DCMPP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E FEATURES • • • • • • • • Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) Applications: • Medical Equipment • Telecom/Datacom • Semiconductor Equipment • Industry Control Systems • PV Power Systems • IGBT Gate Drivers 2µA Patient Leakage Current Single & Dual Outputs High Efficiency up to 89% 2:1 Wide Input Voltage Ranges Built-in EMI Class A Filter Up to 10 Watts Output Power 5000VAC I/O 2MOPP Isolation Reinforced Insulation for 250VAC Working Voltage • Clearance and Creepage Distance: 8.0mm/2MOPP • Short Circuit, Over Voltage, and Over Load Protection • CE Marked • Compliant to RoHS II & REACH • ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • Optional Remote On/Off Control and Trim Pin DESCRIPTION The DCMPP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%, 5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, & IEC60950-1 safety approvals. Remote on/off and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMPP10-5S33x DCMPP10-5S05x DCMPP10-5S12x DCMPP10-5S15x DCMPP10-5S24x DCMPP10-12S33x DCMPP10-12S05x DCMPP10-12S12x DCMPP10-12S15x DCMPP10-12S24x DCMPP10-24S33x DCMPP10-24S05x DCMPP10-24S12x DCMPP10-24S15x DCMPP10-24S24x DCMPP10-48S33x DCMPP10-48S05x DCMPP10-48S12x DCMPP10-48S15x DCMPP10-48S24x Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA Output No Load Ripple & Noise Input Current 30mVp-p 10mA 30mVp-p 10mA 40mVp-p 20mA 40mVp-p 20mA 50mVp-p 20mA 30mVp-p 10mA 30mVp-p 10mA 40mVp-p 10mA 40mVp-p 10mA 50mVp-p 10mA 30mVp-p 6mA 30mVp-p 6mA 40mVp-p 6mA 40mVp-p 6mA 50mVp-p 6mA 30mVp-p 4mA 30mVp-p 4mA 40mVp-p 4mA 40mVp-p 4mA 50mVp-p 4mA Output Power Efficiency 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 80% 84% 86.5% 87% 85.5% 83% 85.5% 88% 89% 89% 83% 86.5% 89% 89% 89% 82.5% 86.5% 89% 89% 88.5% Output Power Efficiency 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 83% 85.5% 86.5% 84% 89% 88% 85% 89% 88% 85% 88% 88% Maximum Capacitive Load 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF DUAL OUTPUT MODELS Model Number (1) Input Voltage Range DCMPP10-5D05x DCMPP10-5D12x DCMPP10-5D15x DCMPP10-12D05x DCMPP10-12D12x DCMPP10-12D15x DCMPP10-24D05x DCMPP10-24D12x DCMPP10-24D15x DCMPP10-48D05x DCMPP10-48D12x DCMPP10-48D15x 5 VDC 02/04/2016 (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA Output No Load Ripple & Noise Input Current 30mVp-p 25mA 40mVp-p 25mA 40mVp-p 25mA 30mVp-p 10mA 40mVp-p 10mA 40mVp-p 10mA 30mVp-p 6mA 40mVp-p 6mA 40mVp-p 6mA 30mVp-p 4mA 40mVp-p 4mA 40mVp-p 4mA Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF Page 1 of 5 DCMPP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E SPECIFICATIONS: DCMPP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 4.5 9 18 36 5 12 24 48 9 18 36 75 4.5 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote On/Off Control 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin Input Current of CTRL Pin Remote Off Input Current Nominal Vin Nominal Vin VDC 4 8 16 33 VDC 16 25 50 100 See Table Pi type Open or 0 ~ 1.2VDC DC/DC ON (Only for “B” type pin connection models) VDC DC/DC OFF VDC 2.2 ~ 12 VDC -0.5 1 2.5 mA mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Single Output Models Dual Output Models Single Output Models No load to full load Dual Output Models Asymmetrical load 25%/100% FL Dual Output Models 3.3V, 5V, 12V Output Models Single Output Models 15V, 24V Output Models Dual Output Models ±5V, ±12V, ±15V Output Models Low line to high line at full load Load Regulation Cross Regulation Voltage Adjustability (Only for “B” type pin connection models) Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient -0.02 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection % of rated Iout; hiccup mode Single Output Models Over Voltage Protection Dual Output Models 02/04/2016 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models 5V Output Models 12V Output Models 15V Output Models Continuous, automatic recovery 150 % 3.7 5.0 5.6 7.0 13.5 16.0 VDC 18.3 22.0 29.1 34.5 5.6 7.0 13.5 18.2 VDC 17.0 22.0 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Rev E DCMPP10 SERIES Up to 10 Watts Medical DC/DC Power Converters SPECIFICATIONS: DCMPP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage (Input to Output) Isolation Capacitance Leakage Current Clearance/Creepage Nominal input voltage and full load 270 5000 1 minute See Table 300 330 12 240VAC, 60Hz 17 2 8 kHz VAC pF µA mm ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +77 -55 Natural convection (20LFM) +77 +105 +125 18 5 MIL-HDBK-217F, full load 95 MIL-STD-810F MIL-STD-810F 3,849,000 hours °C °C °C/W % RH PHYSICAL SPECIFICATIONS Weight 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) ESD Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity Power Frequency Magnetic Field ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1 EN55011, EN55022, and FCC Part 18 Class A, Class B Air ±8kV EN61000-4-2 Perf. Criteria A Contact ±6kV EN61000-4-3 10 V/m Perf. Criteria A EN61000-4-4 ±2kV Perf. Criteria A EN61000-4-5 ±2kV Perf. Criteria A EN61000-4-6 10 Vrms Perf. Criteria A EN61000-4-8 100A/m continuous; 1000A/m 1 second Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMPP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a reverse diode (Vishay V10P45) in parallel. • For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix “-P” to the model number (Ex: DCMPP10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMPP10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 02/04/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMPP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) PIN CONNECTIONS PIN SINGLE DUAL 1 11 12 13 15 23 24 +Vin NO PIN -Vout +Vout NO P IN -Vin -Vin +Vin COMMON NO PIN -Vout +Vout -Vin -Vin 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) Pin Dimension Tolerance: ±0.004 (±0.1) B Type Pin Connection (Suffix “B”) PIN CONNECTIONS PIN SINGLE DUAL 1 2 10 11 14 16 22 23 CTRL (Optional)/ No Pin* -Vin TRIM (Optional)/No Pin* **NO PIN/NC +Vout -Vout +Vin +Vin CTRL (Optional)/No Pin* -Vin TRIM (Optional)/No Pin* -Vout +Vout COMMON +Vin +Vin * If Ctrl of Trim options are not chosen then there is “No Pin” on the corresponding pin number. ** Pin 11 is “No Pin” for *Pin 11 is “NC” for DCMPP10-XXSXXB-T DCMPP10-XXSXXB DCMPP10-XXSXXB-PT DCMPP10-XXSXXB-P 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) 4. Pin Dimension Tolerance: ±0.004 (±0.1) External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim. 02/04/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMPP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E CHARACTERISTIC CURVES DCMPP10-48S05A Derating Curve DCMPP10-48S05A Efficiency vs Input Voltage DCMPP10-48S05A Efficiency vs Output Load MODEL NUMBER SETUP DCMPP 10 Series Name - P (1) T (1) Pin Connection Remote On/Off Option Trim Option 33: 3.3 VDC A: A Type None: No Remote On/Off 12: 12 VDC 05: 5 VDC B: B Type P: Remote On/Off 24: 24 VDC 12: 12 VDC 48: 48 VDC 15: 15 VDC 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage 10: 10 Watts 5: 5 VDC S: Single Output - None No Trim : T: Trim 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote On/Off Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/04/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5