Plastic Case (Standard) Size: 0.86 x 0.44 x 0.36 inches Metal Case (Suffix “M”) Size: 0.86 x 0.44 x 0.36 inches DCPDL06 SERIES 6 Watt DC/DC Power Converters Rev C Wall Industries, Inc. FEATURES 0.86” x 0.44” x 0.36” SIP Package 1600VDC I/O Isolation (Optional 3000VDC Isolation) Input Under Voltage Protection Continuous Short Circuit Protection High Efficiency up to 86% Plastic (Standard) & Metal (Suffix “M”) Case Types Available 2:1 Wide Input Voltage Ranges CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC 6 Watts Maximum Output Power UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals Remote ON/OFF Control Compliant to RoHS EU Directive 2011/65/EU DESCRIPTION The DCPDL06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch SIP package. This series has single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 86%, 1600VDC (standard) or 3000VDC (suffix “H”) I/O isolation, remote ON/OFF control, and short circuit and input under voltage protection. Both plastic (standard) and metal (suffix “M”) case types are available for this series. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in industry control systems, wireless networks, telecom/datacom, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number DCPDL06-5S3.3 DCPDL06-5S05 DCPDL06-5S09 DCPDL06-5S12 DCPDL06-5S15 DCPDL06-5S24 DCPDL06-12S3.3 DCPDL06-12S05 DCPDL06-12S09 DCPDL06-12S12 DCPDL06-12S15 DCPDL06-12S24 DCPDL06-24S3.3 DCPDL06-24S05 DCPDL06-24S09 DCPDL06-24S12 DCPDL06-24S15 DCPDL06-24S24 DCPDL06-48S3.3 DCPDL06-48S05 DCPDL06-48S09 DCPDL06-48S12 DCPDL06-48S15 DCPDL06-48S24 Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load Max Load 0mA 1300mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA 0mA 1300mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA 0mA 1300mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA 0mA 1300mA 0mA 1200mA 0mA 666mA 0mA 500mA 0mA 400mA 0mA 250mA Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min Load Max Load 0mA ±600mA 0mA ±250mA 0mA ±200mA 0mA ±600mA 0mA ±250mA 0mA ±200mA 0mA ±600mA 0mA ±250mA 0mA ±200mA 0mA ±600mA 0mA ±250mA 0mA ±200mA Output Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p No Load (2) Input Current 65mA 105mA 105mA 105mA 105mA 105mA 40mA 55mA 55mA 55mA 55mA 55mA 20mA 28mA 28mA 28mA 28mA 28mA 14mA 14mA 14mA 14mA 14mA 14mA Output Power 4.3W 6W 6W 6W 6W 6W 4.3W 6W 6W 6W 6W 6W 4.3W 6W 6W 6W 6W 6W 4.3W 6W 6W 6W 6W 6W No Load Input Current 105mA 105mA 105mA 55mA 55mA 55mA 28mA 28mA 28mA 14mA 14mA 14mA Output Power 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W Efficiency 77% 81% 83% 84% 84% 84% 78% 83% 84% 85% 85% 84% 78% 83% 84% 85% 86% 85% 78% 82% 84% 85% 86% 84% Maximum Capacitive Load 6600µF 3300μF 2000μF 1600μF 1400μF 680μF 6600µF 3300μF 2000μF 1600μF 1400μF 680μF 6600µF 3300μF 2000μF 1600μF 1400μF 680μF 6600µF 3300μF 2000μF 1600μF 1400μF 680μF DUAL OUTPUT MODELS Model Number DCPDL06-5D05 DCPDL06-5D12 DCPDL06-5D15 DCPDL06-12D05 DCPDL06-12D12 DCPDL06-12D15 DCPDL06-24D05 DCPDL06-24D12 DCPDL06-24D15 DCPDL06-48D05 DCPDL06-48D12 DCPDL06-48D15 07/10/2013 Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p Efficiency 81% 84% 84% 82% 83% 84% 82% 84% 84% 82% 84% 85% Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load ±2000μF ±900F ±660μF ±2000μF ±900F ±660μF ±2000μF ±900F ±660μF ±2000μF ±900F ±660μF Page 1 of 7 Rev C Wall Industries, Inc. DCPDL06 SERIES 6 Watt DC/DC Power Converters SPECIFICATIONS: DCPDL06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 4.5 9 18 36 5 12 24 48 Max Unit INPUT SPECIFICATIONS Input Voltage Range Input Surge Voltage (1 sec) Input Current Input Reflected Ripple Current (See Note 1) Input Filter 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load 9 18 36 75 15 36 50 100 See Table 30 Capacitor type VDC VDC mAp-p OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Full load an nominal Vin Low line to high line at full load Load Regulation No load to full load Cross Regulation (Dual Output Models) Output Power Output Current Minimum Load Maximum Capacitive Load Ripple & Noise Transient Response Recovery Time Power Up Start-Up Time Remote On/Off Temperature Coefficient Asymmetrical load 25% / 100% FL Single Output Models Dual Output Models -1.0 -0.2 -1.0 -1.0 -5 See Table +1.0 +0.2 +1.0 +1.0 +5 See Table See Table 0 Minimum input and constant resistive load 20MHz Bandwidth 25% load step change Nominal input and constant resistive load -0.02 % % % % % See Table 50 75 500 30 30 +0.02 mVp-p μs ms %/°C REMOTE ON/OFF DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF Positive Logic Negative Logic Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) 2 2 Remote Off Input Current Open or high impedance 3 4 mA 3 4 mA Open or high impedance 2.5 mA PROTECTION Short Circuit Protection Input Under Voltage Protection Continuous, automatic recovery yes GENERAL SPECIFICATIONS Efficiency Switching Frequency Input to Output Isolation Voltage (1 min) Input to Case Output to Case Isolation Resistance Isolation Capacitance 07/10/2013 Nominal input voltage and full load Full load to minimum load Standard models Suffix “M” models Suffix “H” models (only available with plastic case) Suffix “M” models Suffix “M” models 500VDC Standard models Suffix “M” models Suffix “H” models (only available with plastic case) See Table 100 1600 1600 3000 1000 1000 1 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] KHz VDC VDC VDC GΩ 50 50 50 pF Page 2 of 7 Rev C Wall Industries, Inc. DCPDL06 SERIES 6 Watt DC/DC Power Converters SPECIFICATIONS: DCPDL06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit +65 +70 +65 +125 95 MIL-STD-810F MIL-STD-810F 2,097,000 hours 770,500 hours 770,500 hours 998,700 hours °C °C °C °C % RH ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Standard models Suffix “M” models Suffix “H” models Without derating Storage Temperature Relative Humidity Thermal Shock Vibration -40 -40 -40 -55 5 BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C Standard models MIL-HDBK-217F, Ta=25°C, Full load Suffix “H” models (G/B controlled environment) Suffix “M” models MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Standard models Suffix “M” models Suffix “H” models Standard models Suffix “M” models Suffix “H” models Standard models Suffix “M” models Suffix “H” models 0.17oz (4.8g) 0.21oz (5.9g) 0.17oz (4.8g) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) Non-conductive black plastic Copper Non-conductive black plastic none Silicon (UL94-V0) Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 1) EN55022 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 2) Surge (See Note 2) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 IEC60950-1, UL60950-1, EN60950-1 Class A, Class B Air ±8KV Contact ±6KV 10 V/m ±2KV ±1KV 10 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. The DCPDL06 series can only meet EMI Class A or Class B and input reflected ripple current with external components added. Please contact factory for more information. 2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The following are the filter capacitors recommended: 5VDC input models: Nippon chemi-con KY series, 330μF/50V Other input models: Nippon chemi-con KY series, 220μF/100V 3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model number setup on page 7 for ordering details. 4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDL06-24S12H). 3000VDC I/O isolation is only available for plastic case models. CAUTION: This power module is not internally fused. An input line fuse must always be used. 07/10/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 7 Wall Industries, Inc. DCPDL06 SERIES 6 Watt DC/DC Power Converters Rev C REMOTE ON/OFF APPLICATION CIRCUITS Positive Logic The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF DC/DC CONVERTER DC/DC CONVERTER +INPUT 1kΩ +INPUT 1kΩ CTRL CTRL 3mA Current Source 3mA Current Source -INPUT -INPUT Vcc R2 TTL Signal 5K1 ON/OFF PIN R1 (KΩ) R2 (KΩ) 0 7.5 16 Vcc = 9~18 VDC 2.2 1K Vcc = 18~36 VDC 6.8 33 RIN Vcc = 36~75 VDC 15 68 CONTROL R1 Positive Logic Vcc = 4.5~9 VDC Negative Logic The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF DC/DC CONVERTER DC/DC CONVERTER +INPUT +INPUT 1kΩ 1kΩ CTRL 3mA Current Source CTRL 3mA Current Source -INPUT -INPUT Vcc R2 Negative Logic R1 (KΩ) R2 (KΩ) R3 (KΩ) Vcc = 4.5~9 VDC 0.36 5.1 7.5 Vcc = 9~18 VDC 2.7 5.1 16 1K Vcc = 18~36 VDC 7.5 5.1 33 RIN Vcc = 36~75 VDC 16 5.1 68 R3 TTL Signal 5K1 CONTROL R1 ON/OFF PIN 07/10/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 7 DCPDL06 SERIES 6 Watt DC/DC Power Converters Rev C Wall Industries, Inc. DERATING CURVES DCPDL06-48S05 Derating Curve DCPDL06-48S05M Derating Curve 100 100 Output Power (%) 120 Output Power (%) 120 80 60 40 80 60 40 20 20 0 -40 -20 0 20 0 65 40 85 100 60 120 -40 -20 0 Ambient Temperature (°C) 20 40 70 60 80 90 100 120 Ambient Temperature (°C) EFFICIENCY CURVES DCPDL06-48S05 Efficiency vs Input Voltage DCPDL06-48S05 Efficiency vs Output Current 90 85 80 75 70 65 60 55 50 45 40 35 30 90 Efficiency (%) Efficiency (%) 85 80 75 70 65 60 36 40 44 48 52 56 60 64 68 72 75 Vin=36V Vin=48V Vin=75V 10 20 30 40 50 Input Voltage (VDC) 60 70 80 90 100 % of Full Load RECOMMENDED EMI FILTER EN55022 Class A C4 L1 +Vin +INPUT C1 C2 Model C1 C2 C3 L1 DCPDL06-05xxx 22μF/10V 1210 MLCC 22μF/10V 1210 MLCC 150pF/3KV 1808 MLCC 2.2μH 0504 SMD Inductor PMT-059 DCPDL06-12xxx 22μF/25V 1812 MLCC N/A 680pF/3KV 1808 MLCC 8.2μH 0504 SMD Inductor PMT-077 DCPDL06-24xxx 10μF/50V 1210 MLCC N/A 1000pF/3KV 1808 MLCC 10μH 0504 SMD Inductor PMT-047 DCPDL06-48xxx 4.7μF/100V 1812 MLCC N/A 1000pF/3KV 1808 MLCC 33μH 0504 SMD Inductor PMT-089 +Vout DC/DC CONVERTER LOAD EN55022 Class B -INPUT -Vin -Vout Model C1 C2 C3 47μF/16V 47μF/16V 150pF/3KV DCPDL06-05xxx 1210 MLCC 1210 MLCC 1808 MLCC C3 07/10/2013 C4 L1 N/A 3.3μH 0504 SMD Inductor PMT-044 DCPDL06-12xxx 22μF/25V 22μF/25V 330pF/3KV 330pF/3KV 1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC 8.2μH 0504 SMD Inductor PMT-077 DCPDL06-24xxx 10μF/50V 10μF/50V 330pF/3KV 330pF/3KV 1210 MLCC 1210 MLCC 1808 MLCC 1808 MLCC 10μH 0504 SMD Inductor PMT-047 DCPDL06-48xxx 4.7μF/100V 4.7μF/100V 330pF/3KV 330pF/3KV 1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC 33μH 0504 SMD Inductor PMT-089 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 7 DCPDL06 SERIES 6 Watt DC/DC Power Converters Rev C Wall Industries, Inc. MECHANICAL DRAWINGS Plastic Case (Standard) Unit: inches (mm) 0.44 (11.2) 0.86 (21.8) 0.16 (4.1) 0.02 (0.5) FRONT VIEW PIN CONNECTIONS (Standard Models) PIN SINGLE DUAL 1 -INPUT -INPUT 2 +INPUT +INPUT 3 CTRL CTRL 5 NC NC 6 +OUTPUT +OUTPUT 7 -OUTPUT COMMON 8 NC -OUTPUT 1 2 3 5 0.100 (2.54) 6 7 PIN CONNECTIONS (Suffix “H” Models) PIN SINGLE DUAL 1 -INPUT -INPUT 2 +INPUT +INPUT 3 CTRL CTRL 5 NO PIN NO PIN 6 +OUTPUT +OUTPUT 7 -OUTPUT COMMON 8 NC -OUTPUT 8 0.01 (0.25) Rectangular Pin BOTTOM VIEW NOTES 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4. All dimensions are for reference only 0.13 (3.3) 0.36 (9.1) 0.700 (17.78) 0.02 (0.5) 0.08 (2.0) Metal Case (Suffix “M”) 0.02 (0.6) 0.14 (3.5) 0.09 (2.5) 0.04 (1.0) 0.14 (3.5) 0.02 (0.6) FRONT VIEW 0.16 (4.1) 0.44 (11.2) Unit: inches (mm) 1 2 3 5 0.100 (2.54) 0.08 (2.0) 6 7 0.02 (0.6) PIN NO. 9, 12 8 0.700 (17.78) 12 0.13 (3.3) 0.36 (9.1) 0.38 (9.55) 10 BOTTOM VIEW 0.01 (0.25) Rectangular Pin 0.42 (10.6) 11 PIN CONNECTIONS SINGLE DUAL -INPUT -INPUT +INPUT +INPUT CTRL CTRL NC NC +OUTPUT +OUTPUT -OUTPUT COMMON NC -OUTPUT CASE CASE STAND OFF STAND OFF STAND OFF STAND OFF CASE CASE PIN NO. 10, 11 0.86 (21.8) 9 0.09 (2.5) PIN 1 2 3 5 6 7 8 9 10 11 12 NOTES 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4. All dimensions are for reference only 0.02 (0.5) 07/10/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 7 DCPDL06 SERIES 6 Watt DC/DC Power Converters Rev C Wall Industries, Inc. MODEL NUMBER SETUP DCPDL 06 Series Name - 48 S 12 M Output Power Input Voltage Output Quantity Output Voltage Assembly Options 6: 6 Watts 5: 4.5-9 VDC S: Single Output 33: 3.3 VDC None: Plastic Case w/ 1600VDC isolation 12: 9-18 VDC 05: 5 VDC H: Plastic Case w/ 3000VDC Isolation 24: 18-36 VDC 09: 9 VDC M: Metal Case w/ 1600VDC isolation 48: 36-75 VDC 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO90012008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 07/10/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 7