DEUTSCH INDUSTRIAL DEUTSCH INDUSTRIAL HD30 & HDP20 Series Technical Manual 3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255 E-mail : [email protected] - Web : www.deutschipd.com - Edition 2007 A STEP AHEAD A STEP AHEAD HD30 & HDP20 Series Technical Manual HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems Truck Applications HD30 & HDP20 Series Technical Manual Table of Contents Improved Techniques 4-5 HD/HDP Series Connector Features 6 Material Specifications 7 Ordering Information 8 Insert Arrangements 9 Usable Wire Sizes 10 Envelope Drawings 11 Receptacle Mounting / Mating / Unmating Instructions 12 Bus Applications Assembly Instructions 13 Contacts 14 HD/HDP Accessories 15 Deutsch HD30 Series A heavy duty, environmentally sealed, multi-pin circular connector, featuring quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, with a rear insertion/rear removal contact system. The Deutsch HD30 Series connector, was developed to meet the needs of the heavy duty equipment and transportation industries for rugged, multi-pin, sealed connector systems. Farm Equipment Deutsch HDP20 Series Designed specifically for the truck, bus and off-highway industry, the HDP20 Series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. The plug features a quick connect-disconnect bayonet style coupling and the receptacle is designed for single hole mounting. Thus reducing assembly line time and installation costs. Construction Equipment Construction Equipment 2 3 A STEP AHEAD A STEP AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual shoulder of the contact, preventing accidental dislodging. Although securely locked in place, these contacts can be quickly and easily removed by the use of an inexpensive, nonconductive removal tool. SEALING INTERFACE “O” RING SEAL The HD/HDP Series Decreases Costs and UP-Grades Performance The Deutsch HD/HDP Series was developed to provide a solution to today’s system problems found in the heavy duty trucking, equipment and transportation industries. The HD/ HDP is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. Use of the HD/HDP Series eliminates several other common connector problems. Problems associated with assembly and network time, operational breakdowns requiring costly repairs and lengthy out of service time in the field have all been reduced and/or eliminated by the judicious application of the HD/HDP Series. Electrical Connectors: Critical to System Reliability and Maintainability Recent studies indicate that electrical system failures are a common and constant source of equipment malfunction. A major area of electrical system failure is in electrical interconnections. Typical problems include loose and miswired terminals, corrosion, and contamination of terminals. Coupled with these problems, the impact of sophisticated safety devices, automated check-out systems, and other increased use of electronics, call for a re-examination of traditional termination techniques. To the operator, termination failures mean excessive down time and maintenance costs. This adds up to slipped production schedules, cost over-runs and user problems. The end result: decreased profits and a loss of share of the market. In today’s competitive arena, improved electrical connectors can make the difference between a growing, profitable operation or a losing one. Deutsch HD/HDP Series provide the widest selection of interconnections for critical circuits requiring heavy-duty environmental terminations. Together, the HD and HDP offer common layouts, common tooling, the same adaptability to backshells and both meet the performance standards for heavy duty applications. So whether you are looking for rugged HD metal shells or cost effective HDP plastic shells, Deutsch offers the best product for your applications while holding the line on hidden inventory and assembly costs. Some of the benefits of the Deutsch HD/HDP Series include: • Quick, fool-proof assembly, decreasing time on the assembly line and eliminating miswiring. • Simple and easy to rework, decreasing down time and increasing profits to the operator. • Sealed against moisture and contaminants, eliminating open wiring system. • Operation under severe shock and vibration, reducing break down and out of commission loss due to rugged operating conditions. • Performance over a wide temperature range (-550C to +1250C) meaning continuous operation in all environments, from arctic to desert conditions. • Human factors engineered to assure that assembly and rework can be reliably handled by unskilled personnel. 4 A STEP AHEAD WIRE SEAL WIRE SEAL RECEPTACLE PLUG LOCKING FINGERS Corrosion Proof Plastic Shell HDP20 Series Provide a Cost Effective Alternative CONTACT CONTACT INSERTION UNLOCKED POSITION CONTACT LOCKED IN POSITION CONTACT REMOVAL TOOL INSERTED TO UNLOCK CONTACT TOOL AND CONTACT REMOVED Sealed Against Moisture and Contaminants Unlike terminal strips, binding posts and other open-wiring systems, the Deutsch HD/HDP Series is a completely sealed unit. The rear of the connector features an integral grommet wire seal that automatically seals each contact as it is locked into place during installation. There is no extra hardware to fasten or tighten or potting operation to achieve this seal. Fabricated from tear resistant, high temperature silicone, this rear grommet protects the contact from moisture, sand, dust, lubricating oils, road salt, hydraulic fluid, grease, mud and other contaminants encountered in heavy duty use. The elimination of open-wiring systems does away with such common hazards as short circuits due to metallic objects across the terminals. This is especially important during loading or refueling operation when a spark could cause a serious explosion. Closed wiring also protects maintenance personnel against accidental shock, yet can be easily checked for circuit continuity. Contact Retention Decreases Installation Costs and Increases Reliability The HD/HDP Series uses crimp type, solid copper alloy contacts for damage proof performance and stamped & formed copper alloy contacts for cost effectiveness. Each style has the ability to carry continuous high operating current loads without overheating. The contacts or terminals are crimp terminated using automatic tooling for production and inexpensive readily available hand tools for field maintenance. After crimping, these contacts are easily installed by simply pushing the contact into place by hand. Contacts are positively secured by use of “fingers” in the connector which lock behind the A STEP Deutsch plastic shell HDP20 Series provide cost effectiveness with heavy duty terminations for the truck, bus & offhighway industries. Other features include: silicone wire and interfacial seals, visual indication of lock and mated position. Corrosion proof plastic shells and use of low cost stamped and formed contacts provides a cost effective solution for your application. The HDP20 uses a bayonet coupling system to provide a vibration resistant locking mechanism. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. Receptacles mount with a single hole using a “flat” to prevent the connector from rotating. Rugged Metal Shell HD30 Series Withstands Years of Abuse Deutsch HD30 Series features a lightweight, yet compact and rugged metal shell to protect contacts and sealing grommets. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. The HD30 Series uses a bayonet coupling system that provides a positive vibration resistant locking mechanism with visual indication of proper mate and lock. This quick disconnect system requires only a quarter turn to operate. Easy installation to structure is provided by a single one-hole mounting system using a “flat” to prevent the connector from rotating during assembly or service. 5 AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual Material Specifications HD30 Plug HDP20 Plug Shell: Aluminum Coupling Ring: Aluminum Insert Retainer: Thermoplastic Grommet - Silicone rubber Shell: Thermoplastic Coupling Ring: Thermoplastic Insert Retainer: Thermoplastic Grommet - Silicone Rubber HD30 Receptacle HDP20 Receptacle Shell: Aluminum Insert Retainer: Thermoplastic Grommet - Silicone rubber Shell: Thermoplastic Insert Retainer: Thermoplastic Grommet - Silicone rubber Vibration Maintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 Hz with a maximum force of 20g’s. No electrical discontinuities longer than 1 microsecond. Moisture Resistance Water does not penetrate seals when submerged in 3 feet of water. HD/HDP Mounting Hardware Panel Nut: Aluminum, Plastic Lockwasher: Spring Steel - Tin over Nickle HD/HDP Series Connector Features Deutsch HD/HDP Series environmental connectors offer the advantages of decreased costs and upgraded performance. Designed to withstand years of abuse, the Deutsch HD/HDP Series is setting the pace in the Heavy Equipment Industry. Key features common to the HD/HDP Series are itemized below. I. Contacts A. Solid copper alloy construction withstands continuous current overload without degradation. Cost effective stamped and formed contacts provide high reliability and low cost. B. Range of contact and acceptable wire sizes 1. Size #4 AWG 6 (13.0 mm2) 2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2) 3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2) 4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2) 5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2) C. Closed entry socket contact design assures positive conductivity and eliminates probe damage. D. Simplified pin contact design limits possibility of bending. II Inserts A. The hard plastic insert and closed contact interface captivate the contacts to prevent “float” and “splay”. B. Positive contact retention is provided through the use of plastic locking fingers which snap closed behind the shoulder of the contact. C. Interfaces 1. Lead-ins on socket interface properly align bent pins. 2. Hard plastic prevents pins from penetrating dielectric material. D. Available in several insert arrangements*. 1. Five in shell size 18 (HD30 or HDP20). 2. Fourteen in shell size 24 (HD30 or HDP20). *See Page 9 E. Redundant wire seals prevent contamination from entering from rear of connector. F. Sealing plug to fill unused cavities to keep environmental sealing characteristics intact. III. Shell A. Rugged, all metal shell to withstand years of abuse (HD30) Corrosion resistant all plastic shell (HDP20) has same features (item C). B. Positive shell keying prevents mismating. C. Simple, one quarter turn coupling. 1. Free rotating, captivated coupling ring for fast assembly. 2. Coupling ring designed to insure proper environmental sealing with minimum mating forces. 3. Audio and visual indications of positive locked condition. D. Available in a straight plug and single hole mounting receptacle for easy installation to structure. IV. Application Tooling A. Standard crimp tool or semi-automated, high-speed crimping tool is available. 1. Fast, reliable, uniform results. 2. Simplified procedures mean that only average skill is required for assembly. 3. No soldering heat means: a. No chance of heat damage to parts. b. No wicking to contribute to vibration failure. B. Inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1. Removal tool designed to break rather than injure connector. 2. Dielectric tool construction prevents shocks to personnel. Solid Contacts Pin: Copper Alloy Socket: Copper Alloy Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Stamped & Formed Contact Pin: Copper Alloy Socket: Copper Alloy Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Corrosion Resistance Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 1344 method 1001. Fluid Resistance Connectors show no damage when exposed to most fluids used in industrial applications. Dielectric Withstanding Voltage: Current leakage less than 2 milliamps at 1500 VAC. Sealing Plugs Thermoplastic: Size 20 thru 8 Elastomer: Size 4 Performance Specifications Temperature Operating at temperatures from -550 C to + 1250 C. Continuous at rated current Durability No electrical or mechanical defects after 100 cycles of engagement or disengagement. Crimp Tensile Strength: (Solid & Stamped) #20 Size Contacts 20 lbs. #16 Size Contacts 25 lbs. #12 Size Contacts 70 lbs. #8 Size Contacts 90 lbs. #4 Size Contacts 300 lbs. CONTACT RESISTANCE CONTACT WIRE GAUGE Test Current AWG(mm2} SIZE (Amps) 20 Physical Shock No unlocking unmating or other unsatisfactory result during or after 50 g’s in each of three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. MIL-STD 202. Method 213, Condition “C”. Contact Current Rating @ 1250C (continuous) Contact Size Max. Current #20 7.5 amps #16 13 amps #12 25 amps #8 60 amps #4 100 amps 16 Resistance (mV) Stamped & Formed 20 (.50) 7.5 60 100 18 (.80) 7.5 60 100 16 (1.0) 7.5 60 100 20 (.50) 7.5 60 100 18 (.80) 10 60 100 16 (1.0) 14 (2.0) 13 60 100 13 60 100 14 (2.0) 18 60 100 12 (3.0) 25 60 100 12 8 4 Resistance (mV) Solids 8 (8.60) 60 60 N/A 10 (5.60) 60 60 N/A 6 (13.0) 100 60 N/A Insulation Resistance 1000 megohms min. at 250 C. 7 6 A STEP AHEAD A STEP AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Insert Arrangements All insert arrangements show socket rear insert. 2 1 3 C B 4 C H PART NUMBERING SYSTEM HD X 36 - 24-21 SN - XXX Designates Deutsch Heavy Duty Cylindrical Connector Special Modifications -072 = Threaded adapter -059 = Cable clamp/adapter B = Breakaway plug option N= Non-environmental option F G 18-8 2 size 4, 4 size 16** N, E*** 8 size 12 N, E R 24-9* 18 17 Type 2 = Standard Commercial - Bulk packed without contacts or accessories N = Normal postion and wire seals (Green Ring) T = Thin wall wire seals option (Grey Ring) E = Extra thin wall wire seals (Blue Ring) Style 4 = Receptacle - Jam nut type mounting 6 = Plug Contact Style P = Pin (Male) type S = Socket (Female) type Shell size and insert layout Deutsch HD30 Series contacts, sealing plugs and tooling are specified for use in the HDP20 Series. Consult factory for additional options and special modifications available. 8 A STEP AHEAD 1 10 14 V 11 3 4 5 U 12 13 S 24-33 33 size 20 N R 33 24 21 8 2 11 25 7 13 12 20 6 5 4 19 17 15 13 26 31 18 16 14 30 29 28 27 24-34 H F S B E D Q P N O 24-23 23 size 16 N,T, E 34 35 17 18 19 20 7 21 8 33 9 22 16 6 1 2 10 23 32 15 5 3 31 4 11 24 30 14 25 13 12 29 26 28 27 24-35 12 size 12 & 22 size 20 N M C 3 size 16 & 32 size 20 N,E 17 J 1 6 5 4 16 10 2 11 3 12 13 14 15 7 8 1 5 16 15 L 9 10 2 4 3 14 13 11 12 24-18 1 size 8, 3 size 12 & 14 size 16 N, E 28 16 27 15 26 4 G 14 25 13 24 12 5 1 6 18 7 2 19 8 20 9 21 3 10 22 23 11 24-31 24-29 34 47 46 20 35 33 32 8 36 31 21 19 22 18 2 9 10 30 23 45 3 7 1 29 11 37 17 44 24 16 6 5 4 38 12 14 13 25 39 43 28 15 26 40 42 27 41 24-47 5 size16 & 42 size 20 E 31 20 8 19 1 9 21 2 10 29 18 22 7 3 17 1 11 28 23 4 6 5 12 16 15 13 27 14 24 26 25 30 31 size 16 T, E 4 size12, 19 size 16 & 6 size 20 E * Arrangement ** Description *** Rear Seal 7 21 size 20 N 18 29 17 L 9 8 18-21 H B K A G T 23 32 X J R 9 22 10 A 21 17 6 24-16 U N 3 16 size 12 N, E W 24-21 34 18 1 K M M P 18 13 5 4 17 14 16 15 C V L 19 6 G D 8 4 size 12 & 17 size 16 N, E 17 18 6 19 31 15 7 20 14 1 5 30 8 13 2 21 29 4 3 9 12 28 22 10 27 11 23 26 25 24 9 2 12 N K C 3 D E T E P 7 B A F 24-19 33 16 J G 6 size 12 & 13 size 16 N, E 32 H W 9 2 7 15 Special Modifications -L015 Threaded Adapter -L017 Backshell Adapter 5 1 size 4, 1 size 12 & 12 size 16 N, E X 8 6 16 Designates Deutsch Heavy Duty Plastic Connector R 24-14 1 size 4, 2 size 8 & 6 size 12** N, E*** F 6 10 20 11 2 size16 & 18 size 20 N, E S 1 10 18-20 4 12 X 19 PART NUMBERING SYSTEM HDP 26 - 24-21 SN - XXXX V H L 3 2 13 W Y Contact Style P = Pin (Male) type S = Socket (Female) type (Consult factory for options and special modifications available.) 14 11 Shell size and insert layout B 7 19 G 14 size 16 N, E, T U Z F 18-14 T S 20 A C K 18-6* Wire Seal Options N = Normal position and wire seals (Green Ring) T = Thin wall wire seals option (Grey Ring) E = Extra thin wall seal (Blue Ring) Type 3 = Standard Commercial - Bulk packed without contacts or accessories 4 = Kit - Individually packaged with contacts, sealing plugs, mounting hardware and removal tool Style 4 = Receptacle - Jam nut type mounting 6 = Plug M L 9 8 E D 6 5 P N E D +3 2 4 1 5 9 8 7 +6 24-91 2 size 8, 2 size 12 & 5 size 16 N,E 9 A STEP AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual USABLE WIRE SIZE INSERT ARRANGEMENT N SEAL TYPE T ENVELOPE DRAWINGS FOR HD/HDP SERIES MAIN POLARIZING KEY 1.520+.025 POLARIZING INDICATOR E .085 MAX 18-6 CONTACT SIZE 18-8 T-SEAL Grey Ring E-SEAL Blue Ring 18-14 #20 .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) 18-20 #16 .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .053-.120 (1.35-3.05) #12 .134-.170 (3.40-4.32) .113-.170 (2.87-4.32) .097-.158 (2.46-4.01) #8 .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) .135-.220 (3.43-5.59) #4 .280-.292 (7.11-7.42) .261-.292 (6.63-7.42) .261-.292 (6.63-7.42) 18-21 24-9 24-14 24-16 SHELL SIZE 18 24-21 1.942 (49.33) 1.220 (30.99 +0.25) 1.470 (37.34 +0.25) 24-23 24-33 *1 Modified “T” Seal. See envelope print *2 Modified “E” Seal. See envelope print 24-34 24-35 24-47 B THREAD PART NUMBER SHELL SIZE A + .030 METAL PLASTIC 114020-90* 2411-002-1805 18 1.685 (42.80 +.76) 1-1/2 - 18 UNEF-2B METAL PLASTIC 112263-90* 2411-001-2405 24 1.875 (47.63 +.76) 1 11/16-18 UNEF-2B PANEL NUT MOUNTING TORQUE 260-280 IN. LB. HD30 18 SHELL SIZE (29.4-31.6 N.M.) 45-55 IN. LB. HDP20 18 SHELL SIZE (5.1-6.1 N.M.) 350-375 IN. LB. HD30 24 SHELL SIZE (39.5-42.6 N.M.) 65-75 IN. LB. HDP20 24 SHELL SIZE (7.4-8.4 N.M.) *2 *2 B THREAD Panel Nut* B DIA +.010 A MAX DIA 1.692 (42.98) 24 *1 (.250) B DIA. Series Plug 24-19 24-31 B THREAD COLOR CODE RING A MAX. DIA. OVER KNURL 24-18 24-29 .178 (4.52+.25) +.010 1100 1100 N-SEAL Green Ring PLASTIC METAL A RECOMMENDED WIRE INSULATION O.D. FOR: *2 B DIA MAIN POLARIZING KEY 24-91 110 0 1.647+.020 (41.85+.057) .100+.010 (2.54+0.25) 1.030+.015 (26.16+.038) 110 0 .505 +.020 (12.03 +0.51) Connector Identification C C COLOR CODED RING A B DIA DIA 120 0 120 0 A MAX.DIA Color code is visible from the rear of the receptacle or plug. F Green: Normal Seal Grey: Thin Wall Seal Blue: Extra Thin Seal A +.025 B +.025 C +.025 F THREAD 18 1.329 (33.76 +0.63) 1.750 (44.45 +0.63) 1.625 (41.28 +0.63) 1 1/2-18 UNEF 24 1.579 2.000 (40.11 +0.63) (50.80 +0.63) 1.875 (47.63 +0.63) 1 11/16-18 UNEF SHELL SIZE MATING SLOT POSITIONS CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED. Panel Lockwasher* Series Receptacle PART NO. SHELL SIZE 114021* 2414-002-1886** 18 112264* 2414-001-2486** 24 A DIA. +.015 B DIA. +.010 1.886 1.512 (38.40 +.38) (47.90 +.25) 1.70 2.074 (43.18 +.38) (52.68 +.25) C REF +.015 .062 (1.57+.38) .020 (0.51+.38) .062 (1.57+.38) .020 (1.57 +.38) * Metal Panel Nuts are used on HD30 only. ** For use on HDP20. 10 11 A STEP AHEAD A STEP AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual ASSEMBLY INSTRUCTIONS Receptacle Mounting CONTACT REMOVAL CONTACT INSERTION UNLOCKING FINGERS FLAT CONTACT LOCKWASHER PANEL NUT UNLOCKED POSITION TOOL INSERTED TO UNLOCK CONTACT CONTACT LOCKED IN POSITION TOOL AND CONTACT REMOVED Contact Insertion CONNECTOR RECEPTACLE STRUCTURE RECOMMENDED SIZE OF MOUNTING HOLE A0+.005 (0.13) B +.010 (0.25) -.000 (0.00) SHELL SIZE A0 B 18 1.507 (38.28) 1.442 (36.63) 1.696 (43.08) 1.632 (41.45) 24 .1875 (4.76) .0625 (1.59) 2 Hold connector with rear grommet 1 Grasp contact approximately (25.4 facing you. mm) one inch behind the contact crimp barrel. NOTE: For unused wire cavities, insert sealing plugs for full environmental sealing. 3 Push contact straight into connector grommet until a positive stop is felt. A slight tug will confirm that it is properly locked in place. Contact Removal “D” Hole Punches available from: LADD Industrial Sales. Mating / Unmating Instructions To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure. VISUALLY INSPECTABLE FOR PROPER MATING POLARIZING INDICATOR HDP20 SERIES & HD30 SERIES 1 With rear insert toward you, snap appropriate size extractor tool over the wire of contact to be removed. MATE 2 Slide tool along into the insert cavity until it engages contact and resistance is felt. Removal Tools NORMAL WIRE SEALS (N) A STEP AHEAD Sealing Plugs EXTRA THIN WALL WIRE SEALS (E) PART NO. SIZE WIRE RANGE AWG PART NO. SIZE 0411-240-2005 0411-204-1605 114010 114008 114009 20 16 12 8 4 20-22 14-20 12-14 8-10 6 0411-240-2005 0411-336-1605 0411-337-1205 0411-353-0805 114009 20 16 12 8 4 SEALING PLUG WIRE RANGE AWG CONTACT SIZE 20-22 14-20 12-14 8-10 6 20 12-16 8 4 PART NO. 0413-204-2005 114017 114018 114019 THIN WALL WIRE SEALS (T) 0411-310-1605 12 connector. NOTE: Do not twist or insert tool at an angle. UNMATE CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool. 3 Pull contact-wire assembly out of 16 14-20 13 A STEP AHEAD HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual HD/HDP ACCESSORIES HDP CONTACTS AND APPLICATION DATA Solid Contacts SOLID CONTACT PART NUMBERS SIZE PIN WIRE SIZE AWG (mm2) RECOMMENDED STRIP LENGTH INCHES (mm) MIN CONTACT RETENTION LBS (N) REF CRIMP TENSILE LBS (N) MAX RATED AMPS AT 1250C CONTINUOUS .156-.218 (3.96 - 5.54) 20 (89) 25 (111) 20 (89) 7.5 35-20 (156-89) 70 (311) 13 75-70 (334 - 311) 125-90 (556-400) 25 SOCKET 20 0460-202-20** 0462-201-20** 20 (0.50) 16 0462-202-16** 0462-201-16** 16-20 (1.0 - 0.50) 16 0460-215-16** 0462-209-16** 14 (2.0) 12 0460-204-12** 0462-203-12** 8 0460-204-08** 0462-203-08** 4 0460-204-04** 12-14 (3.0 - 2.0) 8-10 (8.0 - 5.0) 6 (13.0) 0462-203-04** .250 (6.35 .250 (6.35 - .312 7.92) .312 7.92) .222 (5.64 .430 (10.92 - .284 7.21) .492 12.50) 25 (111) 30 (134) 35 (156) 35 (156) .430-.492 (10.92-12.50) 13 Locking tabs ensure closure Connector P/N 60 300 (1334) Solid Contacts Pin Stamped and Formed Contacts Socket Pin INSPECTION HOLE INSPECTION HOLE Locking tabs ensure closure STAMPED & FORMED CONTACT PART NUMBERS 20 20 20 16 16 PIN SOCKET 1060-20-01** 1062-20-01** 1060-20-02** N/A 1060-14-01** 1060-14-10** Available in plugs and receptacles WIRE RECOMMENDED MIN CONT. CARRIER WIRE SIZE STRIP AWG (mm2) INSULATION STRIP LENGTH RETENTION O.D. RANGE INCHES (mm) LBS (N) IDENTIFICATION 20 - 01 1062-20-02** 20 - 02 1062-20-03** 20 - 03 1062-14-01** 1062-14-10** 14-16 14 -16 16 1060-16-01** 1062-16-01** 16 - 18 16 1060-16-06** 1062-16-06** 0.5 - 1.0 16 1060-16-07** 1062-16-07** 0.75 - 2.0 16 1060-16-09** 1062-16-09** 16 - 18 16 16 1060-16-12** N/A 2428-004-2405 *HDP2*-24-****-LO17 HDP2*-18-****-L017 Stamped & Formed Contacts SIZE 2428-008-2405 Available in plugs and receptacles Connecting hardware available through distribution 100 * See Envelope Print 0425-205-0000. Consult factory for alternate finishes. Socket Straight Backshell P/N *HDP2*-24-****-LO15 1062-16-12** 1.0 - 2.5 1062-16-14** 14 - 16 12 1060-12-01** 1062-12-01** 12 - 14 12 1060-12-02** 1062-12-02** 10 - 12 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 16 - 20 (1.0 - 0.50) 14 (2.0 14 (2.0 12 (2.5 12 (2.5 12 (4.0 10 (6.0 - 18 .75) 18 .75) 16 1.0) 16 1.0) 14 2.0) 12 4.0) .075 - .125 (1.91 - 3.15) .051 - .085 (1.30 - 2.16) .075 - .125 (1.91 - 3.15) .095 - .150 (2.41 - 3.81) .095 - .150 (2.41 - 3.81) .075 - .140 (1.91 - 3.55) 055 - .100 (1.40 - 2.54) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08 .150 - .200 (3.81 - 5.08) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .113 - .176 (2.87 - 4.47) .140 - .204 (3.56 - 5.18) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .175 - .225 (4.45 - 5.72) .175 - .225 (4.45 - 5.72) .225 - .275 (5.72 - 6.991) .225 - .275 (5.72 - 6.99) ** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size 0425-203-0000 16 Size 0425-207-0000 20 Size 0425-059-0000 16,20 Size 0425-039-0000 16 Size 0425-041-0000 12 Size 14 A STEP AHEAD 20 (89) 20 (89) 20 (89) REF CRIMP TENSILE LBS (N) 20 (89 20 (89 20 (89 - 10 - 45) - 10 - 45) - 10 - 45) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 - 15 (111 - 67) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 30 (134) 30 (134) 25 (111) 25 (111) 70 (311) 70 (311) MAX RATED AMPS AT 1250C CONTINUOUS 7.5 7.5 7.5 13 13 13 13 Cable Clamp* Straight Strain Relief (Aluminum) *Metal Shells Only -072 ADAPTOR ONLY -059 WITH DRAIN HOLES -L006 WITHOUT DRAIN HOLES 900 Strain Relief (Aluminum) SIZE 24 18 SIZE 24 18 PART NO. WHDS-24-1 WHDS-18-1 (Connector shown for reference only.) 13 13 13 13 25 25 Consult factory for alternate finishes PART NO. WHDS-24-2 WHDS-18-2 HDB - HD30 Series Only Breakaway Plug Designed to interconnect with the HD30 Series receptacles and provide an emergency disconnect between farm tractors and implements requiring power connections. HDB - Breakaway Plugs can be specified with pin or socket contacts and cable clamps (-059 mod). Minimum force required to emergency disconnect is 50 lbs. Maximum force required is 100 lbs. Mate with HD30 Series Only. SIZE 24 18 PART NO. HDB 36-24-XXSN-059 HDB 36-18-XXSN-059 Protective Caps Protective Caps Plug cap for receptacle protection (Aluminum) Receptacle cap for plug protection (Aluminum) SIZE PART NO. WITHOUT MTG CHAIN (ADD) 24 HDC 36-24 -1 E 18 HDC 36-18 -1 E SIZE PART NO. WITHOUT MTG CHAIN (ADD) 24 HDC 34-24 -1 E 18 HDC 34 -18 -1 E 15 A STEP AHEAD