Function Integrated Input-Current Limit and InputVoltage Regulation Up to 2A Programmable Charge Current Trickle-Charge Function Negative Temperature Coefficient Pin for Battery Temperature Monitoring Programmable Timer Back-Up Protection Thermal Regulation and Thermal Shutdown Internal Battery Reverse Leakage Blocking Reverse Boost Operation Mode for USB Peripheral Up to 91% 5V Boost Mode Efficiency @ 1A Programmable Output Current Limit for Boost Mode Integrated Short Circuit Protection for Boost Mode APPLICATIONS • • Sub-Battery Application Power-Bank Applications for Smart-Phone Tablet and other Portable Device All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 1 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL APPLICATION R1 R2 FB 5V Input ROLIM C2 PMID OLIM SW VIN L1 RS1 ICHG IBATT R3 CIN C1 R5 C3 CSP REG BATT R6 NTC Battery Voltage GND: 4.35V Programmable Pin High/Float: 4.2V VB CHG VCC C4 Battery VPMID PWIN R4 CBATT VBATT ACOK FREQ BOOST EN VCC ISET MODE ILIM AGND PGND TMR RILIM CTMR RISET Table 1: Operation Mode MODE Low High EN High Low X __________ ACOK Low High Operating Mode Charge Mode, Enable Charging Sleep Mode Boost Mode X=Don’t Care. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 2 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG ORDERING INFORMATION Part Number* MP2626GR Package QFN-24 (4mm×4mm) Top Marking See Below *For Tape & Reel, add suffix – Z (e.g. MP2626GR-Z); TOP MARKING MPS: MPS prefix; Y: year code; WW: week code: MP2626: product code of MP2626GR; LLLLLL: lot number; PACKAGE REFERENCE TOP VIEW MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 3 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance VIN ............................................... –0.3V to 20V SW …………….. ................................................. –0.3V (-2V for <10ns) to 6.5V (8.5V for <20ns) PMID, BATT ................................ –0.3V to 6.5V QFN-24 (4mm×4mm) ............. 42 ....... 9 .... °C/W ----------------- ------------- --------------------- ACOK, CHG, BOOST .................. –0.3V to 6.5V All Other Pins ............................... –0.3V to 6.5V Junction Temperature .............................. 150°C Lead Temperature ................................... 260°C (2) Continuous Power Dissipation (TA = +25°C) ..........................................................2.97W Junction Temperature .............................. 150°C Operating Temperature............. –20°C to +85°C Recommended Operating Conditions (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. (3) Supply Voltage VIN........................... 4.5V to 6V Battery Voltage VOUT .................... 2.5V to 4.35V Operating Junction Temp. (TJ).−40°C to +125°C MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 4 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG ELECTRICAL CHARACTERISTICS VIN = 5.0V, TA = 25°C, unless otherwise noted. Parameter Symbol Condition VIN to PMID NMOS ON Resistance High-side PMOS ON Resistance Low-side NMOS ON Resistance RIN to PMID RH RL DS DS High-Side PMOS Peak Current Limit IPEAK_HS Low-Side NMOS Peak Current Limit IPEAK_LS Switching Frequency VCC UVLO VCC UVLO Hysteresis PWIN, Lower Threshold Lower Threshold Hysteresis PWIN, Upper Threshold Min FREQ = 0 FREQ = Float/ High fSW VCC CC Charge Mode/Boost Mode TC Charge Mode 2 UVLO VPWIN L 0.75 VPWIN H 1.1 Upper Threshold Hysteresis Charge Mode Input Quiescent Current Typ Max 100 mΩ 72 70 mΩ mΩ 4.5 A 1.5 A 4.5 A 600 1200 2.2 100 0.8 50 1.15 kHz 2.4 0.85 1.2 50 IIN Units EN = 5V, Battery Float EN = 0 RlLIM = 90.9kΩ RlLIM = 49.9kΩ 400 720 450 810 RlLIM = 20kΩ 1800 V mV V mV V mV 2.5 1.5 500 900 mA mA Input Current Limit IIN_LIMIT Input Over-Current Threshold Input Over-Current Blanking (5) Time Input Over-Current Recovery (5) Time IIN(OCP) 2000 3 τINOCBLK 120 µs τINRECVR 100 ms Terminal Battery Voltage Recharge Threshold VBATT_FULL VRECH Leave VB floating or connect to logic HIGH Connect VB to GND Leave VB floating or connect to logic HIGH Connect to VB to GND Constant Charge (CC) Current ICC Trickle-Charge Current ITC MP2626 Rev. 1.0 2/28/2015 2200 A 4.179 4.200 4.221 4.328 4.350 4.372 3.950 4.015 4.080 4.091 4.157 250 103.3% 1000 4.223 1500 250 1650 Recharge Threshold Hysteresis Battery Over Voltage Threshold RS1=40mΩ, RISET = 69.8kΩ 900 RS1=40mΩ, RISET = 46.4kΩ 1350 mA V V mV VBATT 1100 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. FULL mA mA 5 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG ELECTRICAL CHARACTERISTICS (continued) VIN = 5.0V, TA = 25°C, unless otherwise noted. Parameter Symbol Condition Trickle-Charge Voltage Threshold VBATT_TC Leave VB floating or connect to high logic Connect to VB to GND Trickle-Charge Hysteresis Termination Charge Current Input-Voltage-Regulation Reference Boost Mode IBF RS1=40mΩ, RISET=69.8kΩ VREG Min Typ Max Units 2.860 2.960 3.060 2.970 3.170 2.5% 3.070 200 10% 17.5% mV ICC 1.18 1.2 1.22 V 6 V V IN Voltage Range 4.2 Feedback Voltage Feedback Input Current Boost Over-Voltage Protection Threshold Boost Over-Voltage Protection Threshold Hysteresis Boost Quiescent Current Programmable Boost Output Current Limit Accuracy 1.18 1.2 1.22 200 V nA 5.8 6 6.2 V VIN(OVP) VFB=1V Threshold to turn off the converter during boost mode VIN falling from VIN(OVP) 125 IIN = 0A, MODE = 5V IOLIM RS1 = 40mΩ, ROLIM = 100kΩ RS1 = 50mΩ, ROLIM=49.9kΩ Programmable Boost Output (5) Current VBATT = 4.2V 0.896 1.120 mV 2.0 mA 1.344 A 1.52 A Boost Over-Current Blanking (5) Time Boost Over-Current Recovery (5) Time τOUTOCBLK 120 µs τOUTRECVR 1 ms Weak-Battery Threshold VBATT(LOW) During Boost mode Before Boost mode 2.5 2.9 3.05 V V VBATT = 4.2V, VIN= 0V, MODE = 0V 15 30 μA 400 mV 1 μA Sleep Mode Battery Leakage Current ILEAKAGE Indication and Logic ---------------- ------------ ------------------- ACOK, CHG, BOOST pin output low voltage ---------------- ------------ Sinking 1.5mA ------------------- ACOK, CHG, BOOST pin leakage current NTC and Time-Out Fault (5) Blinking Frequency EN Input Logic LOW Voltage EN Input High Voltage Mode Input Logic LOW Voltage Mode Input Logic HIGH Voltage MP2626 Rev. 1.0 2/28/2015 Connected to 5V fBLK CTMR=0.1μF, ICHG=1A 13.7 Hz 0.4 V 0.4 V V V 1.4 1.4 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 6 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG ELECTRICAL CHARACTERISTICS (continued) VIN = 5.0V, TA = 25°C, unless otherwise noted. Parameter Protection Symbol Trickle-Charge Time Total Charge Time NTC Low Temp, Rising Threshold NTC Low Temp, Rising Threshold Hysteresis NTC High Temp, Rising Threshold NTC High Temp, Rising Threshold Hysteresis Charging Current Fold-back (5) Threshold (5) Thermal Shutdown Threshold Condition Min CTMR=0.1µF, remains in TC mode, ITC= 0.25A CTMR=0.1µF, ICHG= 1A 65.3% Typ Max Units 16.6 Min 400 Min 66.3% 67.3% RNTC=NCP18XH103(0°C) 1% VPMID 34% 35% 36% RNTC=NCP18XH103(50°C) 1% Charge Mode 120 °C 150 °C Notes: 5) Guaranteed by design. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 7 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL CHARACTERISTICS CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. Sleep_Mode_Battery Current vs. Temperature 70 VIN_OVP vs. Temperature 1.26 VOUTPUT_CURRENT_LIMIT(A) 5.97 VIN_OVP_R(V) 60 50 40 30 20 5.96 5.95 5.94 10 0 -50 0 50 5.93 -50 100 BATT_full VBH vs. Temperature 4.30 0 50 100 4.40 BATT_full VBL = 4.35V 1.18 1.16 -50 4.10 4.00 4.30 4.25 4.20 4.15 4.10 4.05 4.00 3.90 3.90 -50 50 100 103.4 103.4 103.3 103.3 103.2 3.95 100 0 103.5 BATTOVP_VBH (%) VBATT_VBL(V) VBATT_VBH(V) 4.20 50 1.20 BATTOVP_VBH_% vs. Temperature 4.35 0 1.22 Batt_full VBL vs. Temperature BATT_full VBH = 4.2V 3.80 -50 1.24 0 50 100 103.2 -50 0 50 100 BATTOVP_VBL_% vs. Temperature BATTOVP_VBL (%) 103.5 103.4 103.4 103.3 103.3 103.2 103.2 -50 MP2626 Rev. 1.0 2/28/2015 0 50 100 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 8 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL PERFORMANCE CHARACTERISTICS VIN=5V, CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 9 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=5V, CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 10 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=5V, CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. Power On, Charge Mode Power Off, Charge Mode EN On, Charge Mode VBATT_FULL=4.2V, VBATT=3.7V, ICHG=2A VBATT_FULL=4.2V, VBATT=3.7V, ICHG=2A VBATT_FULL=4.2V, VBATT=3.7V, ICHG=2A VBATT 1V/div. VBATT 1V/div. VPMID 2V/div. VIN 1V/div. IL 1A/div. VPMID 2V/div. VIN 1V/div. IL 1A/div. VEN 5V/div. VSW 2V/div. VBATT 1V/div. IL 1A/div. En Off, Charge Mode Input Current Limit Input Voltage Clamp VBATT_FULL=4.2V, VBATT=3.7V, ICHG=2A VBATT_FULL=4.2V, VBATT=3.7V VBATT_FULL=4.2V, VBATT=3.7V VIN 1V/div. VIN 1V/div. VEN 5V/div. VBATT 1V/div. VSW 2V/div. VBATT 1V/div. IL 1A/div. IIN 1A/div. IPMID 2A/div. IPMID 1A/div. ICHG 2A/div. ICHG 2A/div. IN_PMID_Rdson vs. Temperature HS_Rdson vs. Temperature 140.0 LS_Rdson vs. Temperature 100.0 100.0 120.0 80.0 80.0 100.0 60.0 60.0 80.0 60.0 -50 MP2626 Rev. 1.0 2/28/2015 40.0 0 50 100 40.0 -50 0 50 100 20.0 -50 0 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 50 100 11 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=5V, CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. VBATT 1V/div. VSW 2V/div. VIN 1V/div. VBATT 1V/div. VSW 2V/div. VIN 1V/div. VBATT 1V/div. VSW 2V/div. VIN 1V/div. IL 500mA/div. IL 500mA/div. IL 500mA/div. VMODE 5V/div. VMODE 5V/div. VSW 2V/div. VIN 1V/div. IL 500mA/div. VSW 2V/div. VIN 1V/div. IL 500mA/div. VBATT 1V/div. VSW 2V/div. VIN 1V/div. IIN 500mA/div. VMODE 5V/div. VMODE 5V/div. VSW 2V/div. VIN 1V/div. VSW 2V/div. VIN 1V/div. IIN 500mA/div. IIN 500mA/div. MP2626 Rev. 1.0 2/28/2015 VBATT 2V/div. VIN 1V/div. IIN 500mA/div. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 12 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=5V, CIN=CBATT=CPMID=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator, unless otherwise noted. VBATT 1V/div. VSW 2V/div. VBATT 1V/div. VBATT 1V/div. VSW 2V/div. VSW 2V/div. VIN 1V/div. VIN 1V/div. VIN 1V/div. IL 2A/div. IL 2A/div. IL 2A/div. VIN/AC 500mV/div. VBATT 1V/div. VIN/AC 500mV/div. IIN 1A/div. IIN 1A/div. VIN 1V/div. VBATT 1V/div. VBOOST 2V/div. IL 2A/div. VIN/AC 200mV/div. VBATT 1V/div. IIN 500mA/div. VBATT 1V/div. 100 6 95 5 90 4 85 3 80 2 75 1 70 0 0 MP2626 Rev. 1.0 2/28/2015 0.3 0.6 0.9 1.2 1.5 0 0.5 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 1 1.5 13 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG PIN FUNCTIONS Pin # Name 1 FREQ 2 VIN 3 VCC 4 ILIM 5 PWIN 6 TMR 7 REG 8 ACOK 9 FB 10 NTC 23 MODE 24 EN ---------------- Description Connect to GND to program the operating frequency to 600kHz. Leave floating or connect to HIGH to program the operating frequency to 1.2MHz. Adapter Input. Place a bypass capacitor close to this pin to prevent large input voltage spikes. Internal Circuit Power Supply. Bypass to GND with a 100nF ceramic capacitor. This pin CANNOT carry any load. Input Current Set. Connect to GND with an external resistor to program input current limit in charge mode. Input pin to detect the presence of valid input power. Pulling this pin to GND will turn off the INto-PMID pass through MOSFET. Oscillator Period Timer. Connect a timing capacitor between this pin and GND to set the oscillator period. Short to GND to disable the Timer function. Input Voltage Feedback for input voltage regulation loop. Connect to tap of an external resistor divider from VIN to GND to program the input voltage regulation. Once the voltage at REG pin drops to the inner threshold, the charge current is reduced to maintain the input voltage at the regulation value. Valid Input Supply Indicator. Logic LOW on this pin indicates the presence of a valid power supply. Boost Output Voltage Feedback. Negative Temperature Coefficient (NTC) Thermistor. Programmable Charge Current Pin. Connect an external resistor to GND to program the 11 ISET charge current. Programmable Output-Current Limit for boost mode. Connect an external resistor to GND to 12 OLIM program the system current in boost mode. 13 AGND Analog Ground Programmable Battery-Full Voltage. Leave floating or connect to logic HIGH for 4.2V, while 14 VB Connect to GND for 3.6V. 15 BATT Positive Battery Terminal / Battery Charge Current Sense Negative Input. 16 CSP Battery Charge Current Sense, Positive Input. ------------------Boost Mode Indicator. Logic LOW indicates boost mode in operation. This is an open drain pin 17 BOOST during charge mode or sleep mode. -----------Charge Completion indicator. Logic LOW indicates charge mode. This is an open drain pin 18 CHG during charge complete or suspended. PGND, 19 Exposed Power Ground. Connect the exposed pad and GND pin to the same ground plane. Pad 20 SW Switch Output Node. It is recommended not to place vias on the SW plane during PCB layout. Connect Point of Blocking Switch and High-side switch. A minimum of 22μF ceramic cap is 21, 22 PMID required to be placed as close as possible to the PMID and GND pins. MP2626 Rev. 1.0 2/28/2015 Mode Select. Logic HIGH→boost mode. Logic LOW→charge mode. Charge Control Input. Logic HIGH enables charging. Logic LOW disables charging. Active only __________ when ACOK is low (input power is OK) www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 14 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG BLOCK DIAGRAM PMID FB Q1 VIN SW HSMOS Buffer LSMOS A1 VCC Current Sense Driver VBATT K1*ICHG CSP BATT PWM Signal Charge Pump PGND ACOK VBATT PWIN FREQ 0.8V Mode Control 1.15V VCC PWM Controller VSYS Control Logic& Mode Selection BATT+ 300mV SYS NTC TRef MODE TJ EN VB GMT VBATT_Ref Thermal Shutdown VBATT REG GMINV VREG_Ref ISET MIN GMI ICHG_Ref ACOK GMV CHG Indication& Timer BOOST K1*ICHG ILIM IIN_Ref Current Setting GMINI K2*IIN TMR AGND Figure 1: Functional Block Diagram in Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 15 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG PMID FB SW HSMOS Q1 VIN A1 VCC CSP LSMOS Driver VBATT Charge Pump BATT PWM Signal Integration PGND A2 ACOK To Current Setting VBATT PWIN FREQ 0.8V Mode Control 1.15V VCC PWM Controller Control Logic& Mode Selection BATT+ 300mV NTC MODE EN VB VRef Thermal Shutdown VFB ACOK GMV REG CHG Indication& Timer BOOST IOLIM_Ref Current Setting OLIM GMINI K3*ISYS TMR AGND Figure 2: Functional Block Diagram in Boost Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 16 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG OPERATION FLOW CHART POR MODE High NO ACOK YES Boost Mode /BOOST Low YES NO Charge Mode /CHG Low Sleep Mode Figure 3: Mode Selection Flow Chart MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 17 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG OPERATION FLOW CHART (continued) Figure 4: Normal Operation and Fault Protection in Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 18 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG OPERATION FLOW CHART (continued) Power Path Management No VPWIN touch the VREG? No IIN hit the IIN_LIMIT? Yes Yes Charge Current Decrease ICHG ≤0? No Yes IIN >7A? Normal Operation No IIN exceeds IIN(OCP)? No Yes Regulate the IIN at IIN(OCP) No Yes TINOCBLK reaches? Yes Yes IN to PMID MOSFET turns Off No TINRECVR reaches? Figure 5: Power-Path Management in Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 19 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG OPERATION FLOW CHART (continued) Boost Mode /BOOST Low Normal Boost Operation No No IIN > IOLIM? VBATT >2.9V? Yes Yes Output current loop works, VSYS decreases No No Mode High? VIN < VBATT? Yes Yes Normal Boost Operation VIN < 2V? No VBATT<2.5V? Yes Boost Turns Off No No Yes Yes Down mode IL hits the current limit TSYSBLK Reaches? Yes Yes Boost Shutdown No TSYSRECVR Reaches? Figure 6: Operation Flow Chart in Boost Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 20 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG START UP TIME FLOW IN CHARGE MODE Condition: EN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V VIN VPWIN > 0.8V & VIN > VBATT+ 300mV 0V 5V EN 0V Mode 0V VCC VCC follows VIN 2.2V Band Gap 0V 5V ACOK 0V VPMID > VBATT + 50mV VPMID 5V CHG 0V 400μs 400μs SS 150μs 150μs Force Charge ICC Charge 0A Current 10%ICC IBF Comparator Battery Voltage VBATT_FULL Auto‐recharge threshold Assume vBATT > VBATT_TC Autorecharge Figure 7: Input Power Start-Up Time Flow in Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 21 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG START UP TIME FLOW IN CHARGE MODE Condition: VIN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V. Figure 8: EN Start-Up Time Flow in Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 22 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG START UP TIME FLOW IN BOOST MODE Condition: VIN_SET = 5V, Mode = 5V, /Boost is always pulled up to an external constant 5V. Figure 9: Battery Power Start-Up Time Flow in Boost Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 23 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG START UP TIME FLOW IN BOOST MODE Condition: VIN_SET = 5V, /Boost is always pulled up to an external constant 5V. Figure 10: Mode Start-Up Time Flow in Boost Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 24 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG OPERATION INTRODUCTION Auto-Recharge The MP2626 is a highly-integrated, flexible, switch-mode battery charger with bi-directional operation for a boost function that can step-up the battery voltage to power the USB peripheral. Depending on the status of MODE and VIN, it operates in three different modes: charge mode, boost mode and sleep mode. Once the battery charge cycle is completed, the charger remains off. During this time, the system load may consume battery power, or the battery may self discharge. To ensure the battery will not go into depletion, a new charge cycle automatically begins when the battery voltage falls below the auto-recharge threshold and the input power is present. The timer is reset when the auto-recharge cycle begins. In charge mode, the MP2626 can work with a single cell Li-ion or Li-polymer battery. In boost mode, MP2626 boosts the battery voltage to VIN to power higher-voltage systems. In sleep mode, both charging and boosting operations are disabled and the device enters a power saving mode to help reduce the overall power consumption. The MP2626 monitors MODE and VIN to allow smooth transition between different modes of operation. CHARGE MODE OPERATION Charge Cycle (TC ChargeÆCC ChargeÆCV Charge) In charge mode, the MP2626 has five control loops to regulate the input current, input voltage, charge current, charge voltage, and device junction temperature. The MP2626 charges the battery in three phases: trickle current (TC), constant current (CC), and constant voltage (CV). While charging operation is enabled, all five loops are active but only one determines the IC behavior. A typical battery charge profile is depicted in Figure 11(a). The charger stays in TC charge mode until the battery voltage reaches a TC-to-CC threshold. Otherwise the charger enters CC charge mode. When the battery voltage rises to the CV-mode threshold, the charger operates in constant voltage mode. Figure 11 (b) shows a typical charge profile when the input-current-limit loop dominates during the CC charge mode. And in this case the charger maximizes the charging current due to the switching-mode charger solution, resulting in faster charging than a traditional linear solution. MP2626 Rev. 1.0 2/28/2015 During the off state after the battery is fully charged, if the input power re-starts or the EN signal refreshes, the charge cycle will start and the timer will reset no matter what the battery voltage is. CC>>>CV Threshold ICHG Constant Charge Current VBAT TC>>>CC Threshold Trickle Charge Current Trickle charge CC charge CV charge Charge Full (a) Without input current limit Constant Charge Current CC>>>CV Threshold ICHG Input Current Limit VBAT TC>>>CC Threshold Trickle Charge Current Trickle charge CC charge CV charge Charge Full (b) With input current limit Figure 11: Typical Battery Charging Profile Battery Over-Voltage Protection The MP2626 has battery over-voltage protection. If the battery voltage exceeds the battery overvoltage threshold (103.3% of the battery-full voltage), charging is disabled. Under this condition, an internal current source draws a current from the BATT pin to decrease the battery voltage and protect the battery. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 25 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG Timer Operation in Charge Mode The MP2626 uses an internal timer to terminate the charging. The timer remains active during the charging process. An external capacitor between TMR and GND programs the charge cycle duration. If charging remains in TC mode beyond the trickle-charge time τTOTAL_TMR, charging will terminate. The following equation determines the length of the trickle-charge period: 4.5 × 10 4 × 1.6( V ) × C TMR (μF) (1) 0.52 × ITC ( A ) × RS1(mΩ) + 2(μA ) The maximum total charge time is: τ TRICKLE_ TMR = Input Voltage Regulation in Charge Mode In charge mode, if the input power source is not sufficient to support both the charge current and system load current, the input voltage will decrease. As the input voltage approaches the programmed input voltage regulation value, charge current is reduced to allow priority of system power and maintain proper regulation of the input voltage. The input voltage can be regulated by a resistor divider from IN pin to REG pin to AGND according to the following equation: VREG = VIN_ R × R6 R6 + R5 (4) 3.4 × 106 × 1.6( V ) × CTMR (μF) (2) 0.52 × ITC ( A ) × RS1(mΩ) + 2(μA ) where the VREG is the internal voltage reference, 1.2V, and the VIN_R is the desired regulation voltage. Negative Temperature Coefficient (NTC) Input for Battery Temperature Monitoring Input Over-Current Protection and Over Voltage Protection for Pass-through Path The MP2626 has a built-in NTC resistance window comparator, which allows the MP2626 to monitor the battery temperature via the batteryintegrated thermistor. Connect an appropriate resistor from VPMID to the NTC pin and connect the thermistor from the NTC pin to GND. The resistor divider determines the NTC voltage depending on the battery temperature. If the NTC voltage falls out of the NTC window, the MP2626 stops charging. The charger will then restart if the temperature goes back into NTC window range. Please refer to Application Information section for the appropriate resistance selection. The MP2626 has an integrated IN to PMID passthrough path to allow direct connection of the input voltage to the system even if charging is disabled. Based on the above, the MP2626 continuously monitors both input current and voltage. In the event of an OCP or OVP, charge current will be reduced to ensure priority of the system power requirements. Input-Current Limiting in Charge Mode When the total input current exceeds 3A, Q2 (Fig 12) is controlled linearly to regulate the current. If the current continuous to exceed 3A after a 120µs blanking time, Q2 will be turned off. In the event of input current exceeding 7A, Q2 will be turned off almost instantaneously and without any blanking time, this to protect both Q1 and Q2. τTRICKLE_ TMR = The MP2626 has a dedicated pin used to program the input current limit. The current at ILIM is a fraction of the input current; the voltage at ILIM indicates the average input current of the switching regulator as determined by the resistor value between ILIM and GND. As the input current approaches the programmed input current limit, charge current is reduced to allow priority to system power. In addition, the MP2626 also features input over current and voltage protection for the IN to PMID pass-through path. Input over-current protection (OCP) Use the following equation to determine the input current limit threshold, IILIM = MP2626 Rev. 1.0 2/28/2015 40.5(kΩ) (A) RILIM (kΩ) (3) www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 26 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG Input over-voltage protection (OVP) The MP2626 uses the PWIN pin to sense the status of input voltage. When the voltage at the PWIN pin is lower than 0.8V or higher than 1.15V, an invalid input power source is detected by the MP2626. At this time the IN to PMID passthrough path will be turned off. An OVP threshold can be programmed via PWIN pin to prevent an over voltage event happening at PMID side when plugging in a wrong adapter. voltage drops below the TC threshold. Moreover, the switching frequency also decreases when the BATT voltage drops to 40% of the charge-full voltage. Thermal Foldback Function The MP2626 implements thermal protection to prevent thermal damage to the IC and the surrounding components. An internal thermal sense and feedback loop automatically decreases the programmed charge current when the die temperature reaches 120°C. This function is called the charge-current-thermal foldback. Not only does this function protect against thermal damage, it can also set the charge current based on requirements rather than worst-case conditions while ensuring safe operation. Furthermore, the part includes thermal shutdown protection where the ceases charging if the junction temperature rises to 150°C. Non-sync Operation Mode Figure12: Integrated Pass-through Path Charge Current Setting The external sense resistors, RS1 and RISET, program the battery charge current, ICHG. Select RISET based on RS1: 2800 (5) ICHG ( A ) = RISET (kΩ) × RS1(mΩ) Battery Short Protection The MP2626 has two current limit thresholds. CC and CV modes have a peak current limit threshold of 4.5A, while TC mode has a current limit threshold of 1.5A. Therefore, the current limit threshold decreases to 1.5A when the battery During charging mode, the MP2626 continuously monitors the total input current flowing from IN pin to PMID pin. When the input current is lower than 170mA, the low side switch operates as a non-synchronous MOSFET. Fully Operation Indication The MP2626 integrates indicators for the following conditions as shown in Table 2. When timer or NTC fault happens, charging will terminate or be suspended and indication of -----------CHG blinks in a frequency fBLK: fBLK = 2(μA ) 1.46( V ) × CTMR (μF) (6) Table 2: Indicator for Each Operation Mode ---------------- Operation ACOK Charging Charge Mode End of Charge, charging disabled ------------ CHG ------------------- BOOST Low Low High High Blinking NTC Fault, Timer Out Boost Mode High High Low Sleep Mode, VCC absent High High High MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 27 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG BOOST MODE OPERATION Low-Voltage Start-Up The minimum battery voltage required to start up the circuit in boost mode is 2.9V. Initially, when VPMID < VBATT, the MP2626 works in down mode. In this mode, the synchronous P-MOSFET stops switching and its gate connects to VBATT statically. The P_MOSFET keeps off as long as the voltage across the parasitic CDS (VSW) is lower than VBATT. When the voltage across CDS exceeds VBATT, the synchronous P-MOSFET enters a linear mode allowing the inductor current to decrease and flowing into the PMID pin. Once VPMID exceeds VBATT, the P-MOSFET gate is released and normal closed-loop PWM operation is initiated. In boost mode, the battery voltage can drop to as low as 2.5V without affecting circuit operation. Output Disconnect and Inrush Limiting The MP2626 allows for true output disconnect by eliminating body diode conduction of the internal P-MOSFET rectifier. VIN can go to 0V during shutdown, drawing no current from the input source. It also allows for inrush current limiting at start-up, minimizing surge currents from the input supply. To optimize the benefits of output disconnect, avoid connecting an external Schottky diode between the SW and PMID pins. Board layout is extremely critical to minimize voltage overshoot at the SW pin due to stray inductance. Keep the output filter capacitor as close as possible to the PMID pin and use very low ESR/ESL ceramic capacitors tied to a good ground plane. Boost Output Voltage Setting In boost mode, the MP2626 programs the output voltage via the external resistor divider at FB pin, and provides built-in output over-voltage protection (OVP) to protect the device and other components against damage when VIN goes beyond 6V. Once the output over-voltage occurs, the MP2626 turns off the boost converter. When the voltage on VIN drops to a normal level, the boost converter restarts again as long as the MODE pin remains active. MP2626 Rev. 1.0 2/28/2015 Boost Output-Current Limiting The MP2626 integrates a programmable output current limit function in boost mode. If the boost output current exceeds this programmable limit, the output current will be limited at this level and the VIN voltage will start to drop down. The OLIM pin programs the current limit threshold up to 1.5A as per the following equation: 2800 (7) IOLIM ( A ) = × 1.6 ROLIM(kΩ) × RS1((mΩ) Boost Output Over-Current Protection The MP2626 integrates three-phase output overcurrent protection. Phase one (boost mode output current limit): when the output current exceeds the programmed output current limit, the output constant current loop controls the output current, the output current remains at its limit of IOLIM, and VIN decreases. Phase two (down mode): when VIN drops below VBATT+100mV and the output current loop remains in control, the boost converter enters down mode and shutdown after a 120μs blanking time. Phase three (short circuit mode): when VIN drops below 2V, the boost converter shuts down immediately once the inductor current hits the fold-back peak current limit of the low side NMOSFET. The boost converter can also recover automatically after a 1ms deglitch period. Thermal Shutdown Protection Thermal shutdown protection is also active in boost mode. Once the junction temperature rises higher than 150°C, the MP2626 enters thermal shutdown. It will not resume normal operation until the junction temperature drops below 120°C. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 28 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG APPLICATION INFORMATION COMPONENT SELECTION Setting the Charge Current in Charge Mode In charge mode, both the external sense resistor, RS1, and the resistor RISET connect to the ISET pin to set the charge current (ICHG) of the MP2626. (see the Typical Application Circuit) Given ICHG and RS1, RISET can be calculated as: RISET (kΩ) = 2800 ICHG ( A ) × RS1((mΩ) VIN − VPWIN × R4 (12) VPWIN For a typical application, start with R4=5.1kΩ, R3 is 21.5kΩ. R3 = (8) For example, for ICHG=2A, and RS1=50mΩ, thus: RISET=28kΩ. Setting the Input Voltage Regulation in Charge Mode In Charge mode, connect a resistor divider from the VIN to GND with tapped to REG pin to program the input voltage regulation. VIN _ R = VREG × RILIM (kΩ ) = 40.5(kΩ ) × 1(A) IIN _ LIM (A) (9) Where, RILIM must exceed 15kΩ so that IIN_LIM is in the range of 0A to 2.7A. For most applications, use RILIM=45kΩ (IUSB_LIM=900mA) for USB3.0 mode, and use RILIM=81kΩ (IUSB_LIM=500mA) for USB2.0 mode. Setting the Input Voltage Range for Different Operation Modes A resistive voltage divider from the input to PWIN pin determines the operation mode of MP2626. VPWIN = VIN × R4 R4 + R3 (10) When MP2626 works in the charge mode (see Table1), the voltage on PWIN should be between 0.8V and 1.15V. For a wide operating range, use a maximum input voltage of 6V as the upper threshold for a voltage ratio of: VPWIN 1.15 R4 = = VIN 6 R4 + R3 (11) (13) × R6(V) (14) With the given R6, R5 is: Setting the input Current Limiting in Charge Mode In charge mode, connect a resistor from the ILIM pin to AGND to program the input current limit. The relationship between the input current limit and setting resistor is as following: R6 + R5 (V) R6 R5 = VIN _ R − VREG VREG For a preset input voltage regulation value, say 4.75V, start with R6=5.1kΩ, R5 is 15kΩ. NTC Function in Charge Mode Figure 13 shows that an internal resistor divider sets the low temperature threshold (VTL) and high temperature threshold (VTH) at 66.3%·VPMID and 35%·VPMID respectively. For a given NTC thermistor, select an appropriate RT1 and RT2 to set the NTC window. R T 2 // R NTC _ Cold VTL = = TL = 66.3% (15) VSYS R T1 + R T 2 // R NTC _ Cold R T 2 // RNTC _ Hot VTH = = TH = 35% (16) VSYS R T1 + R T 2 // RNTC _ Hot Where RNTC_Hot is the value of the NTC resistor at the upper bound of its operating temperature range, and RNTC_Cold is its lower bound. The two resistors, RT1 and RT2, independently determine the upper and lower temperature limits. This flexibility allows the MP2626 to operate with most NTC resistors for different temperature range requirements. Calculate RT1 and RT2 as follows: R T1 = RNTC _ hot × RNTC _ Cold × (TL − TH) TH × TL × (RNTC _ Cold − RNTC _ Hot ) (17) With the given R4 and R3, MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 29 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG RT2 = RNTC_hot × RNTC _Cold × (TL − TH) (1− TL) × TH× RNTC_ Cold − (1− TH) × TH× RNTC_Hot ) (18) For example, the NCP18XH103 thermistor has the following electrical characteristic: At 0oC, RNTC_Cold=27.445kΩ; At 50oC, RNTC_Hot=4.1601kΩ; In the boost mode, connect a resistor form the OLIM pin to AGND to program the output current limit. The relationship between the output current limit and setting resistor is as follows: R OLIM (kΩ ) = Base on equation (17) and equation (18), RT1=6.65kΩ and RT2=24.9kΩ are suitable for an NTC window between 0oC and 50oC If no external NTC is available, connect RT1 and RT2 to keep the voltage on the NTC pin within the valid NTC window: e.g., RT1=RT2=10kΩ. 2800 × 1. 6 IOLIM ( A ) × RS1(m Ω ) (21) The output current limit of the boost can be programmed up to 1.5A (min). Considering 15% output current limit accuracy, typical 1.79A output current limit is required. According to the above equation, given 50mΩ sense resistor, 49.9kΩ ROLIM will get 1.79A output current limit. Selecting the Inductor Inductor selection trades off between cost, size, and efficiency. A lower inductance value corresponds with smaller size, but results in higher ripple currents, higher magnetic hysteretic losses, and higher output capacitances. However, a higher inductance value benefits from lower ripple current and smaller output filter capacitors, but results in higher inductor DC resistance (DCR) loss. Figure 13: NTC Function Block Choose an inductor that does not saturate under the worst-case load condition. For Convenience, an NTC thermistor design spreadsheet is also provided, please inquire if necessary. 1. In Charge Mode When MP2626 works in charge mode (as a Buck Converter), estimate the required inductance as: Setting the Output Voltage in Boost Mode In the boost mode, the output voltage on the VIN pin can be regulated to the value customer required between 4.2V and 6V by the resistor divider at FB pin as R1 and R2 in the typical application circuit. VIN = 1.2V × R1 + R2 R2 (19) Where, 1.2V is the voltage reference of boost output voltage. With a typical value for R2, 10kΩ, R1 can be determined by: R1 = VIN − 1.2V × R2 1.2V (20) L= VIN − VBATT VBATT × VIN × fS ΔIL _ MAX (22) Where VIN, VBATT, and fSW are the typical input voltage, the CC charge threshold, and the switching frequency, respectively. ΔIL_MAX is the maximum inductor ripple current, which is usually designed at 30% of the CC charge current. With a typical 5V input voltage, 30% inductor current ripple at the corner point between trickle charge and CC charge (VBATT=3V), the inductance is 2.2μH (for a 1.2MHz switching frequency) and 4.4μH (for a 600kHz switching frequency). For example, for a 5V output voltage, R2 is 10kΩ, and R1 is 31.6kΩ. Setting the Output Current Limit in Boost Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 30 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG 2 In Boost Mode When the MP2626 is in boost mode (as a Boost Converter), the required inductance value is calculated as: V − VBATT VIN × L = IN ΔIL _ MAX VBATT × fS ΔIL _ MAX = (30% − 40%) × IBATT(MAX) IBATT(MAX) = VIN × IIN _ MAX VBATT × η (23) (24) (25) Where VBATT is the minimum battery voltage, fSW is the switching frequency, and ΔIL_MAX is the peak-to-peak inductor ripple current, which is approximately 30% of the maximum battery current IBATT(MAX), IIN_MAX is the maximum output current and η is the efficiency. In the worst case where the battery voltage is 3V, a 30% inductor current ripple, and a typical boost output voltage (VIN=5V), the inductance is 2.0μH (for a 1.2MHz switching frequency) and 4.0μH (for a 600 kHz switching frequency) when the efficiency is about 90% and IIN_MAX1.5A. For Best results, use an inductor with an inductance of 2.2μH (for a 1.2MHz switching frequency) and 4.4μH (for a 600kHz switching frequency) with a DC current rating that is at least 30% higher maximum charge current for applications. For higher efficiency, minimize the inductor’s DC resistance. For higher efficiency, minimize the inductor’s DC resistance. Selecting the Input Capacitor CIN The input capacitor CIN reduces both the surge current drawn from the input and the switching noise from the device. The input capacitor impedance at the switching frequency should be less than the input source impedance to prevent high frequency switching current from passing to in the input. For best cases, use ceramic capacitors with X7R dielectrics because of their low ESR and small temperature coefficients. For most applications, a 22μF capacitor will suffice. The capacitor CPMID acts as the input capacitor of the buck converter in the charge mode. The input effective ripple current: VTC × (VINMAX − VTC ) IRMS _ MAX = ICC _ MAX × VINMAX (26) 2. Boost Mode The capacitor, CPMID, is the output capacitor of the boost converter. CPMID keeps the output voltage ripple small and ensures feedback loop stability. The output effective ripple current is given by: IRMS _ MAX = ICC _ MAX × VTC × (VINMAX − VTC ) VINMAX (27) Since the input voltage is passes to PMID directly, VIN_MAX=VPMID_MAX, both charge mode and boost mode have the same current ripple. For ICC_MAX=1.5A, VTC=3V, VIN_MAX=6V, the maximum effective ripple current is 0.75A, Select the PMID capacitors base on the ripple-current temperature rise not exceeding 10oC. For best results, use ceramic capacitors with X7R dielectrics with low ESR and small temperature coefficients. For most applications, use one 22μF capacitor. Selecting the Battery Capacitor CBATT CBATT is in parallel with the battery to absorb the high-frequency switching ripple current. 1. Charge Mode The capacitor CBATT is the output capacitor of the buck converter. The output voltage ripple is then: ΔrBATT = ΔVBATT 1 − VBATT / VIN = VBATT 8 × CBATT × fS2 × L (28) 2. Boost Mode The capacitor CBATT is the input capacitor of the boost converter. The input voltage ripple is the Selecting the PMID Capacitor CPMID Select CPMID based on the demand of the current ripple. 1. Charge Mode MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 31 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG same as the output voltage ripple from equation (28). Both charge mode and boost mode have the same battery voltage ripple. The capacitor CBATT can be calculated as: CBATT = 1 − VTC / VIN _ MAX 8 × ΔrBATT _ MAX × fS2 × L (29) To guarantee the ±0.5% BATT voltage accuracy, the maximum BATT voltage ripple must not exceed 0.5% (e.g. 0.2%). The worst case occurs at the minimum battery voltage of the CC charge with the maximum input voltage. 3) The PCB should have a ground plane connected directly to the return of all components through vias (e.g. two vias per capacitor for power stage capacitors, one via per capacitor for small-signal components). If possible, add vias inside the exposed pads for the IC. A star ground design approach is typically used to keep the circuit block currents isolated (power-signal / control-signal), which reduces noise-coupling and ground-bounce issues. A single ground plane for this design gives good results. 4) Place ISET, OLIM and ILIM resistors very close to their respective IC pins. EN SW PMID PMID PGND MODE For VINMAX=6V, VCC_MIN=VTC=3V, L=4.4μH, fSW=600kHz or 1.2MHz, ΔrBATT_MAX=0.1%, CBATT is 8.9μF (for a 600kHz switching frequency) or 5.6μF (for a 1.2MHz switching frequency). FREQ VIN CSP BATT VB AGND ISET N TC FB R EG OLIM ACO K A 22μF ceramic with X7R dielectrics capacitor will suffice. CHG BOOST VC C ILIM PWIN TMR PCB LAYOUT GUIDE PCB layout is very important to meet specified noise, efficiency and stability requirements. The following design considerations can improve circuit performance: 1) Route the power stage adjacent to their grounds. Aim to minimize the high-side switching node (SW, inductor) trace lengths in the highcurrent paths Keep the switching node short and away from all small control signals, especially the feedback network. Place the input capacitor as close as possible to the VIN and PGND pins. The local power input capacitors, connected from the PMID to GND, must be placed as close as possible to the IC. Place the output inductor close to the IC and connect the output capacitor between the inductor and PGND of the IC. Figure 14: PCB Layout Guide DESIGN EXAMPLE Below is a design example following the application guides for the specifications: Table 3 Design Example VIN VOUT fSW 5V 3.7V 1200KHz Figure 15 shows the detailed application schematic. The Typical Performance Characteristics section shows the typical performance and circuit waveforms. For more possible applications of this chip, please refer to the related Evaluation Board datasheets. 2) For high-current applications, the power pads for IN, SW, BATT and PGND should be connected to as many copper planes on the board as possible. The exposed pad should connect to as many GND copper planes on the board as possible, too. This improves thermal performance because the board conducts heat away from the IC. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 32 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG TYPICAL APPLICATION CIRCUITS SYS R_Single 1 5 2 NTC PWIN JP2 JP3 3 VCC 1 24 23 4 ACOK FREQ EN BOOST MODE ISET ILIM TMR 1 22uF C6 NC 15 NTC SYS 1 14 JP4 10K 13 3 RT1 10K 1 10K 18 1 8 LED1 1 VCC R5 2 2 LED2 1 17 2 SYS 2 LED3 11 2K R9 2K R10 2K R11 LED 2 2JP5 6 CTMR RISET 28K VBATT 100nF 19 AGND 13 1 RILIM 15K 1% CHG VCC AGND JP1 VB 22uF 10 RT2 MP2626 CBATT 1 R8 10K BATT C3 3 2 R7 10K CSP REG 16 2 7 1 C4 100nF R6 10K 2 15K VCC VCC BATT 20 2 5.1K SW 31 PGND VIN VBATT 50m 1 2 RS1 2 R5 2 L1 4.7uH 2 R6 SW 1 1 21.5K U1 2 5.1K PGND 49.9K 12 R3 FB OLIM 1 2 R4 21,22 1 2 C1 1uF CIN 22uF 2 C5 NC PMID 1uF 1 VIN CSYS 22uF ROLM NC VIN SYS C7 22uF 1 C2 10K 2 PGND 31.6K C8 1 9 NC FB R2 2 R1 FB PMID SYS 0 R_Dual PMID VIN Figure 15: Detailed Application Circuit MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 33 MP2626 – SINGLE CELL LI-ION SWITCHING CHARGER WITH USB OTG PACKAGE INFORMATION QFN-24 (4mmx4mm) 3.90 4.10 2.50 2.80 19 PIN 1 ID MARKING 18 3.90 4.10 PIN 1 ID INDEX AREA PIN 1 ID SEE DETAIL A 24 1 0.50 BSC 2.50 2.80 0.18 0.30 6 13 0.35 0.45 TOP VIEW 12 7 BOTTOM VIEW PIN 1 ID OPTION A 0.30x45º TYP. PIN 1 ID OPTION B R0.25 TYP. 0.80 1.00 0.20 REF 0.00 0.05 DETAIL A SIDE VIEW 3.90 2.70 0.70 0.25 NOTE: 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE0.10 MILLIMETER MAX. 4) DRAWING CONFIRMS TO JEDEC MO-220, VARIATION VGGD. 5) DRAWING IS NOT TO SCALE. 0.50 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP2626 Rev. 1.0 2/28/2015 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 34