JFC10 SERIES 10 Watt DC/DC Power Converters Rev B Wall Industries, Inc. FEATURES Size: 1.00 x 1.00 x 0.39 inches (25.4 x 25.4 x 9.9 mm) • High Efficiency up to 91% • Built-in EN55022 Class B Filter • Remote On/Off Control • 10 Watts Maximum Output Power • 2:1 Wide Input Voltage Ranges • Short Circuit, Over Voltage, Over Load, & Under-Voltage Protection • Six-Sided Continuous Shielding • Wide Operating Temperature Range: -40°C to +85°C • Ultra Low Quiescent Current • Compliant to RoHS EU Directive 2011/65/EU • No Minimum Load Requirements • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • Single and Dual Outputs • CE Mark meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Fixed Switching Frequency • Optional Heatsink Available (Suffix “HC”) DESCRIPTION Options: • Negative Logic Remote ON/OFF • Without Trim pin • Without CTRL Pin • Heatsink The JFC10 series of DC/DC power converters provides 10 Watts of output power in an industry standard 1.00” x 1.00” x 0.39” package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 91%, 1600VDC I/O isolation, six-sided shielding, and remote on/off control. These converters are also protected against short circuit, over voltage, over load, and under-voltage. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry control systems, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage Range Output Voltage Output Current Min Load Max Load Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load JFC12S33-10 3.3 VDC 0mA 3000mA 40mVp-p 10mA 9.9W 83% 3500µF JFC12S05-10 5 VDC 0mA 2000mA 40mVp-p 10mA 10W 86% 2500µF 12 VDC 0mA 830mA 60mVp-p 10mA 10W 89% 430µF 15 VDC 0mA 670mA 60mVp-p 10mA 10W 90% 350µF JFC12S24-10 24 VDC 0mA 416mA 60mVp-p 10mA 10W 91% 125µF JFC24S33-10 3.3 VDC 0mA 3000mA 40mVp-p 6mA 9.9W 85% 3500µF 5 VDC 0mA 2000mA 40mVp-p 6mA 10W 86% 2500µF 12 VDC 0mA 830mA 60mVp-p 6mA 10W 91% 430µF 15 VDC 0mA 670mA 60mVp-p 6mA 10W 90% 350µF JFC24S24-10 24 VDC 0mA 416mA 60mVp-p 6mA 10W 91% 125µF JFC48S33-10 3.3 VDC 0mA 3000mA 40mVp-p 4mA 9.9W 85% 3500µF JFC48S05-10 5 VDC 0mA 2000mA 40mVp-p 4mA 10W 87% 2500µF 12 VDC 0mA 830mA 60mVp-p 4mA 10W 90% 430µF 15 VDC 0mA 670mA 60mVp-p 4mA 10W 90% 350µF 24 VDC 0mA 416mA 60mVp-p 4mA 10W 91% 125µF JFC12S12-10 JFC12S15-10 JFC24S05-10 JFC24S12-10 JFC24S15-10 JFC48S12-10 JFC48S15-10 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) JFC48S24-10 DUAL OUTPUT MODELS Model Number JFC12D05-10 JFC12D12-10 JFC12D15-10 JFC24D05-10 JFC24D12-10 JFC24D15-10 JFC48D05-10 JFC48D12-10 JFC48D15-10 02/03/2014 Input Voltage Range 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) Output Current Output Voltage Min Load Max Load Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load ±5 VDC 0mA ±1000mA 40mVp-p 10mA 10W 86% ±1440µF ±12 VDC 0mA ±416mA 60mVp-p 10mA 10W 89% ±250µF ±15 VDC 0mA ±333mA 60mVp-p 10mA 10W 90% ±180µF ±5 VDC 0mA ±1000mA 40mVp-p 6mA 10W 86% ±1440µF ±12 VDC 0mA ±416mA 60mVp-p 6mA 10W 90% ±250µF ±15 VDC 0mA ±333mA 60mVp-p 6mA 10W 90% ±180µF ±5 VDC 0mA ±1000mA 40mVp-p 4mA 10W 87% ±1440µF ±12 VDC 0mA ±416mA 60mVp-p 4mA 10W 91% ±250µF ±15 VDC 0mA ±333mA 60mVp-p 4mA 10W 90% ±180µF Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 JFC10 SERIES 10 Watt DC/DC Power Converters Rev B Wall Industries, Inc. SPECIFICATIONS: JFC10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 36 12 24 48 18 36 75 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (1sec, max.) Input Reflected Ripple Current Input Current OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 8 16 33 30 See Table Low line to high line at full load No load to full load Load Regulation 10% load to 90% load Single Output Models Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Cross Regulation (Dual Output Models) Asymmetrical load 25% / 100% FL Voltage Adjustability (See Note 1) Single Output Models Output Power Rated With Trim up 10% With Trim up 20% Output Current Minimum Load Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Load Protection See Table +1.0 +0.2 +0.5 +0.2 +1.0 +0.1 +0.8 +5.0 +10 +20 10 11 12 See Table 0 Minimum input and constant resistive load With 10µF/25V X7R 1206 MLCC With 10µF/25V X7R 1206 MLCC With 1µF/50V X7R 1206 MLCC With 10µF/25V X7R 1206 MLCC for each output With 10µF/25V X7R 1206 MLCC for each output 25% load step change 3.3V & 5V Output Models 12V & 15V Output Models 24V Output Models ±5V Output Models ±12V & ±15V Output Models Nom. input and constant resistive load Power Up Remote ON/OFF -0.02 % of rated full load at nominal input Over Voltage Protection Zener diode clamp GENERAL SPECIFICATIONS Efficiency Switching Frequency Nominal input voltage and full load 3.3V & 5V Output Models Isolation Voltage 1 minute Isolation Resistance Isolation Capacitance 500VDC 02/03/2014 3.3V & 12V Output Models Others -1.0 -0.2 -0.5 -0.2 -1.0 -0.1 -0.8 -5.0 -10 -10 3.3V Output Models 5V Output Models 12V Output Models 15V Output Models 24V Output Models Input to Output Input to Case Output to Case VDC VDC 25 50 100 No Load VDC VDC mAp-p % % % % % % W % See Table 40 60 60 40 60 250 30 30 +0.02 mVp-p µs ms %/°C continuous, automatic recovery 150 % 3.7 5.4 6.3 7.4 VDC 13.5 19.6 18.3 22.0 29.1 32.5 297 1600 1000 1000 1 See Table 330 363 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] kHz VDC 1500 GΩ pF Page 2 of 5 JFC10 SERIES 10 Watt DC/DC Power Converters Rev B Wall Industries, Inc. SPECIFICATIONS: JFC10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit REMOTE ON/OFF (See Note 4) Positive Logic (standard) The CTRL pin is referenced to –Input pin Negative Logic (optional) The CTRL pin is referenced to –Input pin Input Current of Remote Control Pin Nominal Vin Remote OFF State Input Current Nominal Vin DC/DC ON Open or 3V < Vr < 15 VDC DC/DC OFF Short or 0V < Vr < 1.2 VDC DC/DC ON Short or 0V <Vr < 1.2 VDC DC/DC OFF Open or 3V < Vr < 15 VDC -0.5 1.0 mA 2.5 mA ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature With derating -40 Maximum Case Temperature Storage Temperature Thermal Impedance (See Note 6) -55 Natural Convection Without Heatsink 16.18 With Heatsink 15.13 Relative Humidity +85 °C +105 °C +125 °C 5 Thermal Shock °C/W 95 % RH MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F Ta=25°C, full load 3,308,000 hours PHYSICAL SPECIFICATIONS Weight 0.58oz (16.5g) Dimensions (L x W x H) 1.00x1.00x0.39 inch (25.4x25.4x9.9 mm) Case Material Copper Base Material FR4 PCB Potting Material Silicon (UL94-V0) Shielding Six-sided SAFETY & EMC CHARACTERISTICS Safety Approvals UL60950-1, IEC60950-1, EN60950-1 EMI (See Note 3) EN55022 Class A, Class B ESD EN61000-4-2 Radiated Immunity EN61000-4-3 Air ±8kV Contact ±6kV 10 V/m Fast Transient (See Note 2) EN61000-4-4 ±2kV Perf. Criteria A Surge (See Note 2) EN61000-4-5 ±1kV Perf. Criteria A Conducted Immunity EN61000-4-6 3 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Vout pin or the –Vout pin. 2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon chemi-con KY series, 220µF/100V. 3. The JFC10 series standard modules meet EN55022 Class A without external components and meet Class B with external components. For more details please call factory. 4. Both positive logic and negative logic remote on/off control is available. Positive logic remote on/off comes standard; for negative logic remote on/off add the suffix “R” to the model number (Ex: JFC24S05-10R). 5. There are several different options available for this series. Please see the “Model Number Setup” on page 5 for all options and ordering information. 6. Optional heatsink is available. Please call factory for more information. CAUTION: This power module is not internally fused. An input line fuse must always be used. 02/03/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 JFC10 SERIES 10 Watt DC/DC Power Converters Rev B Wall Industries, Inc. DERATING & EFFICIENCY CURVES JFC48S05-10 Derating Curve JFC48S05-10 Derating Curve with Heatsink 100 100 Output Power (%) 120 Output Power (%) 120 80 60 Natural Convection 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 -40 -20 0 80 60 Natural Convection 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 20 40 60 Ambient Temperature (°C) 80 100 0 -40 120 -20 93 89 89 85 85 81 77 73 69 36 20 40 60 Ambient Temperature (°C) 80 44 48 52 56 60 Input Voltage (VDC) 64 68 120 81 77 Vin= 36V Vin= 48V Vin= 75V 73 40 100 JFC48S05-10 Efficiency vs Output Load 93 Efficiency (%) Efficiency (%) JFC48S05-10 Efficiency vs Input Voltage 0 72 69 10 75 20 30 40 50 60 % of Full Load 70 80 100 90 MECHANICAL DRAWING 0.22 (5.6) 0.39 (9.9) PIN CONNECTIONS SIDE VIEW DIA. 0.04 (1.0) 1.00 (25.4) 2 5 1 4 02/03/2014 3 BOTTOM VIEW 0.200 (5.08) 6 0.100 (2.54) 0.400 (10.16) 0.400 (10.16) 0.500 (2.7) 1.00 (25.4) 0.800 (20.32) PRODUCT OPTIONS PIN SINGLE DUAL 1 +INPUT +INPUT 2 -INPUT -INPUT 3 CTRL CTRL 4 +OUTPUT 5 TRIM 6 -OUTPUT -OUTPUT OPTION SUFFIX Positive Logic Remote On/Off None Negative Logic Remote On/Off R Without CTRL Pin D +OUTPUT Without CTRL and TRIM Pins G COMMON Positive Logic without TRIM Pin F Negative Logic without TRIM Pin RF Heatsink HC EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below NOTES 1. Unit: inches (mm) 2. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 5. All dimensions are for reference only 5 6 3. Pin Pitch Tolerance: ±0.01 (±0.25) 4. Pin Dimension Tolerance: ±0.004 (±0.1) TRIM DOWN TRIM UP RD RU 5 4 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 JFC10 SERIES 10 Watt DC/DC Power Converters Rev B Wall Industries, Inc. EMI CONSIDERATIONS Suggested Schematic for EN55022 Conducted & Radiated Emissions +Vin +INPUT +Vout DC/DC CONVERTER C1 -Vin -INPUT Recommended Layout with Input Filter LOAD -Vout Component Value Voltage Reference C1 10µF 25V 1812 MLCC MODEL NUMBER SETUP JFC 24 S 05 Series Name Input Voltage Output Quantity S: Single Output 12: 9-18 VDC - 10 R H Ouptut Voltage Output Power Remote ON/OFF, CTRL, and TRIM Pins Heatsink 33: 3.3 VDC 10: 10 Watts None: Positive Logic Remote On/Off 24: 18-36 VDC 05: 5 VDC R: Negative Logic Remote On/Off 48: 36-75 VDC 12: 12 VDC D: Without CTRL Pin 15: 15 VDC G: Without CTRL and TRIM Pins D: Dual Output 24: 24 VDC F: Positive Logic without TRIM Pin 05: ±5 VDC RF: Negative Logic without TRIM Pin None: No Heatsink HC: Heatsink 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/03/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Road Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5