7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151173 -1 DESCRIPTION C 2151173 -2 2151173 -5 NON-CRIMP HEIGHT ADJUST 2151173 -7 C FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - 8- 2151173 -5 8- 2151173 -4 1338685-1 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) (QUANTITY 2) - - - - - - - - - - - - - - 6 2063440-1 - - - - - - - - - - - - TYPE - F O 3.05 mm [.120] 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: WIRE STRIP LENGTH 5.30-5.90 mm [.209-.232 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18051 - INSULATION DIAMETER RANGE 3.70 MAX [ n .146 IN MAX] - - - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION 2-968947-1 3-968947-1 TE TERMINAL 1-968947-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 2-968947-2 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 828947-1 TE TERMINAL 1-968859-1 C1__DWG_PN_4_0 1-968859-4 C1__DWG_PN_3_1 828985-1 114-18148-1 2.70-3.70 [.106 - 146 IN] - - - - - - 13 - - TERMINALS APPLIED TE SEAL C1__DWG_PN_3_0 INSULATION DIAMETER RANGE n 5.30-5.90 mm [.209-.232 IN] 13 - TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: TERMINALS APPLIED TE TERMINAL 1-968947-1 TE TERMINAL TERMINAL DATA: C1__DWG_PN_3_2 TE TERMINAL C2__DWG_PN_1_0 1-968859-3 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE SEAL TE SEAL C2__DWG_PN_3_0 828947-1 C2__DWG_PN_4_0 6 C2__DWG_PN_3_1 828985-1 C2__DWG_PN_3_2 - C1__DWG_PN_1_3 14 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.15+/-0.05 [.085+/-.002] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 11.4 W1__FA_SETTING_1 4.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 2.15+/-0.05 [.085+/-.002] CRIMP HEIGHT REFERENCE SETTING 11.4 W2__DWG_CRIMP_HT_1 6 W2__FA_SETTING_1 - - - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151173 2151173 2151173 2151173 -4 -4 -5 -6 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 7 8 9 10 11 - A 12 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 13 INSULATION RANGE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS n 3.4-3.7 [ n .134-.146 IN.] 14 - & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 P LTR DESCRIPTION DATE ECR-15-018341 DWN APVD XZ 18DEC2015 UG 2063440-1 - APPLICATOR DATA 66 C1 - - 5-18022-5 - 2119950-1 - 8- 2151173 -4 - 2119949-1 PNEUMATIC FEED 8- 2151173 -5 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR 4 1338685-1 2119949-1 SERVO LATCH PLATE SERVO LATCH PLATE 12 C A MECHANICAL FEED FINE CRIMP HEIGHT ADJUST 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 2151173 -6 7- 2151173 -7 SERVO LATCH PLATE PNEUMATIC REVISIONS PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST C CONVERT TO 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 -77 -7 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 260 252 250 249 248 247 246 1 1 1 - 1 1 1 1 ITEM NO - 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 2 1 3 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-5 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-3 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 455888-2 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333208-6 2119781-6 238011-4 3-2119784-4 455888-6 456409-3 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 1 1 REF REF 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .120 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM DWN 01AUG2011 CHK 01AUG2011 APVD 01AUG2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-5 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-3 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 455888-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333208-6 1 2119781-6 1 238011-4 1 3-2119784-4 1 455888-6 1 456409-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 120 119 117 82 71 70 69 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119758 Ocean Side Feed Applicator - DRAWING NO 2151173 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 59 38 56 39 5 247 246 260 PNEUMATIC 250 7 252 2 7 249 63 A 44 245 35 8 242 82 1 1 120 70 137 2 SHEAR DEPRESSOR DETAIL 2 6 2.2 69 2 2 3 1 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 6 164 175 15.9 24 SERVO FEEDER NOT INCLUDED 117 REF 10 50 2 67 11 57 A 14 50 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 CAM POSITIONS 13 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 30 REF 29 REF 241 30mm STROKE 1 11 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 33 REF 245 REF 51 A 47 REF 52 135 0.5 C 2 2 176 198 30mm STROKE 57 REF 2.7 REF 2 177 56 B 2 34 REF 172 4 REF 2 8 136 133 - D 163 59 240 - 243 166 SERVO LATCH PLATE APVD 244 238 C DWN - 40 239 DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2011 CHK 01AUG2011 APVD 01AUG2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151173 SCALE 1:2 RESTRICTED TO SHEET 1 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151173 -1 DESCRIPTION C 2- 2151173 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151173 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2151173 -4 5-18022-5 1338685-1 - - 8- 2151173 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2151173 -4 - 2161326-1 MECHANICAL FEED 8- 2151173 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - 6 - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-10389 - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: WIRE STRIP LENGTH 5.30-5.90 mm [.209-.232 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18051 - INSULATION DIAMETER RANGE 3.70 MAX [ n .146 IN MAX] - - - - WIRE STRIP LENGTH 12 TE TERMINAL 1-968947-1 2-968947-1 3-968947-1 1-968947-2 2-968947-2 C1__DWG_PN_1_2 114-18148-1 - - INSULATION DIAMETER RANGE - 12 2.70-3.70 [.106 - 146 IN] - - - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_1 n 5.30-5.90 mm [.209-.232 IN] TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: TERMINALS APPLIED C1__DWG_PN_1_0 - TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 828947-1 828985-1 TE SEAL TE TERMINAL C1__DWG_PN_4_0 1-968859-1 C1__DWG_PN_3_1 1-968859-4 C1__DWG_PN_3_2 TE TERMINAL C2__DWG_PN_1_0 1-968859-3 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_1_2 TE SEAL C2__DWG_PN_3_0 828947-1 TE SEAL - C2__DWG_PN_4_0 - C2__DWG_PN_3_1 828985-1 - C2__DWG_PN_3_2 - C1__DWG_PN_1_3 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.15+/-0.05 [.085+/-.002] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 11.4 W1__FA_SETTING_1 4.00mm2 2.15+/-0.05 [.085+/-.002] 6 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_CRIMP_HT_1 11.4 13 W2__FA_SETTING_1 - - 6 - 1 B 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 & 152. 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 INSULATION RANGE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS n 3.4-3.7 [ n .134-.146 IN.] 13 2151173 -4 2151173 -4 2151173 -5 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F O 3.05 mm [.120] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151173 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151173 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 1 - 1 1 1 -77 -7 1 1 -6 1 1 1 -5 1 1 1 1 1 -2 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 -1 PART NO 1 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 251 250 249 246 244 ITEM NO 1 - - 1 - 1 1 1 1 - 1 1 1 1 1 1 REF 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-5 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-3 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 455888-2 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333208-6 2119781-6 238011-4 3-2119784-4 455888-6 456409-3 1 - 1 1 REF REF REF REF - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 - 1 3 1 1 1 1 3 - 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 - 1 1 1 2 - 1 1 - 1 - 1 1 1 1 REF REF 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -7 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2011 CHK 01AUG2011 APVD 01AUG2011 Y.YIN G.BAILEY S.XI WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .120 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-5 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-3 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 455888-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333208-6 1 2119781-6 1 238011-4 1 3-2119784-4 1 455888-6 1 456409-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 120 119 117 82 71 70 69 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 1 2079764 Ocean Side Feed Applicator - DRAWING NO 2151173 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 REF 5 2 D 2 2.7 REF 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 2.2 63 238 163 59 34 82 1 1 120 70 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 133 4 135 2 REF TERMINAL SUPPORT LOCATION 69 2 3 C 1 4 28 174 5 41 52 240 0.5 REF 8 136 140 REF 175 51 198 164 6 66 50 SERVO FEEDER NOT INCLUDED 0.5 13 213 A 50 19 10 30 15.9 67 33 24 57 2 11 A B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 B 21 117 REF 29 9 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 30mm STROKE 13 1 11 REF REF 29 30mm STROKE 30mm STROKE 142 30 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2011 CHK 01AUG2011 APVD 01AUG2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151173 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1