DCMPPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev C Wall Industries, Inc. FEATURES Size: 1.25 x 0.80 x 0.40 inches Applications: • Medical Equipment • Telecom/Datacom • Semiconductor Equipment • Industry Control Systems • PV Power Systems • IGBT Gate Drivers • 2µA Patient Leakage Current • Reinforced Insulation for 250VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 8.0mm/2MOPP • High Efficiency up to 89% • Short Circuit, Over Voltage, and Over Load Protection • 4:1 Ultra Wide Input Voltage Ranges • CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Built-in EMI Class A Filter • Compliant to RoHS EU Directive 2011/65/EU • Up to 10 Watts Output Power • ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals • 5000VAC I/O 2MOPP Isolation • Optional Remote On/Off Control and Trim Pin DESCRIPTION The DCMPPW10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%, 5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote on/off and Trim functions are also available for this series. MODEL SELECTION TABLE Model Number (1) DCMPPW10-24S33x DCMPPW10-24S05x DCMPPW10-24S12x DCMPPW10-24S15x DCMPPW10-24S24x DCMPPW10-48S33x DCMPPW10-48S05x DCMPPW10-48S12x DCMPPW10-48S15x DCMPPW10-48S24x Model Number (1) DCMPPW10-24D05x DCMPPW10-24D12x DCMPPW10-24D15x DCMPPW10-48D05x DCMPPW10-48D12x DCMPPW10-48D15x Input Voltage 24VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC SINGLE OUTPUT MODELS Output Output Current Ripple & Noise 2500mA 30mVp-p 2000mA 30mVp-p 830mA 40mVp-p 670mA 40mVp-p 416mA 50mVp-p 2500mA 30mVp-p 2000mA 30mVp-p 830mA 40mVp-p 670mA 40mVp-p 416mA 50mVp-p DUAL OUTPUT MODELS Output Output Current Ripple & Noise ±1000mA 30mVp-p ±416mA 40mVp-p ±333mA 40mVp-p ±1000mA 30mVp-p ±416mA 40mVp-p ±333mA 40mVp-p No Load Input Current 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W No Load Input Current 6mA 6mA 6mA 4mA 4mA 4mA Output Power 10W 10W 10W 10W 10W 10W Efficiency 83% 86.5% 89% 89% 89% 82.5% 86.5% 89% 89% 88.5% Efficiency 85% 89% 88% 85% 88% 88% Maximum Capacitive Load 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMPPW10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix “-P” to the model number (Ex: DCMPPW10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMPPW10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. 10/27/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 DCMPPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev C Wall Industries, Inc. TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 9 18 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote On/Off Control (Only for “B” type pin connection models) Input Current of CTRL Pin Remote Off Input Current OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability (Only for “B” type pin connection models) Single Output Models Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Load Protection Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models 3.3V, 5V Output Models 12V, 15V Output Models 24V Output Models Constant resistive load Power Up Remote On/Off -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 -0.02 % of rated Iout; hiccup mode Over Voltage Protection Dual Output Models 10/27/2014 -0.5 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC Measured with a 10µF/25V X7R MLCC Measured with a 4.7µF/50V X7R MLCC 25% load step change Single Output Models GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage (Input to Output) Isolation Capacitance Leakage Current Clearance/Creepage DC/DC ON DC/DC OFF Nominal Vin Nominal Vin Line Regulation Output Power Output Current Maximum Capacitive Load 8 16 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models 5V Output Models 12V Output Models 15V Output Models VDC VDC 50 100 See Table Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 2.5 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 VDC mA mA % % % % % % mVp-p µs ms %/°C Continuous, automatic recovery 150 % 3.7 5.0 5.6 7.0 VDC 13.5 16.0 18.3 22.0 29.1 34.5 5.6 7.0 VDC 13.5 18.2 17.0 22.0 Nominal input voltage and full load 1 minute VDC 270 5000 See Table 300 330 12 240VAC, 60Hz 8 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 17 2 kHz VAC pF µA mm Page 2 of 5 DCMPPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev C Wall Industries, Inc. TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Without derating With derating Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) -40 +77 -55 +77 +105 +125 Natural convection (20LFM) °C °C °C/W % RH 18 5 95 MIL-STD-810F MIL-STD-810F 3,849,000 hours MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1 Class A, Class B EN55011, EN55022, and FCC Part 18 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Air ±8kV Contact ±6kV 10 V/m ±2kV ±2kV 10 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A CHARACTERISTIC CURVES DCMPP10-48S05A Derating Curve ~ 120 Output Power (%) 100 80 60 20LFM 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 -40 ~ 60 70 80 90 100 110 Ambient Temperature (°C) DCMPP10-48S05A Efficiency vs Output Load 90 85 85 Efficiency (%) Efficiency (%) DCMPP10-48S05A Efficiency vs Input Voltage 90 80 75 70 Iout = 100% F.L. Iout = 50% F.L. Iout = 25% F.L. 65 75 70 Vin = 18V Vin = 24V Vin = 36V Vin = 75V 65 60 60 18 24 30 36 42 48 54 Input Voltage (VDC) 10/27/2014 80 60 66 75 10 20 30 40 50 60 70 80 90 100 % of Full Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMPPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev C Wall Industries, Inc. MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) Pin size is 0.023 (0.60) Dia 24 23 0.100 (2.54) 0.900 (22.86) 15 1.25 (31.8) 0.08 (2.0) 1 11 12 13 0.15 (3.8) 0.600 (15.24) PIN CONNECTIONS SINGLE +Vin No Pin -Vout +Vout No Pin -Vin -Vin PIN 1 11 12 13 15 23 24 DUAL +Vin Common No Pin -Vout +Vout -Vin -Vin Unit: inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 0.40 (10.2) 0.80 (20.3) Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW SIDE VIEW Pin Dimension Tolerance: ±0.004 (±0.1) B Type Pin Connection (Suffix “B”) 14 1.25 (31.8) 16 0.100 (2.54) 23 22 0.800 (20.32) 1 2 0.08 (2.0) Pin size is 0.023 (0.60) Dia 10 11 0.600 (15.24) PIN CONNECTIONS SINGLE DUAL Ctrl (Optional) / No Pin* Ctrl (Optional) / No Pin* -Vin -Vin Trim (optional) / No Pin* Trim (optional) / No Pin* No Pin / NC** -Vout +Vout +Vout -Vout Common +Vin +Vin +Vin +Vin * If Ctrl or Trim options are not chosen then there is “No Pin” on the corresponding pin number. 0.15 (3.8) 0.40 (10.2) 0.80 (20.3) BOTTOM VIEW Unit: inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) Pin Pitch Tolerance: ±0.01 (±0.25) Pin Dimension Tolerance: ±0.004 (±0.1) 10/27/2014 PIN 1 2 10 11 14 16 22 23 SIDE VIEW ** Pin 11 is “No Pin” for DCMPPW10-XXSXXB-T DCMPPW10-XXSXXB-PT ** Pin 11 is “NC” for DCMPPW10-XXSXXB DCMPPW10-XXSXXB-P EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. ( ) for dual output trim. TRIM UP TRIM DOWN 16 (11) 10 (10) RU 10 (10) RD 14 (14) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMPPW10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev C Wall Industries, Inc. MODEL NUMBER SETUP DCMPPW Series Name 10 Output Power 10: 10 Watts - 48 S 05 B Input Voltage Output Quantity Output Voltage Pin Connection 24: 24 VDC S: Single Output 33: 3.3 VDC A: A Type 05: 5 VDC B: B Type 48: 48 VDC - P (1) T (1) Remote ON/OFF Option Trim Option None: No Remote ON/OFF None: No Trim P: Remote ON/OFF T: Trim 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote On/Off Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/27/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5