Sanyo ENA2104 Low power consumption and high efficiency step-down switching regulator Datasheet

Ordering number : ENA2104
Bi-CMOS IC
LV5980MC
Low power consumption and high efficiency
Step-down Switching Regulator
Overview
LV5980MC is 1ch DCDC converter with built-in power Pch MOSFET. The recommended operating range is 4.5V to
23V. The maximum current is 3A. The operating current is about 63µA, and low power consumption is achieved.
Features and Functions
• 1ch SBD rectification DCDC converter IC with built-in power Pch MOSFET
• Typical value of light load mode current is 63µA
• 4.5V to 23V Operating input voltage range
• 100mΩ High-side switch
• Output voltage adjustable to 1.235V
• The oscillatory frequency is 370kHz
• built-in OCP circuit with P-by-P method
• When P-by-P is generated continuously, it shifts to the HICCUP operation
• External capacitor Soft-start
• Under voltage lock-out, thermal shutdown
Applications
• Set top boxes
• Point of load DC/DC converters
• White Goods
• DVD/Blu-ray drivers and HDD
• Office Equipment
Application Circuit Example
100
VIN
• LCD monitors and TVs
• POS System
Efficiency
VOUT = 5V
90
C1
C3
80
1µF
10µF
×2
PDR
L1 10µH
D1
REF
VOUT
SW
LV5980MC
R3
C2
5V
10µF
×3
FB
R2
V IN=12V
VIN=15V
70
Efficiency -- %
VIN
VIN=8V
60
50
40
COMP
30
SS/HICCUP
20
R1
47kΩ
C7
C6
C5
1µF 4.7nF 2.2nF
GND
C1: GRM31CB31E106K [murata]
C2: C2102JB0J106M [TDK]
L1: FDVE1040-100M [TOKO]
D1: SB3003CH [SANYO]
10
0
0.1 2 3 5 7 1
2 3 5 7 10
2 3 5 7100 2 3 5 71000 2 3 5 710000
Load current -- mA
Any and all SANYO Semiconductor Co.,Ltd. products described or contained herein are, with regard to
"standard application", intended for the use as general electronics equipment. The products mentioned herein
shall not be intended for use for any "special application" (medical equipment whose purpose is to sustain life,
aerospace instrument, nuclear control device, burning appliances, transportation machine, traffic signal system,
safety equipment etc.) that shall require extremely high level of reliability and can directly threaten human lives
in case of failure or malfunction of the product or may cause harm to human bodies, nor shall they grant any
guarantee thereof. If you should intend to use our products for new introduction or other application different
from current conditions on the usage of automotive device, communication device, office equipment, industrial
equipment etc. , please consult with us about usage condition (temperature, operation time etc.) prior to the
intended use. If there is no consultation or inquiry before the intended use, our customer shall be solely
responsible for the use.
Specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein stipulate
the performance, characteristics, and functions of the described products in the independent state, and are not
guarantees of the performance, characteristics, and functions of the described products as mounted in the
customer's products or equipment. To verify symptoms and states that cannot be evaluated in an independent
device, the customer should always evaluate and test devices mounted in the customer ' s products or
equipment.
N2112NKPC 20120801-S00003 No.A2104-1/16
LV5980MC
Specifications
Absolute Maximum Ratings at Ta = 25°C
Parameter
Symbol
Conditions
Ratings
Unit
Input voltage
VIN max
25
V
Allowable pin voltage
VIN-SW
30
V
VIN-PDR
6
V
REF
6
V
SS/HICCUP
REF
V
FB
REF
V
COMP
REF
V
1.35
W
Allowable power dissipation
Pd max
Specified substrate *1
Operating temperature
Topr
-40 to +85
°C
Storage temperature
Tstg
-55 to +150
°C
*1 Specified substrate : 50.0mm × 50.0mm × 1.6mm, fiberglass epoxy printed circuit board, 4 layers
Note 1 : Absolute maximum ratings represent the values which cannot be exceeded for any length of time.
Note 2 : Even when the device is used within the range of absolute maximum ratings, as a result of continuous usage under high temperature, high current,
high voltage, or drastic temperature change, the reliability of the IC may be degraded. Please contact us for the further details.
Recommended Operating Conditions at Ta = 25°C
Parameter
Input voltage range
Symbol
Conditions
Ratings
VIN
Unit
4.5 to 23
V
Electrical Characteristics at Ta = 25°C, VIN = 15V
Ratings
Parameter
Symbol
Conditions
Unit
min
typ
max
Reference voltage
Internal reference voltage
VREF
Pch drive voltage
VPDR
1.210
1.235
1.260
V
VIN-5.5
VIN-5.0
VIN-4.5
V
FOSC
310
370
430
kHz
Soft start • source current
ISS_SC
1.2
1.8
2.4
µA
Soft start • sink current
ISS_SK
IOUT = 0 to -5mA
Saw wave oscillator
Oscillatory frequency
Soft start circuit
VIN = 3V, SS = 0.4V
µA
300
UVLO circuit
UVLO release voltage
VUVLON
FB = COMP
3.3
3.7
4.1
V
UVLO lock voltage
VUVLOF
FB = COMP
3.02
3.42
3.82
V
380
µA/V
Error amplifier
Input bias current
IEA_IN
Error amplifier gain
GEA
-100
-10
100
220
nA
Output sink current
IEA_OSK
FB = 1.75V
-30
-17
-8
µA
Output source current
IEA_OSC
FB = 0.75V
8
17
30
µA
3.5
4.7
6.2
Over current limit circuit
Current limit peak
ICL
HICCUP timer start-up cycle
NCYC
15
A
HICCUP comparator threshold voltage
VtHIC
0.15
V
HICCUP timer discharge current
IHIC
0.25
µA
cycle
PWM comparator
Maximum on-duty
DMAX
94
%
Output
Output on resistance
RON
IO = 0.5A
Light load mode consumption current
ISLEEP
No switching
Thermal shutdown
TSD
Design guarantee *2
100
mΩ
The entire device
63
170
83
µA
°C
*2 : Design guarantee: Signifies target value in design. These parameters are not tested in an independent IC.
No.A2104-2/16
LV5980MC
Package Dimensions
unit : mm (typ)
3424
Pd max – Ta
Allowable power dissipation, Pd max -- W
2.0
4.9
1
0.835
0.375
2
0.42
0.2
1.75 MAX
1.27
6.0
3.9
8
1.5
1.35
1.0
0.70
0.5
0
--40
--20
0
20
40
60
80
100
0.175
Ambient temperature, Ta -- °C
SANYO : SOIC8
Specified substrate
Top
Bottom
2nd/3rd layers
No.A2104-3/16
LV5980MC
Pin Assignment
TOP VIEW
PDR
1
GND
2
8
SW
7
VIN
LV5980MC
SS/HICCUP
3
6
REF
COMP
4
5
FB
SOIC8
Pin Function Description
Pin No,
Pin Name
1
PDR
2
GND
3
SS/HICCUP
Function
Pch MOSFET gate drive Voltage.
The bypass capacitor is necessarily connected between this pin and VIN.
Ground Pin. Ground pin voltage is reference voltage
Capacitor connection pin for soft start and setting re-startup cycle in HICCUP mode.
About 1.8uA current charges the soft start capacitor.
4
COMP
Error Amplifier Output Pin.
The phase compensation network is connected between GND pin and COMP pin.
Thanks to current-mode control, comp pin voltage would tell you the output current amplitude. Comp pin is connected
internally to an Init.comparator which compares with 0.9V reference. If comp pin voltage is larger than
0.9V, IC operates in “continuous mode”. If comp pin voltage is smaller than 0.9V,
IC operates in “discontinuous mode (low consumption mode)”.
5
FB
Error amplifier reverse input pin.
ICs make its voltage keep 1.235V.
Output voltage is divided by external resistances and it across FB.
6
REF
7
VIN
Reference voltage.
Supply voltage pin.
It is observed by the UVLO function.
When its voltage becomes 3.7V or more, ICs startup in soft start.
8
SW
High-side Pch MOSFET drain Pin.
No.A2104-4/16
LV5980MC
Block Diagram
VIN
Wake-up
REF
Band-gap
TSD
REF
uvlo.comp
Bias
1.235V
Pch Drive
enable
PDR
ILIM
Logic
HICCUP_SD
pwm comp
SS_END.comp
SS/HICCUP
HICCUP_SD
enable
15pulse
counter
PbyP.comp
ocp.comp
HICCUP_SD
FB
error.amp
slope
OSC
COMP
S
Q
CK RQ
clk
Level-shift
SW
lnit.comp
PDR
gnd
GND
No.A2104-5/16
LV5980MC
Pin Equivalent Circuit
Pin No.
1
Pin name
Equivalent circuit
PDR
VIN
1.3MΩ
1.5MΩ
10kΩ
PDR
10kΩ
10Ω
GND
2
GND
3
SS/HICCUP
VIN
GND
VIN
10kΩ
1kΩ
SS/HICCUP
10kΩ
1kΩ
GND
4
COMP
VIN
70kΩ
1kΩ
COMP
1kΩ
GND
5
FB
VIN
10kΩ
1kΩ
FB
1kΩ
GND
Continued on next page.
No.A2104-6/16
LV5980MC
Continued from preceding page.
Pin No.
6
Pin name
REF
Equivalent circuit
VIN
10Ω
REF
10Ω
51kΩ
1MΩ
450kΩ
GND
7
VIN
VIN
GND
8
SW
VIN
22mΩ
SW
No.A2104-7/16
LV5980MC
Detailed Description
Power-save Feature
The LV5980MC has Power-saving feature to enhance efficiency when the load is light.
By shutting down unnecessary circuits, operating current of the IC is minimized and high efficiency is realized.
Output Voltage Setting
Output voltage (VOUT) is configurable by the resistance R3 between VOUT and FB and the R2 between FB and GND.
VOUT is given by the following equation (1).
VOUT = (1 +
R3
R3
) × VREF = (1 +
) × 1.235 [V]
R2
R2
(1)
Soft Start
Soft start time (TSS) is configurable by the capacitor (C5) between SS/HICCUP and GND. The setting value of TSS is
given by the equation (2).
TSS = C5 ×
VREF
1.235
= C5 ×
[ms]
ISS
1.8 × 10-6
(2)
Hiccup Over-Current Protection
Over-current limit (ICL) is set to 4.7A in the IC. When the peak value of inductor current is higher than 4.7A for 15
consecutive times, the protection deems it as over current and stops the IC. Stop period (THIC) is defined by the
discharging time of the SS/HICCUP. When SS/HICCUP is lower than 0.15V, the IC starts up. When SS/HICCUP is
higher than 0.3V and then over current is detected, the IC stops again. And when SS/HICCUP is higher than 1.235V, the
discharge starts again. When the protection does not detect over-current status, the IC starts up again.
The IC stops when the peak value of inductor current is higher
than overcurrent limit for 15 consecutive times.
ICL
IL
* The stop time defined
by the discharging time
of the SS/HICCUP.
SS/HICCUP
THIC
0.3V
1.235V
The IC starts up when SS/HICCUP is lower
than 0.15V.
•The IC stops when SS/HICCUP is higher
than 0.3V and overcurrent is detected.
•The IC starts up again if no overcurrent is
detected.
0.15V
FB
No.A2104-8/16
LV5980MC
Design Procedure
Inductor Selection
When conditions for input voltage, output voltage and ripple current are defined, the following equations (3) give
inductance value.
L=
VIN - VOUT
× TON
∆IR
TON =
FOSC
VF
VIN
VOUT
(3)
1
{((VIN - VOUT) ÷ (VOUT + VF)) + 1} × FOSC
: Oscillatory Frequency
: Forward voltage of Schottky Barrier diode
: Input voltage
: Output voltage
• Inductor current: Peak value (IRP)
Current peak value (IRP) of the inductor is given by the equation (4).
VIN - VOUT
IRP = IOUT +
× TON
2L
(4)
Make sure that rating current value of the inductor is higher than a peak value of ripple current.
• Inductor current: ripple current (∆IR)
Ripple current (∆IR) is given by the equation (5).
∆IR =
VIN - VOUT
× TON
L
(5)
When load current (IOUT) is less than 1/2 of the ripple current, inductor current flows discontinuously.
Output Capacitor Selection
Make sure to use a capacitor with low impedance for switching power supply because of large ripple current flows
through output capacitor.
This IC is a switching regulator which adopts current mode control method. Therefore, you can use capacitor such as
ceramic capacitor and OS capacitor in which equivalent series resistance (ESR) is exceedingly small.
Effective value is given by the equation (6) because the ripple current (AC) that flows through output capacitor is saw
tooth wave.
IC_OUT =
VOUT × (VIN - VOUT)
1
×
[Arms]
2√3
L × FOSC × VIN
(6)
Input Capacitor Selection
Ripple current flows through input capacitor which is higher than that of the output capacitors.
Therefore, caution is also required for allowable ripple current value.
The effective value of the ripple current flows through input capacitor is given by the equation (7).
IC_IN = √D (1 - D) × IOUT [Arms]
D=
(7)
TON VOUT
=
T
VIN
In (7), D signifies the ratio between ON/OFF period. When the value is 0.5, the ripple current is at a maximum. Make sure
that the input capacitor does not exceed the allowable ripple current value given by (7). With (7), if VIN=15V, VOUT=5V,
IOUT=1.0A and FOSC=370 kHz, then IC_IN value is about 0.471Arms.
In the board wiring from input capacitor, VIN to GND, make sure that wiring is wide enough to keep impedance low
because of the current fluctuation. Make sure to connect input capacitor near output capacitor to lower voltage bound due
to regeneration current.When change of load current is excessive (IOUT: high ⇒ low), the power of output electric
capacitor is regenerated to input capacitor. If input capacitor is small, input voltage increases. Therefore, you need to
implement a large input capacitor. Regeneration power changes according to the change of output voltage, inductance of
a coil and load current.
No.A2104-9/16
LV5980MC
Selection of external phase compensation component
This IC adopts current mode control which allows use of ceramic capacitor with low ESR and solid polymer capacitor
such as OS capacitor for output capacitor with simple phase compensation. Therefore, you can design long-life and high
quality step-down power supply circuit easily.
Frequency Characteristics
The frequency characteristic of this IC is constituted with the following transfer functions.
(1) Output resistance breeder
: HR
(2) Voltage gain of error amplifier
: GVEA
Current gain
: GMEA
(3) Impedance of phase compensation external element
: ZC
(4) Current sense loop gain
: GCS
(5) Output smoothing impedance
: ZO
VIN
1/GCS
OSC
Current
sence loop
GVER
GMER
FB
D
CLK
Q
C
R
SW
VOUT
COMP
VREF
R2
CC
ZC
RC
HR
R1
CO
RL
ZO
Closed loop gain is obtained with the following formula (8).
G = HR • GMER • ZC • GCS • ZO
=
VREF
RL
1
• GMER • RC +
• GCS •
SCC
1 + SCO • RL
VOUT
(8)
Frequency characteristics of the closed loop gain is given by pole fp1 consists of output capacitor CO and output load
resistance RL, zero point fz consists of external capacitor CC of the phase compensation and resistance RC, and pole fp2
consists of output impedance ZER of error amplifier and external capacitor of phase compensation CC as shown in
formula (8). fp1, fz, fp2 are obtained with the following equations (9) to (11).
fp1 =
fz =
1
2π • CO • RL
1
2π • CC • RC
fp2 =
1
2π • ZER • CC
(9)
(10)
(11)
No.A2104-10/16
LV5980MC
Calculation of external phase compensation constant
Generally, to stabilize switching regulator, the frequency where closed loop gain is 1 (zero-cross frequency fZC) should
be 1/10 of the switching frequency (or 1/5). Since the switching frequency of this IC is 370kHz, the zero-cross frequency
should be 37kHz. Based on the above condition, we obtain the following formula (12).
VREF
RL
1
• GMER • RC +
• GCS •
=1
SCC
1 + SCO • RL
VOUT
(12)
As for zero-cross frequency, since the impedance element of phase compensation is RC >>1/SCC, the following equation
(13) is obtained.
VREF
RL
• GMER • RC • GCS •
=1
VOUT
1 + 2π • fZC • CO • RL
(13)
Phase compensation external resistance can be obtained with the following formula (14), the variation of the formula (13).
Since 2π • fZC • CO • RL >> 1 in the equation (14), we know that the external resistance is independent of load resistance.
VOUT
1 + 2π • fZC • CO • RL
1
1
RC =
•
•
•
RL
VREF GMER GCS
(14)
When output is 5V and load resistance is 5Ω (1A load), the resistances of phase compensation are as follows.
GCS = 2.7A/V, GMER = 220µA/V, fZC = 37kHz
5
1
1 1 + 2 × 3.14 × (37 × 103) × (30 × 10-6) × 5
RC =
×
×
= 48.898…× 103
-6 ×
1.235 220 × 10
2.7
5
= 48.90 [kΩ]
If frequency of zero point fz and pole fp1 are in the same position, they cancel out each other. Therefore, only the pole
frequency remains for frequency characteristics of the closed loop gain.
In other words, gain decreases at -20dB/dec and phase only rotates by 90º and this allows characteristics where oscillation
never occurs.
fp1 = fz
1
1
•
2π • CO • RL 2π • CO • RC
CC =
RL • CO 5 × (30 × 10-6)
•
= 3.067…× 10-9
RC
48.9 × 103
= 3.07 [nF]
The above shows external compensation constant obtained through ideal equations. In reality, we need to define phase
constant through testing to verify constant IC operation at all temperature range, load range and input voltage range. In the
evaluation board for delivery, phase compensation constants are defined based on the above constants. The zero-cross
frequency required in the actual system board, in other word, transient response is adjusted by external compensation
resistance. Also, if the influence of noise is significant, use of external phase compensation capacitor with higher value is
recommended.
No.A2104-11/16
LV5980MC
Caution in pattern design
Pattern design of the board affects the characteristics of DC-DC converter. This IC switches high current at a high speed.
Therefore, if inductance element in a pattern wiring is high, it could be the cause of noise. Make sure that the pattern of the
main circuit is wide and short.
(3)
Orange : High Side MOSFET ON
Red
: High Side MOSFET OFF
L1
(2) VOUT
Cout
(4)
GND
D1
C3
Cin
(6)
(5)
(1) VIN
(1) Pattern design of the input capacitor
Connect a capacitor near the IC for noise reduction between VIN and the GND. The change of current is at the largest
in the pattern between an input capacitor and VIN as well as between GND and an input capacitor among all the main
circuits. Hence make sure that the pattern is as fat and short as possible.
(2) Pattern design of an inductor and the output capacitor
High electric current flows into the choke coil and the output capacitor. Therefore this pattern should also be as fat and
short as possible.
(3) Pattern design with current channel into consideration
Make sure that when High side MOSFET is ON (red arrow) and OFF (orange arrow), the two current channels runs
through the same channel and an area is minimized.
(4) Pattern design of the capacitor between VIN-PDR
Make sure that the pattern of the capacitor between VIN and PDR is as short as possible.
(5) Pattern design of the small signal GND
The GND of the small signal should be separated from the power GND.
(6) Pattern design of the FB-OUT line
Wire the line shown in red between FB and OUT to the output capacitor as near as
possible.
OUT
FB
Fig: FB-OUT Line
No.A2104-12/16
LV5980MC
Typical Performance Characteristics
Application Curves at Ta = 25°C
100
Efficiency
100
VOUT = 1.235V
90
VOUT = 1.8V
90
VIN=5V
70
15V
8V
60
12V
50
40
70
40
20
20
10
0.1 2 3 5 7 1
2 3 5 7100 2 3 5 71000 2 3 5 710000
2 3 5 7 10
Load current -- mA
Efficiency
VOUT = 3.3V
90
Efficiency -- %
100
VIN=5V
8V
70
50
40
15V
60
50
40
30
20
20
2 3 5 7100 2 3 5 71000 2 3 5 710000
12V
70
30
2 3 5 7 10
VIN=8V
80
12V
60
10
0.1 2 3 5 7 1
Efficiency
VOUT = 5V
90
15V
80
2 3 5 7100 2 3 5 71000 2 3 5 710000
Load current -- mA
Efficiency -- %
100
15V
50
30
2 3 5 7 10
12V
8V
60
30
10
0.1 2 3 5 7 1
V IN=5V
80
Efficiency -- %
80
Efficiency -- %
Efficiency
10
0.1 2 3 5 7 1
2 3 5 7 10
Load current -- mA
2 3 5 7100 2 3 5 71000 2 3 5 710000
Load current -- mA
Operation Waveforms (Circuit from Typical Application, Ta = 25°C, VIN = 15V, VOUT = 5V)
Light load mode
Output Voltage
IOUT = 10mA
IOUT = 10mA
VSW
5V/DIV
VOUT
20mV/DIV
IL
0.5A/DIV
IL
0.5A/DIV
10µs/DIV
10µs/DIV
No.A2104-13/16
LV5980MC
Discontinious current mode
Output Voltage
IOUT = 200mA
IOUT = 200mA
VSW
5V/DIV
VOUT
20mV/DIV
IL
0.5A/DIV
IL
0.5A/DIV
2µs/DIV
2µs/DIV
Continious current mode
Output Voltage
IOUT = 2A
IOUT = 2A
VSW
5V/DIV
VOUT
20mV/DIV
IL
1A/DIV
IL
1A/DIV
2µs/DIV
2µs/DIV
Load Transient response
Soft start and shutdown
IOUT = 0.5 2.5A, Slew Rate = 100µA
IOUT = 2A
VIN
20V/DIV
VOUT
0.2V/DIV
VSS/HICCUP
2V/DIV
IOUT
2A/DIV
VOUT
2V/DIV
500µs/DIV
2ms/DIV
Over current protection
OUT - GND short
VOUT
5V/DIV
VSS/HICCUP
5V/DIV
VSW
20V/DIV
IOUT
5A/DIV
20ms/DIV
No.A2104-14/16
LV5980MC
Characterization Curves at Ta = 25°C, VIN = 15V
90
Light Load Mode Consumption Current
Internal Reference Voltage
1.26
Internal reference voltage -- V
80
Input current -- µA
70
60
50
40
30
20
1.25
1.24
1.23
1.22
10
0
--50
--25
0
25
50
75
100
125
1.21
--50
150
--25
0
Temperature -- °C
Output on resistance
140
4.9
120
4.8
100
80
60
40
20
0
--50
50
75
100
125
150
100
125
150
100
125
150
Current limit peak
5
Current limit peak -- A
Output on resistance -- mΩ
160
25
Temperature -- °C
4.7
4.6
4.5
4.4
4.3
--25
0
25
50
75
100
125
4.2
--50
150
--25
0
Temperature -- °C
Oscillatory Frequency
400
25
50
75
Temperature -- °C
UVLO
3.8
3.7
380
UVLO release voltage
370
UVLO voltage -- V
Oscillatory frequency -- kHz
390
360
350
340
330
320
3.6
3.5
3.4
UVLO lock voltage
3.3
310
300
--50
--25
0
25
50
75
100
125
3.2
--50
150
--25
0
Temperature -- °C
Soft Start Source Current
0.33
HICCUP timer charge current -- µA
Soft start source current -- µA
2
1.9
1.8
1.7
1.6
1.5
--50
--25
0
25
50
75
Temperature -- °C
25
50
75
Temperature -- °C
100
125
150
HICCUP Timer Discharge Current
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
--50
--25
0
25
50
75
100
125
150
Temperature -- °C
No.A2104-15/16
LV5980MC
Recommended foot pattern: SOIC8
SOLDERING FOOTPRINT*
1.52
0.060
7.0
0.275
0.6
0.024
4.0
0.155
1.270
0.050
SCALE 6:1
mm
( inches
(
*For additional information on our Pd-Free strategy and soldering
details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.
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ranges, or other parameters) listed in products specifications of any and all SANYO Semiconductor Co.,Ltd.
products described or contained herein.
Regarding monolithic semiconductors, if you should intend to use this IC continuously under high temperature,
high current, high voltage, or drastic temperature change, even if it is used within the range of absolute
maximum ratings or operating conditions, there is a possibility of decrease reliability. Please contact us for a
confirmation.
SANYO Semiconductor Co.,Ltd. strives to supply high-quality high-reliability products, however, any and all
semiconductor products fail or malfunction with some probability. It is possible that these probabilistic failures or
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limited to protective circuits and error prevention circuits for safe design, redundant design, and structural
design.
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Any and all information described or contained herein are subject to change without notice due to
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Upon using the technical information or products described herein, neither warranty nor license shall be granted
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This catalog provides information as of September, 2012. Specifications and information herein are subject
to change without notice.
PS No.A2104-16/16
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