7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A 2150315 -7 A FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 TERMINAL - 25985 Rev 2 - TE TERMINAL 1572845-1 1572845-2 1572845-3 1572845-4 1572845-5 1572845-6 WIRE SIZE 1.00+1.50 2.50 2X1.00 0.50+1.50 2.00 0.50+1.00 1.50 B 1 2 TERMINAL 25914.201.011 25914.201.004 C1__DWG_PN_1_2 25914.123.211 C1__DWG_PN_1_3 25914.123.204 25985.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25985.201.004 C1__DWG_PN_1_6 - TERMINAL APPLICATION SPECIFICATION - - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 - C1__DWG_PN_2_0 TE TERMINAL 1572845-7 1572845-8 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572845-9 C1__DWG_PN_2_3 C1__DWG_PN_3_3 1-1572845-0 1-1572845-1 1-1572845-2 1.95+/-0.05 [.077+/-.002] 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.65+/-0.05 [.065+/-.002] 1.65+/-0.05 [.065+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 G&H TERMINAL 25985.123.211 25985.123.204 C1__DWG_PN_4_3 C1__DWG_PN_4_5 - - 2119653-1 - - - - - - - 2168400-7 2168400-7 - (QUANTITY 2) - - (QUANTITY 2) - - 2063440-1 - - - - - - - - NONE INSULATION DIAMETER RANGE 2.20-3.00 mm [.087-.118 IN] 6 W1__FA_SETTING_2 W1__FA_SETTING_3 8.3 1-16 W1__FA_SETTING_6 9.8 W1__DWG_CRIMP_HT_7 2X18 W1__FA_SETTING_5 9.8 2X16 1-14 W1__FA_SETTING_4 8.3 W1__DWG_CRIMP_HT_6 WIRE SIZE W1__FA_SETTING_1 8.3 W1__DWG_CRIMP_HT_5 G&H C1__DWG_PN_1_0 TERMINAL 25914.201.011 C1__DWG_PN_1_1 25914.201.004 25914.123.211 C1__DWG_PN_1_2 C1__DWG_PN_1_3 25914.123.204 25985.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25985.201.004 C1__DWG_PN_1_6 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL C1__DWG_PN_3_0 1572845-7 C1__DWG_PN_3_1 1572845-8 1572845-9 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1-1572845-0 1-1572845-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1-1572845-2 C1__DWG_PN_3_6 G&H TERMINAL 25985.123.211 25985.123.204 25985.123.242 25985.201.042 25914.123.242 25914.201.042 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 6 C1__DWG_PN_4_6 1-18 W1__FA_SETTING_7 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 1.90+/-0.05 [.075+/-.002] 6.8 W2__DWG_CRIMP_HT_1 1.75+/-0.05 [.069+/-.002] 8.7 W2__DWG_CRIMP_HT_2 1.75+/-0.05 [.069+/-.002] W2__FA_SETTING_3 10.6 W2__DWG_CRIMP_HT_4 1.48+/-0.05 [.058+/-.002] W2__FA_SETTING_2 8.7 W2__DWG_CRIMP_HT_3 1.55+/-0.05 [.061+/-.002] W2__FA_SETTING_1 W2__FA_SETTING_4 11.2 W2__DWG_CRIMP_HT_5 W2__FA_SETTING_5 6 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150315 2150315 2150315 2150315 -4 -4 -5 -6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 6 9 7.8 W1__DWG_CRIMP_HT_4 1572845-6 C1__DWG_PN_4_6 6.4 W1__DWG_CRIMP_HT_3 1572845-4 1572845-5 C1__DWG_PN_4_4 25914.201.042 W1__DWG_CRIMP_HT_2 1572845-2 1572845-3 C1__DWG_PN_4_2 25985.201.042 25914.123.242 W1__DWG_CRIMP_HT_1 1572845-1 C1__DWG_PN_4_1 25985.123.242 CRIMP HEIGHT REFERENCE SETTING TE TERMINAL C1__DWG_PN_4_0 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 n 5.50-6.00 mm [.217-.236 IN] 2.20-3.00 mm [.087-.118 IN] APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 62. & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 REVISIONS DIST A 66 P LTR 2063440-1 TE CRIMP SPECIFICATION RECEPTACLE 6,3x0,8 WIRE STRIP LENGTH INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2119653-1 - TERMINALS APPLIED G&H C1__DWG_PN_1_1 - - - G&H TERMINAL TERMINAL NAME: TERMINALS APPLIED C1__DWG_PN_1_0 - - - - 2119641-1 2119641-1 - - - - TERMINAL DATA: LEAR CRIMP SPECIFICATION n 5.50-6.00 mm [.217-.236 IN] TERMINAL APPLICATION SPECIFICATION CRIMP TOOLING KIT - - - - 5-18022-5 2119792-2 - - 8- 2150315 -4 2063961-1 2119950-1 - NONE LOC 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 - -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 PART NO APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST DESCRIPTION 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 1 1 -77 -7 -6 -5 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION TE A1 ECR-15-014841 09OCT2015 XZ UG A2 ECR-15-015949 30OCT2015 JH TE 15FEB2013 CHK 20FEB2013 APVD 20FEB2013 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 64 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN T.L.ELBIN APVD RW PART NO K.J.STAKEM DWN 13MAR2013 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-4 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-3 2-22281-3 1752373-4 1901259-6 1-2079383-1 1752360-1 240833-4 690482-3 1803060-3 1-2217206-3 3-240641-5 238009-1 4-2119582-8 455888-8 3-456408-0 R.O.WILSON DATE RELEASED A TYPE WIRE STRIP LENGTH C A RECEPTACLE 6,3x0,8 TERMINAL NAME: SET UP GAUGE 2119599-2 F F 4.01 mm [.158] G&H SERVO LATCH PLATE 12 8- 2150315 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150315 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150315 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED 4 2119792-2 2119951-1 SMART APPLICATOR PNEUMATIC 4 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 2.79 mm [.110] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE A 7- 2150315 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150315 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2150315 -5 WIRE INSUL DESCRIPTION A 2150315 -2 CRIMP 4 20 REVISION 2150315 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150315 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 REF 50 246 252 245 35 44 15.9 REF 243 HOLDDOWN SET-UP 6 2 2 2 56 2 A 1 7 2 242 5 8 58 177 63 PNEUMATIC 82 1 C 1 C 2 3 239 59 244 166 D 238 1 2 2 4 41 2 250 176 249 70 175 2 A 54 174 137 55 52 163 65 6 172 10 50 2 A 164 20 64 51 57 33 23 67 213 B SERVO LATCH PLATE 18 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2013 CHK 20FEB2013 APVD 20FEB2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150315 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER A FINE CRIMP HEIGHT ADJUST 2- 2150315 -7 A FINE CRIMP HEIGHT ADJUST NONE n 5.50-6.00 mm [.217-.236 IN] 25985 Rev 2 - 1572845-1 1572845-2 1572845-3 1572845-4 1572845-5 1572845-6 WIRE SIZE 1.00+1.50 2.50 2X1.00 0.50+1.50 2.00 0.50+1.00 1.50 B TERMINAL 25914.201.011 25914.201.004 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25914.123.211 C1__DWG_PN_1_3 25914.123.204 25985.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25985.201.004 C1__DWG_PN_1_6 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 C1__DWG_PN_2_0 MECHANICAL FEED PNEUMATIC FEED - 2119949-1 8- 2150315 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150315 -5 - 2119949-1 8- 2150315 -4 2063961-1 5-18022-5 2119792-2 - - 8- 2150315 -5 - 2119950-1 - - 1901697-1 2161326-1 - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - - - G &H TERMINAL - - - - TERMINAL APPLICATION SPECIFICATION 1572845-7 1572845-8 C1__DWG_PN_2_2 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572845-9 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_3_3 1-1572845-0 1-1572845-1 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.65+/-0.05 [.065+/-.002] 1.65+/-0.05 [.065+/-.002] 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_4 C1__DWG_PN_3_5 1-1572845-2 1.95+/-0.05 [.077+/-.002] RECOMMENDED SPARE PARTS C1__DWG_PN_3_0 C1__DWG_PN_3_6 G&H TERMINAL 25985.123.211 25985.123.204 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 C1__DWG_PN_4_2 8.3 8.3 8.3 9.8 9.8 1572845-4 1572845-5 C1__DWG_PN_4_4 C1__DWG_PN_4_5 25914.201.042 7.8 1572845-3 C1__DWG_PN_4_3 25985.201.042 25914.123.242 6.4 1572845-1 1572845-2 C1__DWG_PN_4_1 25985.123.242 CRIMP HEIGHT REFERENCE SETTING TE TERMINAL C1__DWG_PN_4_0 n NONE 1572845-6 C1__DWG_PN_4_6 9 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 1-14 W1__FA_SETTING_3 2X18 W1__FA_SETTING_4 1-16 W1__FA_SETTING_5 1-18 W1__FA_SETTING_6 - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - INSULATION DIAMETER RANGE 2.20-3.00 mm [.087-.118 IN] TERMINAL C1__DWG_PN_2_0 25914.201.011 25914.201.004 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 25914.123.211 C1__DWG_PN_1_3 C1__DWG_PN_2_3 25914.123.204 25985.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 25985.201.004 C1__DWG_PN_1_6 C1__DWG_PN_2_6 TE TERMINAL C1__DWG_PN_3_0 1572845-7 1572845-8 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572845-9 C1__DWG_PN_3_3 1-1572845-0 1-1572845-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1-1572845-2 C1__DWG_PN_3_6 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 TERMINAL C1__DWG_PN_4_0 25985.123.211 25985.123.204 C1__DWG_PN_4_1 6 C1__DWG_PN_4_2 25985.123.242 C1__DWG_PN_4_3 25985.201.042 25914.123.242 C1__DWG_PN_4_4 C1__DWG_PN_4_5 25914.201.042 C1__DWG_PN_4_6 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 G&H 1.90+/-0.05 [.075+/-.002] 6.8 W2__DWG_CRIMP_HT_1 1.75+/-0.05 [.069+/-.002] 8.7 W2__DWG_CRIMP_HT_2 1.75+/-0.05 [.069+/-.002] W2__FA_SETTING_3 10.6 W2__DWG_CRIMP_HT_4 1.48+/-0.05 [.058+/-.002] W2__FA_SETTING_2 8.7 W2__DWG_CRIMP_HT_3 1.55+/-0.05 [.061+/-.002] W2__FA_SETTING_1 W2__FA_SETTING_4 11.2 W2__DWG_CRIMP_HT_5 6 W2__FA_SETTING_5 2150315 -4 2150315 -4 2150315 -5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 1 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 7 8 9 A 10 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 62. & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 251 250 249 246 244 243 ITEM NO 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 66 P LTR 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-4 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-3 2-22281-3 1752373-4 1901259-6 1752360-1 240833-4 690482-3 1803060-3 1-2217206-3 3-240641-5 238009-1 4-2119582-8 455888-8 3-456408-0 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 6 W1__FA_SETTING_7 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2X16 G&H C1__DWG_PN_1_0 A REVISIONS DIST DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TE CRIMP SPECIFICATION RECEPTACLE 6,3x0,8 5.50-6.00 mm [.217-.236 IN] 2.20-3.00 mm [.087-.118 IN] TE TERMINAL C1__DWG_PN_2_1 1 4 SMART APPLICATOR 2119792-2 2119951-1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 SERVO LATCH PLATE 2119950-1 TERMINALS APPLIED G&H C1__DWG_PN_1_0 MECHANICAL FEED TERMINAL NAME: TERMINALS APPLIED TE TERMINAL SMART APPLICATOR TERMINAL DATA: LEAR CRIMP SPECIFICATION RECEPTACLE 6,3x0,8 TERMINAL APPLICATION SPECIFICATION CRIMP TOOLING KIT TERMINAL WIRE STRIP LENGTH C A SERVO LATCH PLATE 4 LOC 1 - F F APPL INSTRUCTIONS 408-10390 TERMINAL NAME: SET UP GAUGE 2119599-2 TYPE 4.01 mm [.158] G&H 2 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2150315 -5 2.79 mm [.110] TERMINAL DATA: FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150315 -7 WIRE INSUL DESCRIPTION A 2- 2150315 -2 CRIMP 4 20 REVISION 2- 2150315 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2013 CHK 20FEB2013 APVD 20FEB2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 242 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 67 66 65 64 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 13 11 10 9 8 7 6 5 4 3 2 1 RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150315 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 62 FEED TYPE 38 REF MECHANICAL 39 D 7 7 REF 50 145 153 246 139 140 15.9 244 REF 243 6 HOLDDOWN SET-UP 2 166 242 8 D 2 2 1 56 7 2 A 59 239 58 5 177 63 PNEUMATIC 82 1 C 1 C 238 250 2 3 2 1 4 2 41 2 176 249 2 70 175 A 54 174 137 55 163 52 172 65 6 10 A 50 20 64 2 164 51 57 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2013 CHK 20FEB2013 APVD 20FEB2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150315 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2