Omron G6J-2FS Ultra-compact and slim dpdt relay Datasheet

Surface-mounting Relay
G6J-Y
Ultra-compact and Slim DPDT Relay
• Dimensions of 9H x 5.7W x 10.6L mm provide a mounting
area reduction of approx. 56% when compared with the
OMRON G6S.
• Dielectric strength of 1,500 VAC and an impulse withstand
voltage of 2,500 V for 2 x 10 μs
(conforms to Telcordia specifications (formerly Bellcore)).
• Conforms to FCC Part 68 requirments (1,500 V,10 x 160 μs).
• Single-winding latching models to save energy.
• UL recognized / CSA certified.
• RoHS Compliant.
Ordering Information
Item
Model
Terminal
Contact form
Non-latching
Single coil latching
PCB through-hole
DPDT
G6J-2P-Y
G6JU-2P-Y
SMT Gull-wing
G6J-2FL-Y
G6JU-2FL-Y
SMT Shortened leads
G6J-2FS-Y
G6JU-2FS-Y
.
Note 1: When ordering, add the rated coil voltage to the model number.
Example: G6J-2P-Y DC12
Rated coil voltage
Note 2: When ordering tape packing, add “-TR” to the model number.
Example: G6J-2P-Y-TR DC12
Rated coil voltage
“-TR” is not part of the relay model number. Therefore it is not marked on the relay case.
Model Number Legend:
G6J
1
-Y 2 3
DC
4
5
1. Relay Function
None: Non-latching, standard
U:
Single-winding latching
4. Packaging
None: Tube packaging
TR:
Tape and reel packaging
2. Contact Form
2:
DPDT
9. Rated Coil Voltage
3, 4.5, 5, 12, 24
3. Terminal Shape
P: PCB through-hole terminals
FL: SMT Gull-wing
FS: SMT shortened leads
Application Examples
Communications equipment, measurement devices, computer peripheral devices, office automation equipment, and audio-visual products.
Surface-mounting Relay
G6J-Y
43
Specifications
■ Contact Data
Rated load
0.3 A @ 125 VAC
1 A @ 30 VDC
Contact material
Ag (Au Clad)
Max. carry current
1A
Max. operating voltage
125 VAC, 110 VDC
Max. operating current
1A
Max. switching capacity
37.5 VA, 30 W
Min. permissible load (see note)
10m VDC, 10μA
Note: This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 5% of the load impedance.
This value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. Always doublecheck relay suitability under actual load conditions.
■ Coil Data
G6J-Y Standard, Non-latching (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y)
Rated voltage
(VDC)
Rated current
(mA)
Coil resistance Pick-up voltage
(Ω)
Drop-out
voltage
Max. voltage
Power
consumption (mW)
% of rated voltage
3
48.0
62.5
75% max.
4.5
32.6
137.9
5
28.9
173.1
12
12.3
976.8
24
9.2
2,600.5
10% min.
150% max.
140
230
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
G6JU-Y Single coil, Latching (G6JU-2P-Y, G6JU-2FL-Y, G6JU-2FS-Y)
Rated voltage
(VDC)
Rated current
(mA)
Coil resistance
(Ω)
3
33.7
89.0
4.5
22.0
204.3
5
20.4
245.5
12
9.0
1,329.2
Set voltage
Reset voltage
Max. voltage
% of rated voltage
75% max.
75% max.
150% max.
Power
consumption (mW)
100
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
44
Surface-mounting Relay
G6J-Y
■ Characteristics
Item
Standard non-latching relays
Single coil latching relays
G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y
G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y
Contact resistance (See note 1)
100 mΩ max.
Operating (set) time (See note 2)
3 ms max. (approx. 1.6 ms)
Release (reset) time (See note 2)
3 ms max. (approx. 1.0 ms)
3 ms max. (approx. 0.9 ms)
Minimum set/reset pulse width
---
10 ms min. (at 100% rated coil voltage)
Insulation resistance (See note 3)
1,000 MΩ min. (at 500 VDC)
Dielectric strength
1,500 VAC, 50/60 Hz for 1 min. between coil and contacts
1,000 VAC, 50/60 Hz for 1 min. between contacts of different polarity
750 VAC, 50/60 Hz for 1 min. between contacts of the same polarity
Surge withstand voltage
2,500 VAC, (2 x 10 μs) between coil and contacts
1,500 VAC, (10 x 160 μs) between contacts of the same and different polarity
Vibration
Shock
Service life
Mechanical durability
10 to 55 Hz, 5-mm double amplitude
Malfunction durability
10 to 55 Hz, 3.3-mm double amplitude
Mechanical durability
1,000 m/s2 (approx. 100G)
Malfunction durability
750 m/s2 (approx. 75G)
Mechanical
50,000,000 operations min. (at 36,000 operations/hour)
Electrical
100,000 operations min. (with a rated load at 1,800 operations/hour)
Ambient temperature
−40 to 85°C with no icing or condensation
Humidity
5% to 85% RH
Weight
Approx. 1.0 g
Note: 1.
2.
3.
4.
The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.
Values in parentheses are typical values unless otherwise stated.
The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those for checking the dielectric strength.
The above values are initial values.
Surface-mounting Relay
G6J-Y
45
Switching current (A)
10
7
5
3
Ambient Temperature vs.
Maximum Voltage
Ambient Temperature
vs. Switching Current
Switching current (A)
Maximum Switching Capacity
Maximum voltage (%)
Characteristic Data
250
200
1.2
1
0.8
150
AC resistive load
1
0.6
0.7
100
DC resistive load
0.5
0.4
0.3
1
3
5
10
30 50
100
0
−40
300 500 1,000
0.2
−20
0
20
40
Switching voltage (V)
Change rate on the basis of rated voltage (%)
Switching operations (x104 operations)
1,000
500
300
30 VDC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
30
10
125 VAC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
5
3
1
0
0.2
0.4
0.6
1
40
60
Number of Relays: 10
Test conditions: 1-A resistive load at
30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/hour
max.
min.
Operate voltage
1,000
max.
avg.
min.
80
Energized
600 Not
energized
400
X
1,000
50
200
40
max.
avg.
min.
30
20
Operating voltage
Release voltage
−40
−20
0
20
40
60
Sample: G6J-2P-Y
Number of Relays: 10
Test conditions: 1-A resistive load
500 at 30 VDC with an operation rate
of 50% Switching frequency:
1,800 operations/hour
NO contact
NC contact
300
1,000
X'
600
Shock directions
X
X'
Y
Z
800
1,000
Unit: m/s2
Sample: G6J-2P-Y
Number of Relays: 10
Y'
Z'
Y'
Conditions: Shock is applied in ±X, ±Y, and ±Z directions
three times each with and without energizing the Relays
to check the number of contact malfunctions.
Contact Reliability Test
(See note.)
Electrical Life Expectancy
(Contact resistance) (See note.)
1,000
400
1,000
Z'
80 100
100
min.
Release voltage
1,000
Sample: G6J-2P-Y
Number of Relays: 10
Test conditions: 10 μA resistive load
500 at 10 m VDC with an operation rate
of 50% Switching frequency: 7,200
operations/hour
NO contact
NC contact
300
100
1
10
Operating frequency
Note:
1.
2.
100
(x103
1,000
max.
max.
min.
min.
50
30
20
Z
1,000
200
60
max.
0.1
100
800
70
40
0
0.001 0.01
80
Ambient temperature (°C)
Y
Ambient temperature (°C)
Contact resistance (mΩ)
On the basis of rated voltage (%)
100 Sample: G6J-2P-Y
46
20
Maximum estimated value
90
0
−60
1.2
Electrical Life Expectancy (with
Must Operate and Must Release
Voltage) (See note.)
60
0
100
Switching current (A)
80
−20
“Maximum voltage” is the maximum voltage that can
be applied to the Relay coil.
10
0.8
0
−40
100
Ambient Temperature vs. Must
Shock Malfunction
Operate or Must Release Voltage
Electrical Life Expectancy
50
80
Ambient temperature (°C)
Note:
100
60
Contact resistance (mΩ)
0.1
50
Contact resistance
10
0.001 0.01
0.1
1
10
100
3
1,000
Operating frequency (x10 operations)
operations)
max.
max.
50
30
min.
min.
Contact resistance
10
0.001 0.01
0.1
1
10
100
1,000
Operating frequency (x105 operations)
The tests were conducted at an ambient temperature of 23°C.
The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according
to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use
Surface-mounting Relay
G6J-Y
Energized
+30
+20
Mutual Magnetic Interference
Installed in flush
configuration
+10
Sample
0
−10
−20
Average
value
−30
Initial
stage
Not energized
Installed in flush
configuration
+10
Sample
0
−10
−20
Average
value
−30
Initial
stage
Change rate on the
basis of initial value (%)
Sample
Change rate on the
basis of initial value (%)
Not energized
+30
+20
Change rate on the
basis of initial value (%)
Sample
Initial
stage
+30
+20
Change rate on the
basis of initial value (%)
Mutual Magnetic Interference
+30
+20
Energized
Installed in flush
configuration
+10
0
−10
−20
Average
value
−30
Initial
stage
Installed in flush
configuration
+10
0
−10
−20
Average
value
−30
Set voltage
Reset voltage
Set voltage
Reset voltage
External Magnetic Interference
+20
+10
0
−10
−20
Sample: G6J-2P-Y
Number of Relays: 5
−30
−1,200
−800
−400
+30
S
400
N
+20
+10
0
−10
Sample: G6J-2P-Y
Number of Relays: 5
−30
−1,200
800 1,200
+30
S
N
+20
+10
0
−10
−20
−20
Must Operate voltage
Must Release voltage
0
Average value
Average value
N
Change rate on the basis of initial value (%)
S
Change rate on the basis of initial value (%)
Change rate on the basis of initial value (%)
Average value
+30
−800
−400
External magnetic field (A/m)
Sample: G6J-2P-Y
Number of Relays: 5
Must Operate voltage
Must Release voltage
0
400
−30
−1,200
800 1,200
−800
Must Operate voltage
Must Release voltage
−400
0
400
800 1,200
External magnetic field (A/m)
External magnetic field (A/m)
High-frequency Characteristics High-frequency Characteristics High-frequency Characteristics
(Return Loss, V.SWR)
(Insertion Loss)
(Isolation)
0
0.5
20
30
2 poles
1 pole
3.5
10
3
20
2.5
2-pole return loss
1
40
0
V.SWR
Return loss (dB)
10
Average value
Average value
Insertion Loss (dB)
Isolation (dB)
Average value
0
30
2 poles
2
1-pole return loss
1 pole
50
40
1.5
1.5
60
50
70
1
2-pole V.SWR
2
80
1-pole V.SWR
60
0.5
90
100
1
70
2.5
10
100
1,000
Frequency (MHz)
1
10
100
1,000
0
1
10
Frequency (MHz)
100
1,000
Frequency (MHz)
Note: 1. The tests were conducted at an ambient temperature of 23°C.
2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics,
including endurance, in the actual machine before use.
Surface-mounting Relay
G6J-Y
47
35
Sample: G6J-2P-Y
Number of Relays: 30
Must Operate time
Must Release time
30
40
40
30
30
25
25
25
20
20
20
15
15
15
10
10
10
5
5
5
0
0.5
1
1.5
2
2.5
3
Must Operate bounce time
Must Operate bounce time
Must Release bounce time
Must Release bounce time
35
35
0
0
0.5
0.5
Time (ms)
Note:
48
The tests were conducted at an ambient temperature of 23°C.
Surface-mounting Relay
G6J-Y
1
1
1.5
1.5
Sample: G6J-2P-Y
Sample: G6J-2P-Y
Number of Relays: 30
Number of Relays: 30
2
2.5
3
2
2.5
3
Time (ms)
Time (ms)
Vibration Resistance
5.0
Change rate on the basis of rated value (%)
40
Number
Numberofofcontacts
contacts
Number of contacts
Must Operate and Must Release Must Operate and Must Release
Bounce Time Distribution
Time Distribution (See note.)
(See note.)
4.0
3.0
2.0
1.0
Must Operate voltage
0.0
−1.0
Must Release voltage
−2.0
−3.0
−4.0
−5.0
Initial
After
Dimensions
Note: All units are in millimeters unless otherwise stated.
A tolerance of ±0.3 (±0.01) applies to every dimension in the following drawings unless otherwise stated.
G6J-2P-Y
G6JU-2P-Y
Terminal Arrangement
Internal Connections
(Bottom View)
Mounting Dimensions
(Bottom View)*
10.6
5.7
G6J-2P-Y
7.6
5.4
3.2
9
Eight, 0.85-dia.
holes
Orientation mark
1
2
3
4
7
6
5
+
3.5
3.2
0.3
−
1.5
0.15
0.4
3.2
5.4
7.6
3.2
(1.5)
8
(1.25)
*Tolerance ±0.1 mm
G6JU-2P-Y
Orientation mark
1
2
3
4
7
6
5
+ −
S R
− +
8
G6J-2FS-Y
G6JU-2FS-Y
Terminal Arrangement/
Internal Connections
(Top View)
Mounting Dimensions
(Top View)*
10.6
7.6
5.4
3.2
5.7
G6J-2FS-Y
Orientation mark
2.35
8
10.0 max.
7
6
5
2
3
4
−
4.35
+
1.5
0.4
3.2
5.4
7.6
3.2
5.7
0.8
(1.5)
1
G6JU-2FS-Y
*Tolerance ±0.1 mm
Orientation mark
8
7
6
5
2
3
4
− +
S R
+ −
1
G6J-2FL-Y
G6JU-2FL-Y
Terminal Arrangement/
Internal Connections
(Top View)
Mounting Dimensions
(Top View)*
10.6
7.6
5.4
3.2
5.7
G6J-2FL-Y
Orientation mark
3.2
8
7
6
5
2
3
4
−
10.0 max.
5.2
1.5
0.4
3.2
5.4
7.6
+
1
3.2
7.4
0.8
(1.5)
*Tolerance ±0.1 mm
G6JU-2FL-Y
Orientation mark
8
7
6
5
2
3
4
− +
S R
+ −
1
Surface-mounting Relay
G6J-Y
49
Stick Packing and Tape Packing
1. Stick Packing
Carrier Tape Dimensions
Relays in stick packing are arranged so that the orientation mark of
each Relay is on the left side.
G6J-2FS-Y, G6JU-2FS-Y
Always confirm that the Relays are in the correct orientation when
mounting the Relays to the PCBs.
16±0.1
4±0.1
2±0.1
10.2±0.1
B
A
1.5 +0.1
dia.
0
Stopper (green)
5° max.
B-B Cross Section
B
Stick length: 555 mm (stopper not included)
0.4±0.05
11.5±0.1
24±0.2
11.1±0.1 6.3±0.1
Orientation of Relays
Stopper (gray)
1.75±0.1
A
6.2±0.1
8.3±0.1
No. of Relays per stick: 50
5° max.
5° max.
2. Tape Packing (Surface-mounting Terminal
Relays)
When ordering Relays in tape packing, add the prefix “-TR” to the
model number, otherwise the Relays in stick packing will be provided.
A-A Cross Section
G6J-2FL-Y, G6JU-2FL-Y
10.2±0.1
2±0.1
Tape type:
TB2412R (EIAJ (Electronic Industrial Association
of Japan))
Reel type:
R24D (EIAJ (Electronic Industrial Association of
Japan))
Relays per reel:
400
16±0.1
4±0.1
A
B
1.5 +0.1
dia.
0
A
Pulling Direction
Orientation mark
5° max.
7.9±0.1
10±0.1
5° max.
Top tape (cover tape)
Pulling
direction
Carrier tape
Embossed tape
Reel Dimensions
25.5±0.5
29.5±1
13±0.2 dia.
2±0.5
21±0.5 dia.
A
330
80
R1
Enlarged View of Section A
50
Surface-mounting Relay
G6J-Y
0.4±0.05
11.5±0.1
24±0.2
11.1±0.1 6.3±0.1
B
Direction of Relay Insertion
1.75±0.1
A-A Cross Section
5° max.
B-B Cross Section
Recommended Soldering Method
Temperature (°C)
IRS Method (for Surface-mounting Terminal Relays)
250 max.
Top of cover (Peak): 255°C max.
Soldering
• The thickness of cream solder to be applied should be between
150 and 200 μm on OMRON's recommended PCB pattern.
• In order to perform correct soldering, it is recommended that the
correct soldering conditions be maintained as shown below on the
left-hand side.
Correct Soldering
230
180
PCB
150
Incorrect Soldering
Relay
Insufficient
amount of
solder
Terminal
Solder
Land
Excessive
amount of
solder
Preheating
Visually check that the Relay is properly soldered.
Surface of the
relay terminal
120 max.
30 max.
Time (s)
Note: Temperatures are given for the surface of the terminal.
■ Approved Standards
UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C
Contact form
DPDT
Coil rating
Contact rating
G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC 1 A at 30 VDC (Resistive)
G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC 0.5 A at 60 VDC (Resistive)
0.3 A at 125 VAC (General purpose)
Number of test operations
6000
Surface-mounting Relay
G6J-Y
51
Precautions
Correct Use
Maximum Voltage
Long Term Current Carrying
Under a long-term current carrying without switching, the insulation
resistance of the coil goes down gradually due to the heat generated
by the coil itself. Furthermore, the contact resistance of the Relay will
gradually become unstable due to the generation of film on the contact surfaces. A Latching Relay can be used to prevent these problems. When using a non-latching relay, the design of the fail-safe
circuit provides protection against contact failure and open coils.
Handling of Surface-mounting Relays
Use the Relay as soon as possible after opening the moisture-proof
package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may
occur after the solder mounting process. To store the Relay after
opening the moisture-proof package, place it into the original package and seal the package with adhesive tape.
When washing the product after soldering the Relay to a PCB, use a
water-based solvent or alcohol-based solvent, and keep the solvent
temperature at less than 40°C. Do not put the relay in a cold cleaning
bath immediately after soldering.
Soldering
• must not cause thermal changes or deterioration of the insulating
material.
• must not cause damage to other control devices.
• must not cause any harmful effect on people.
• must not cause fire.
Therefore, be sure not to exceed the maximum voltage specified in
the catalog.
As a rule, the rated voltage must be applied to the coil. A voltage
exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be
noted that continuous voltage application to the coil will cause a coil
temperature increase which could deteriorate the coil insulation,
shorten the relay’s electrical life, or affect various characteristics of
the relay.
Coating
Relays mounted on PCBs may be coated or washed. Do not apply
coatings or detergents containing silicone.
Solder: JIS Z3282, H63A
Soldering temperature: Approx. 250°C (At 260°C if the DWS method
is used.)
Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and
approx. 3 s for the second time if the DWS method is used.)
Be sure to adjust the level of the molten solder so that the solder will
not overflow onto the PCB.
Claw Securing Force During Automatic Insertion
During automatic insertion of Relays, make sure to set the securing
force of the claws to the following values so that the Relay characteristics will be maintained.
C
B
A
Direction A: 4.90 N max.
Direction B: 9.80 N max.
Direction C: 9.80 N max.
Secure the claws to the area indicated by shading.
Do not attach them to the center area or to only part of the Relay.
Environmental Conditions During Operation, Storage,
and Transportation
Protect the Relays from direct sunlight and keep the Relays under
normal temperature, humidity, and pressure.
Mounting Latching Relays
The Latching Relays are reset before shipping. If excessive vibration
or shock is imposed, however, the Latching Relays may be set accidentally. Be sure to apply a reset signal before use. Make sure that
the vibration or shock that is generated by other devices on the same
panel does not exceed the rated value of the Latching Relays.
52
The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may
result in burning or short-circuiting.) The maximum voltage also
involves important restrictions. Maximum voltage:
Surface-mounting Relay
G6J-Y
Other Handling
Dropping the relay may impose excess shock that exceeds the specifications. Do not use any relay that has been dropped.
MEMO
Surface-mounting Relay
G6J-Y
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
Global - http://www.omron.com
USA - http://www.components.omron.com
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
Cat. No. X301-E-1b
09/11
Surface-mounting Relay
Specifications subject to change without notice
G6J-Y
Printed in USA