3.96 mm Pitch Miniature Connectors for Internal Power Supplies (UL,C-UL and TÜV Listed) DF7 Series Complete Locking Function Completely enclosed locking system Full barrier between adjacent contacts. Prevention of Incorrect Connections ■Features 1. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection. 2. Increased Contact Retention of Crimped Contacts and Prevention of Incomplete Insertion Separate contact retainer increases the contact retention, assures and visually confirms the complete contact insertion. 3. Molded-in Contact Retention Tabs Handling of terminated contacts during the assembly and termination is easier and avoids entangling of wires, since there are no protruding metal tabs. 4. Incorrect Insertion Prevention Guide post Connectors are polarized to assure correct mating with corresponding parts. 5.Solder Crack Prevention Board Eyelet mounting Glass reinforced resin is used in the pin header bodies to prevent solder cracks caused by the heat shrinkage. 6. Prevention of Incorrect Board Placement Built-in locating posts assure correct connector placement and orientation on the board.(2-12 pos.) 7. Supports Sealing after Installation. Sealing compound can be applied to the board installed connector for distance of 6 mm max. from the mounting surface (9 mm max. for single position). 8.Cost Effective Tooling The same crimping tools are used to terminate socket and pin contacts. 9. Prevention of Short Circuits between Adjacent Contacts Each contact is completely surrounded by the insulator housing, electrically isolating it from adjacent contacts. One pos. type can also be mounted to boards that have eyelets. Continued. 2004.7 1 10. 10 A maximum Current 12. Supports Eyelets Connector can carry current of 10 A per contact with #16 AWG conductor.Refer to page 3 for current ratings for multi-position connectors using other conductor sizes. 11. Color Variations 1 pos. can be mounted to boards which have eyelets attached. ■Applications 1 pos. is available in a standard 3 colors: natural, blue, and red. Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer electronic and electrical applications. Crimp Sockets ●Single row ●Double rows Retainer (optional, order separately) Shown with terminated and installed contacts. Refer to page 8, 9 for details. Shown with terminated and installed contacts. Refer to page 12 for details. Header In-line plug ●Single row, straight type ●Double rows, straight type ●Panel lock type Refer to page 4 for details. Refer to page 11 for details. Shown with terminated and installed contacts. Refer to page 6 for details. Refer to page 10 for details. ●Single row, right angle type ●Double row, right angle type Refer to page 5 for details. Refer to page 11 for details. Shown with terminated and installed contacts. Refer to page 7 for details. ■Ordering information ●Socket, Header DF7 - * S - 3.96 C 1 2 3 4 5 1 Series name: DF7, DF7A, DF7E 2 Number of contacts: 1 to 5 3 Connector type S: Socket DS: Double-row socket ●Contacts DF7 - ** SCF 1 6 7 1618: AWG 16 to AWG 18 2022: AWG 20 to AWG 22 2426: AWG 24 to AWG 26 7 Packaging P: Header SCF: Socket contacts / Reel DP: Double-row Header SC: Socket contacts / Bag EP: In-line plug PCF: Plug contacts / Reel RS/P: Retainer PC: Plug contacts / Bag 4 Contact pitch: 3.96mm(7.92 mm) 5 Type of housing: header C: Crimp housing DSA: Straight header DS: Right-angle header Blank: Retainer 2 6 Applicable Conductor ■Product Specifications Row 1 Current rating 2 Ratings No. of contacts AWG16 AWG18 AWG20 AWG22 AWG24 AWG26 2~10 10A 7A 5A 4A 4A 3A 4 10A 9A 7A 6A 4A 3A 6 9A 8A 6A 5A 4A 3A 8 9A 8A 6A 5A 4A 3A 10 8A 7A 5A 4A 4A 3A 12 8A 7A 5A 4A 4A 3A AC630V Specificatoin TÜV Item Operating humidity range 20% to 80% Storage temperature range -10çto 60ç (Note 2) Storage humidity range 40% to 70% (Note 2) UL/C-UL/TÜV File No.and Recognition No AC/DC 600V UL :E52653 AC/DC 600V(7.92mm pitch) C-UL :E52653 AC/DC 300V (3.96mm pitch) TÜV :R9750437 UL/C-UL Voltage rating Operating temperature range -35ç to 85ç (Note 1) Specification Condition 11. Contact resistance 12. Insulator resistance 13. Withstanding voltage 14. Insertion-Extraction force (per contact) 15. Durability (mating/unmating) Contact resistance(Initial value) 1000 M ohms min. No flashover or Insulator breakdown 10 m ohms max. 20mV max., 1mA 500 V DC 1500 V AC for 1 minute 0.3N min., 4.5N max. Measured with a steel pin of 0.64 x 1.2 ± 0.002 mm 30 cycles Contact resistance of 20 m ohms max. 16. Vibration No momentary disconnections of 1 µs min. 17. Shock No electrical discontinuity of 1 µs. min. 18. Humidity Contact resistance 20 m ohms max. Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, 2 hours Acceleration of 490 m/s 2 , 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. Temperature 40ç ± 2ç, 90% to 95% RH, 96 hours (-55ç: 30 minutes → 5 to 35ç: 5 minutes → 85ç: 30 minutes → 5 to 35ç: 5 minutes) for 5 cycles Flow solder temperature 250ç, 10 seconds Manual soldering: Soldering iron temperature 300ç, 3 seconds 19. Temperature cycle Contact resistance of 20 m ohms max. 10. Resistance to soldering heat No deformation of the insulator parts affecting performance Note 1: Includes temperature rise caused by the current flow. Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. ■Materials Product Part Material Finish Remarks Sockets Insulator Polyamide Polyamide (Glass reinforced) High conductivity copper alloy Polyamide Polyamide High conductivity copper alloy Color: White Color: Beige (Single row) Color: Grey (Double row) Tin-lead plating (Note) Color: White Color: Black Tin plating (Note) UL94V-0 Headers In-line plug Retainer Crimp contacts Insulator Contact Insulator Insulator Contacts UL94V-0 ---------------UL94V-0 UL94V-0 ---------------- Note: Hirose Electric's plating incorporates anti-whisking compounds. 3 ■ Straight header 1 Pos. 2 to 10 Pos. Part Number CL No. Number of contacts A B DF7- 1P-3.96DSA CL680-0133-1 1 ------------- ------------- DF7- 2P-3.96DSA CL680-0036-5 2 10.40 DF7- 3P-3.96DSA CL680-0037-8 3 14.36 7.92 DF7- 4P-3.96DSA CL680-0038-0 4 18.32 11.88 DF7- 5P-3.96DSA CL680-0039-3 5 22.28 15.84 DF7- 6P-3.96DSA CL680-0040-2 6 26.24 19.80 DF7- 7P-3.96DSA CL680-0041-5 7 30.20 23.76 DF7- 8P-3.96DSA CL680-0042-8 8 34.16 27.72 DF7- 9P-3.96DSA CL680-0043-0 9 38.12 31.68 DF7-10P-3.96DSA CL680-0044-3 10 42.08 35.64 DF7- 2P-7.92DSA CL680-0108-4 2 14.36 7.92 DF7- 3P-7.92DSA CL680-0109-7 3 22.28 15.84 DF7- 4P-7.92DSA CL680-0110-6 4 30.20 23.76 DF7- 5P-7.92DSA CL680-0111-9 5 38.12 31.68 Note 1) Bag packaging (100 pieces/bag). Order by number of bags. Note 2) The 2 pos. type does not have walls on both sides. Note 3) DF7-2P-7.92DSA plug has #2 contact positions of DF7-3P-3.96DSA without contacts inserted and the number of pos. indication is 2. (Mating receptacle: DF7#-3S-3-96C) DF7-3P-7.92DSA plug has #2 and #4 contact positions of DF7-5P-3.96DSA without contacts inserted and the number of pos. indication is 3. (Mating receptacle: DF7#-5S-3-96C) DF7-4P-7.92DSA plug has #2, #4 and #6 contact of DF7-7P-3.96DSA without contacts inserted and the number of pos. indication is 4. (Mating receptacle: DF7#-7S-3-96C) DF7-5P-7.92DSA plug has #2, #4, #6 and #8 contact positions of DF7-9P-3.96DSA without contacts inserted and the number of pos. indication is 5. (Mating receptacle: DF7#-9S-3-96C) 2 to 10 Pos. 7.1 4.55 7 (Note2) 3.5 3.5 3.2 12.9 12.2 2.8 1 4.55 P=3.96 10 9.9 A B No. of contacts indicator (Note3) 7.8 6.44 0.84 Production Lot No. 5.5 1 Pos. 9E26 3.96 M0.64 Cavity No. 3.45 A B DF7 0.64 Cavity No. 2.49 Ø1.4 1.7 6 6L09 Production Lot No. B PCB mounting pattern (Board thickness: 1.6 ± 0.1) 1 Pos. Eyelet Ø3.9 MAX Board Ø1 .6 Soldering side Ø5 MAX +0.1 5.4 _0.3 3.6±0.1 0.8±0.1 Note 5: One pos. type can also be mounted to boards that have installed eyelets. 8±0.1 +0 0 .1 3.45±0.05 2 to 10 Pos. .1 +0 0 .1 Ø1 P=3.96±0.05(7.92±0.05) B±0.1 +0.15 Ø1.6 _0.25 for eyelet 1.4 +0.1 _ 0 mm 4 Without eyelet 2.49±0.05 ■ Right angle header A 18 7 13.5 7 2.8 7.7 P=3.96 M0.64 A Production Lot No. Cavity No. No. of contacts indicator (Note2) B 1.1 7.8 6L09 10 3.5 1.1 9.5 2.2 10 A Ø1.4 1.4 C Part Number CL No. Number of contacts A B C Quantity per tray DF7- 2P-3.96DS(24) DF7- 3P-3.96DS(24) DF7- 4P-3.96DS(24) DF7- 5P-3.96DS(24) DF7- 6P-3.96DS(24) DF7- 7P-3.96DS(24) DF7- 8P-3.96DS(24) DF7- 9P-3.96DS(24) DF7-10P-3.96DS(24) DF7- 2P-7.92DS(24) DF7- 3P-7.92DS(24) DF7- 4P-7.92DS(24) DF7- 5P-7.92DS(24) CL680-0081-0-24 CL680-0082-2-24 CL680-0083-5-24 CL680-0084-8-24 CL680-0085-0-24 CL680-0086-3-24 CL680-0087-6-24 CL680-0088-9-24 CL680-0089-1-24 CL680-0124-0-24 CL680-0125-3-24 CL680-0126-6-24 CL680-0127-9-24 2 3 4 5 6 7 8 9 10 2 3 4 5 3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64 7.92 15.84 23.76 31.68 10.40 14.36 18.32 22.28 26.24 30.20 34.16 38.12 42.08 14.36 22.28 30.20 38.12 8.40 12.36 16.32 20.28 24.24 28.20 32.16 36.12 40.08 12.36 20.28 28.20 36.12 114 84 66 60 48 42 36 36 30 84 60 42 36 Note 1) Tray packaging. Order by number of quantity in the tray. Note 2) DF7-2P-7.92DS plug has #2 contact positions of DF7-3P-3.96DS without contacts inserted and the number of pos. indication is 2. (Mating receptacle: DF7#-3S-3-96C) DF7-3P-7.92DS plug has #2 and #4 contact positions of DF7-5P-3.96DS without contacts inserted and the number of pos. indication is 3. (Mating receptacle: DF7#-5S-3-96C) DF7-4P-7.92DS plug has #2, #4 and #6 contact of DF7-7P-3.96DS without contacts inserted and the number of pos. indication is 4. (Mating receptacle: DF7#-7S-3-96C) DF7-5P-7.92DS plug has #2, #4, #6 and #8 contact positions of DF7-9P-3.96DS without contacts inserted and the number of pos. indication is 5. (Mating receptacle: DF7#-9S-3-96C) B PCB mounting pattern (Board thickness: 1.6 ± 0.1) 7.8±0.05 2_Ø *_ 1.6 +0 .1 0 Ø1. + 1 0.1 0 P=3.96±0.05(7.92±0.05) A±0.1 C±0.05 5 ■ In-line plug (Panel lock type) Shown with terminated and installed contacts. 1 Pos. Part Number CL No. Number of contacts A B C DF7- 1EP-3.96C CL680-0134-4 1 6.44 ------------- 13.96 17.40 DF7- 2EP-3.96C CL680-0018-3 2 10.40 3.96 DF7- 3EP-3.96C CL680-0019-6 3 14.36 7.92 21.36 25.32 DF7- 4EP-3.96C CL680-0020-5 4 18.32 11.88 DF7- 5EP-3.96C CL680-0021-8 5 22.28 15.84 29.28 DF7- 6EP-3.96C CL680-0022-0 6 26.24 19.80 33.24 DF7- 7EP-3.96C CL680-0023-3 7 30.20 23.76 37.20 DF7- 8EP-3.96C CL680-0024-6 8 34.16 27.72 41.16 DF7- 9EP-3.96C CL680-0025-9 9 38.12 31.68 45.12 DF7-10EP-3.96C CL680-0026-1 10 42.08 35.64 49.08 Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer. Shown with terminated and installed contacts. 2 to 10 Pos. 1 Pos. 2 to 10 Pos. 3 A B 12.44 6.44 3 9.9 9.9 7.1 P=3.96 9.5 13.6 No. of contacts indicator A 1 25.6 Cavity No. B 12.75 27 10 Cavity No. No. of contacts indicator Contact No.1 indicator A 1 13.96 C B Panel Cutout 1 Pos. 2 to 10 Pos. (11.32+X)+0.1 0 3.5±0.1 3.4+0.1 0 (C-Y)+0.1 0 6 0.96 0.96 1.2 0.48 1.44 0.8 0 1.92 +0.1 0 1.6 7.4 0.88 +0.1 0 Y 1.44 10.2 X 2.0 10±0.2 3.5±0.1 +0.1 0 (A+0.4)+0.1 0 3.4 10.2+0.1 0 6.84+0.1 0 ■ In-line Plug Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 1 Pos. 2 to 10 Pos. 2 to 10 Pos. 6.44 A B 7.1 9.9 9.9 P=3.96 9.5 No. of contacts indicator A 1 25.6 Cavity No. 27 Cavity No. B 10 No. of contacts indicator Contact No.1 indicator A 1 Part Number CL No. Number of contacts A B DF7A- 1EP-3.96C CL680-0135-7 1 6.44 ------------- DF7A- 2EP-3.96C CL680-0072-9 2 10.40 3.96 DF7A- 3EP-3.96C CL680-0073-1 3 14.36 7.92 DF7A- 4EP-3.96C CL680-0074-4 4 18.32 11.88 DF7A- 5EP-3.96C CL680-0075-7 5 22.28 15.84 DF7A- 6EP-3.96C CL680-0076-0 6 26.24 19.80 DF7A- 7EP-3.96C CL680-0077-2 7 30.20 23.76 DF7A- 8EP-3.96C CL680-0078-5 8 34.16 27.72 DF7A- 9EP-3.96C CL680-0079-8 9 38.12 31.68 DF7A-10EP-3.96C CL680-0080-7 10 42.08 35.64 Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer. 7 ■ Crimp Sockets Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 1 Pos. 2 to 10 Pos. 2 to 10 Pos. A 5.5 B 17 10 15.5 9 5.9 5.9 P=3.96 1 Contact No.1 indicator Cavity No. No. of contacts indicator A Cavity No. 1 1 2 3 4 5 6 7 8 9 10 10 B No. of contacts indicator Part Number CL No. Number of contacts A B DF7- 1S-3.96C CL680-0132-9 1 5.50 ------------- DF7- 2S-3.96C CL680-0009-2 2 10.00 3.96 DF7- 3S-3.96C CL680-0010-1 3 13.96 7.92 DF7- 4S-3.96C CL680-0011-4 4 17.92 11.88 DF7- 5S-3.96C CL680-0012-7 5 21.88 15.84 DF7- 6S-3.96C CL680-0013-0 6 25.84 19.80 DF7- 7S-3.96C CL680-0014-2 7 29.80 23.76 DF7- 8S-3.96C CL680-0015-5 8 33.76 27.72 DF7- 9S-3.96C CL680-0016-8 9 37.72 31.68 DF7-10S-3.96C CL680-0017-0 10 41.68 35.64 Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer. 8 ■ Low profile Crimp Sockets Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 1 Pos. 2 to 10 Pos. 2 to 10 Pos. A B 5.5 15.5 10 15.5 9 5.9 5.9 P=3.96 1 Cavity No. A 1 No. of contacts indicator 2 3 4 5 6 7 8 9 10 10 Cavity No. 1 B No. of contacts indicator Part Number CL No. Number of contacts A B DF7E- 1S-3.96C CL680-0194-6 1 5.50 ------------- DF7E- 2S-3.96C CL680-0195-9 2 10.00 3.96 DF7E- 3S-3.96C CL680-0196-1 3 13.96 7.92 DF7E- 4S-3.96C CL680-0197-4 4 17.92 11.88 DF7E- 5S-3.96C CL680-0198-7 5 21.88 15.84 DF7E- 6S-3.96C CL680-0199-0 6 25.84 19.80 DF7E- 7S-3.96C CL680-0200-7 7 29.80 23.76 DF7E- 8S-3.96C CL680-0201-0 8 33.76 27.72 DF7E- 9S-3.96C CL680-0202-2 9 37.72 31.68 DF7E-10S-3.96C CL680-0203-5 10 41.68 35.64 Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Retainer is optional. Note3: Refer to Page 14 for crimp contact. 9 ■ Retainer 1 Pos. 1 Pos. 2 to 10 Pos. 2 to 10 Pos. 2.45 2.75 A B 3 P=3.96 6.6 2.2 10.8 9.3 8.8 10.3 2.2 1 No. of contacts indicator B Cavity No. B 10 Cavity No. 6.5 No. of contacts indicator Part Number CL No. Number of contacts A B DF7- 1RS/P-3.96 CL680-0136-0 1 ------------- ------------- DF7- 2RS/P-3.96 CL680-0027-4 2 10.00 3.96 DF7- 3RS/P-3.96 CL680-0028-7 3 13.96 7.92 DF7- 4RS/P-3.96 CL680-0029-0 4 17.92 11.88 DF7- 5RS/P-3.96 CL680-0030-9 5 21.88 15.84 DF7- 6RS/P-3.96 CL680-0031-1 6 25.84 19.80 DF7- 7RS/P-3.96 CL680-0032-4 7 29.80 23.76 DF7- 8RS/P-3.96 CL680-0033-7 8 33.76 27.72 DF7- 9RS/P-3.96 CL680-0034-0 9 37.72 31.68 DF7-10RS/P-3.96 CL680-0035-2 10 41.68 35.64 Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Retainer is common to sockets, in-line plug.(Except low profile sockets) 10 ■ Double-row Straight Header A B P=3.96 No. of contacts indicator 10 Cavity No. 2.8 13.7 6.6 A 1.26 3.5 12.9 Contact No.1 indicator CL No. Number of contacts A B Quantity per tray DF7- 4DP-3.96DSA(24) CL680-0145-0-24 4 10.40 3.96 132 DF7- 6DP-3.96DSA(24) CL680-0146-3-24 6 14.36 7.92 96 DF7- 8DP-3.96DSA(24) CL680-0147-6-24 8 18.32 11.88 72 DF7-10DP-3.96DSA(24) CL680-0148-9-24 10 22.28 15.84 60 DF7-12DP-3.96DSA(24) CL680-0149-1-24 12 26.24 19.80 54 2.22 B PCB mounting pattern (Board thickness: 1.6±0.1) B±0.1 P=3.96±0.05 6.6±0.05 1.7 ±1.4 3.3±0.05 Part Number 4.55 3.3 M0.64 Ø1 .6 * -Ø 1. 1 +0 0 .1 Note: Tray packaging. Order by number of trays quantity. ■ Double-row Right angle Header +0 0 .1 Contact No.1 2.22±0.05 17.1 14.3 6.6 A B C P=3.96 2.2 3.5 No. of contacts indicator Cavity No. Number of contacts A B C Quantity per tray DF7- 4DP-3.96DS(24) CL680-0150-0-24 4 10.40 8.40 3.96 88 DF7- 6DP-3.96DS(24) CL680-0151-3-24 6 14.36 12.36 7.92 64 DF7- 8DP-3.96DS(24) CL680-0152-6-24 8 18.32 16.32 11.88 48 DF7-10DP-3.96DS(24) CL680-0153-9-24 10 22.28 20.28 15.84 40 DF7-12DP-3.96DS(24) CL680-0154-1-24 12 26.24 24.24 19.80 36 A B PCB mounting pattern (Board thickness: 1.6±0.1) B±0.1 C±0.1 3.96±0.05 1 0. + 0 Ø2 2- 7.8±0.05 CL No. Note: Tray packaging. Order by number of trays quantity. 1 0. + 0 .1 1 -Ø * Contact No.1 3.96±0.05 A Part Number M0.64 3.96 21 7.8 12.4 Ø1.8 Contact No.1 indicator 11 ■ Double-row Socket A B 12.5 6.6 15.2 P=3.96 17 10 (17.2) Contact No.1 1 9 2 A 10 No. of contacts indicator Cavity No. Part Number CL No. Number of contacts A B DF7A-4DS-3.96C CL680-0160-4 4 10.00 3.96 DF7A-6DS-3.96C CL680-0161-7 6 13.96 7.92 DF7A-8DS-3.96C CL680-0162-0 8 17.92 11.88 DF7A-10DS-3.96C CL680-0163-2 10 21.88 15.84 DF7A-12DS-3.96C CL680-0164-5 12 25.84 19.80 Note: Bag packaging (100 pieces/bag). Order by number of bags. 12 ■ Crimp Contact ● Male Contact 0.85 2.52 ● Female Contact 2.35 2.4 2.5 0.64 1.3 AWG No. 2.3 21.7 12.6 16 18 AWG No. 1.6 2.3 16 18 0.8 1.6 0.8 2 Ø2 2 2 2 Ø2 P=11 P=11 t=0.25 t=0.25 Part Number CL No. Packaging Quantity Finish DF7-1618SCF DF7-1618SC DF7-2022SCF DF7-2022SC DF7-2426SCF DF7-2426SC DF7-1618PCF DF7-1618PC DF7-2022PCF DF7-2022PC DF7-2426PCF DF7-2426PC CL680-0001-0 CL680-0002-3 CL680-0003-6 CL680-0004-9 CL680-0179-2 CL680-0180-1 CL680-0005-1 CL680-0006-4 CL680-0007-7 CL680-0008-0 CL680-0181-4 CL680-0182-7 Reel Bag Reel Bag Reel Bag Reel Bag Reel Bag Reel Bag 3,000 100 3,000 100 3,000 100 3,000 100 3,000 100 3,000 100 Tin plating ● Applicable cable (Tin plated annealed copper wire) Wire size(Stranded wire conductor) AWG#16(26/0.254mm) AWG#18(34/0.18mm) AWG#20(21/0.18mm) AWG#22(17/0.16mm) AWG#24(11/0.16mm) AWG#26(7/0.16mm) AWG#16(26/0.254mm) AWG#18(34/0.18mm) AWG#20(21/0.18mm) AWG#22(17/0.16mm) UL style Jacket diameter 2.1 to 2.5mm UL1007 1.6 to 1.9mm 1.3 to 1.45mm 2.9 to 3.2mm UL1015 2.4 to 2.7mm Note 1: When using other than the recommended wire, contact your nearest Hirose representative. Note 2: Strip length: 3.0 to 3.8mm. ■ Tools Type Press unit Automatic Manual Applicator Crimp tools Part Number CL No. CM-105 AP105-DF7-1618 AP105-DF7-2022 AP105-DF7-2426 HT104/DF7-1618 HT104/DF7-2022 HT104/DF7-2426 CL901-0005-4 CL901-4554-4 CL901-4553-1 CL901-4587-3 CL550-0268-0 CL550-0269-3 CL550-0293-8 Applicable Contacts ---------------DF7-1618SCF/DF7-1618PCF DF7-2022SCF/DF7-2022PCF DF7-2426SCF/DF7-2426PCF DF7-1618SC/DF7-1618PC DF7-2022SC/DF7-2022PC DF7-2426SC/DF7-2426PC 13 ■ Crimp Contact 2.35 2.55 2 0.85 1.3 2 Ø2 2 2 2.8 0.5 1.3 12.6 16 18 2 t=0.25 11 Part Number CL No. Packaging DF7E-1618SCF DF7E-1618SC DF7E-2022SCF DF7E-2022SC CL680-0204-8 CL680-0205-0 CL680-0206-3 CL680-0207-6 Reel Bag Reel Bag Quantity 3,000 100 3,000 100 Finish Tin plating ● Applicable cable (Tin plated annealed copper wire) Wire size (Stranded wire conductor) UL style AWG#16 (26/0.254mm) AWG#18 (34/0.18mm) AWG#20 (21/0.18mm) AWG#22 (17/0.16mm) UL1007 Jacket diameter 2.1mm to 2.5mm 1.6mm to 1.9mm Note1: When using other than the recommended wire, contact your nearest Hirose representative. Note2: Strip length: 2.7 to 3.5mm. ■ Tools Type Press unit Automatic Manual 14 Applicator Crimp tools Part Number CL No. CM-105 AP105-DF7E-1618 AP105-DF7E-2022 HT104/DF7E-1618 HT104/DF7E-2022 CL901-0005-4 CL901-4598-0 CL901-4599-2 CL550-0291-2 CL550-0292-5 Applicable contacts ---------------DF7E-1618SCF DF7E-2022SCF DF7E-1618SC DF7E-2022SC B Mating Dimensions ● Socket to Straight Header Connection 11.25 10 DF7-*S-3.96C DF7_*RS/P_3.96 DF7_*S_3.96C DF7E_*S_3.96C 2 to 12 pos. A 18.5 20.0 18.5 B 09.0 08.5 9.0 C 20.3 21.5 ---------------- A C A DF7E-*S-3.96C 1 pos. 2 to 12 pos. DF7_*P_3.96DSA B B DF7_*P_3.96DSA Note: DF7-1P-3.96DSA can be mounted to boards which have eyelets attached. ● Socket to Right angle Header Connection (Double-row) ● Socket to Straight Header Connection (Double-row) (17.7) DF7A_*DS_3.96C (18.3) (28.1) DF7A_*DS_3.96C 20 DF7_*DP_3.96DSA DF7_*DP_3.96DS ● Socket to Right angle Header Connection 26.6 25.1 DF7E_*S_3.96C DF7_*S_3.96C 23.6 10.5 11.85 DF7_*P_3.96DS DF7_*P_3.96DS DF7_*RS/P_3.96 ● Socket to In-line plug (Panel mount type) Connection ● Socket to In-line plug Connection DF7_*EP_3.96C D F E G DF7_*S_3.96C DF7_*EP_3.96C DF7_*S_3.96C DF7_*RS/P_3.96 DF7_*RS/P_3.96 1 pos. 2 to 10 pos. 1 pos. 2 to 10 pos. D 35.1 37.0 F 35.1 37.0 E 32.1 34.0 G 32.1 34.0 15 B Contact Extraction Procedure ■ Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width ■ Use with crimp Contacts: DF7-1618SC(F), DF7-2022SC(F), DF7-1618PC(F), DF7-2022PC(F) ■ Work Method Housing Cross-Section Flat-bladed screwdriver 1. Refer to the drawing No. 1. Insert correct size screwdriver in the insulator against the molded-in lance. Deflect the lance as shown. Molded-in lance Pull-out direction 2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. B General Use Precautions ● Make sure that the lock is fully depressed before un-mating the connectors. ● Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the crimped contact connection. ● When the potting process is to be performed, please take into consideration the surface tension of the resin when filling. ® 16 5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933 http://www.hirose.com http://www.hirose-connectors.com The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.