Printed Circuit Board Mount Power Film Capacitors C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Overview Applications The C4AE Series is a polypropylene metallized film with rectangular plastic box type filled with resin and 2 or 4 tinned copper wires. Typical applications include DC filtering and energy storage. Benefits • • • • • • Self-healing Low losses High ripple current High capacitance density High contact reliability Suitable for high frequency applications Part Number System C4 AE G B U 4450 A1 W J Series Type Rated Voltage (VDC) Case Number of Leads Capacitance Code (pF) Lead Diameter (mm) Size Code Tolerance C4 = MKP capacitors AE = Radial box, dc-link application See Dimension Table J = 5% G = 450 H = 600 J = 700 O = 900 Q = 1,100 B = Plastic box with epoxy resin sealing U = 2 lead W = 4 lead Digits 2 – 4 indicate the first three digits of the capacitance value. First digit indicates the number of zeros to be added. A1 = 0.8 A3 = 1.2 One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 1 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Dimensions – Millimeters B B L H d LL p 0.5 0.5 p1 p p p1 4pin Size Code 2pin p p1 B H L LL ±0.4 ±0.4 Maximum Maximum Maximum +0/-2 W 27.5 11 20 31.5 6 X 27.5 13 25 31.5 6 Y 27.5 14 28 31.5 6 1 27.5 19 29 31.5 6 2 27.5 22 37 31.5 6 F 37.5 10.2 20 40 41.5 6 H 37.5 10.2 24 44 41.5 6 J 37.5 10.2 28 37 42.5 6 L 37.5 20.3 30 45 42 6 M 52.5 20.3 30 45 57.5 6 N 52.5 20.3 35 50 57.5 6 Qualification Reference Standards Climatic Category IEC 61071 40/85/56 according to IEC 60068-1 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 2 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link General Technical Data Dielectric Application Maximum Operating Temperature Polypropylene metallized film - non inductive self-healing DC filtering / DC-Link +105°C Upper Temperature TMAX +85°C IEC 61071, Endurance Test Temperature Lower Temperature TMIN -40°C Protection "Solvent resistant plastic case UL94 V-0 Thermosetting resin sealing UL94 V-0 compliant" Installation Any position Leads Packaging RoHS Compliant Tinned copper wires Packed in cardboard trays with protection for the terminals Compliant with the restricted substance requirements of Directive 2002/95/EC Electrical Characteristics Capacitance tolerance ± 5% at +25°C Dissipation factor (DF) ≤ 0.0002 at 10 kHz and +25°C (±5°C) Surge voltage Overvoltage (IEC 61071) Peak non Repetitive current Insulation Resistance Capacitance deviation in operation Permissible relative humidity 1.5 * VNDC for maximum 10 times in life time at 25°C 1.15 * VNDC for maximum 30 minutes - once per day 1.3 * VNDC for maximum 1 minute - once per day 1.5 * IPKR - maximum 1000 times in life time IR x C ≥ 30.000 seconds at 100 VDC 1 minute (+25°C) ±1.5% maximum on capacitance value measured at (+25°C) Annual average ≤ 70%; 85% on 30 days/year randomly distributed throughout the year. Dewing not admissible Life Expectancy Life expectancy Capacitance drop at end of life Failure rate IEC 61709 100.000 hours at VNDC @ Hot-Spot temperature THS = +85°C -5% (typical) 300 FIT at VNDC @ Hot-Spot temperature THS = +85°C Test Method Test voltage between terminals Test voltage between terminals and case 1.5 * VNDC for 10 seconds or 1.65 VNDC for 2 seconds, at +25°C 3.2 kVac 50 Hz for 2 seconds Damp Heat IEC 60068-2-78 Change of temperature IEC 60068-2-14 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 3 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Lifetime Expectancy/Failure Quota Graphs Lifetime Curve VNDC = 600 V- and VNDC = 700 V- Lifetime Curve VNDC = 450 VHot Spot Temperature [ºC] 1.40 <55 1.30 70 1.20 85 1.10 100 1.00 105 0.90 0.80 10 100 1,000 10,000 100,000 Hot Spot Temperature [ºC] <55 1.50 Voltage Ratio [V/V NDC] Voltage Ratio [V/V NDC] 1.50 1.40 1.30 85 1.10 100 1.00 105 0.90 0.80 1,000,000 70 1.20 10 100 Lifetime Curve VNDC = 900 V- and VNDC = 1,100 VHot Spot Temperature [ºC] 1.40 <55 1.30 85 1.10 100 1.00 105 0.90 0.80 100 1,000 10,000 100,000 1,000,000 1,000,000 Hot Spot Temperature [ºC] 100,000 105 10,000 100 1,000 85 100 70 <55 10 1 10 100,000 1,000,000 70 1.20 10,000 FIT @ Hot Spot Temperatures FIT Voltage Ratio [V/V NDC] 1.50 1,000 Lifetime Expectancy [h] Lifetime Expectancy [h] 0.5 0.6 0.7 Lifetime Expectancy [h] 0.8 0.9 1 1.1 1.2 1.3 1.4 V/V NDC Notes: THS = TAMB + ΔT ΔT = ESR * Irms2 * Rth Irms should be limited to values granting ΔT ≤ 30°C © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 4 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and the production of them. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, like Lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers' obligations to guarantee their products to fulfill these legislative requirements. The only material of concern in our products has been Lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of Lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any necessary changes in its products, whenever needed. Some customer segments like Medical, Military and Automotive Electronics may still require the use of Lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Because of customer requirements there may appear additional markings like LF = Lead Free or LFW = Lead Free Wires on the label. Materials & Environment The selection of materials used by KEMET for the production of capacitors is the result of extensive experience and constant attention to environmental protection. KEMET selects its suppliers according to ISO 9001 standards and carries out statistical analysis on the materials purchased before acceptance. All materials are, to the company's present knowledge, non-toxic and free from Cadmium, Mercury, Chrome and compounds, PCB (Polychlorine Triphenyl), Bromide and Chlorine Dioxins Bromurate Clorurate, CFC and HCFC and Asbestos. Green Products All KEMET power film products are ROHS Compliant. Insulation Resistance When the capacitor temperature increases, the insulation resistance decreases. This is due to increased electron activity. Low insulation resistance can also be the result of moisture trapped in the windings, caused by a prolonged exposure to excessive humidity. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 5 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Dissipation Factor Dissipation factor is a complex function involved with the inefficiency of the capacitor. The tgδ may change up and down with increased temperature. For more information, please refer to Performance Characteristics. Sealing Hermetically Sealed Capacitors When the temperature increases, the pressure inside the capacitor increases. If the internal pressure is high enough, it can cause a breach in the capacitor which can result in leakage, impregnation, filling fluid or moisture susceptibility. Resin Encased/Wrap & Fill Capacitors The resin seals on resin encased and wrap and fill capacitors will withstand short-term exposure to high humidity environments without degradation. Resins and plastic tapes will form a pseudo-impervious barrier to humidity and chemicals. These case materials are somewhat porous and through osmosis can cause contaminants to enter the capacitor. The second area of contaminated absorption is the lead-wire/resin interface. Since resins cannot bond 100% to tinned wires, there can be a path formed up to the lead wire into the capacitor section. Aqueous cleaning of circuit boards can aggravate this condition. Barometric Pressure The altitude at which hermetically sealed capacitors are operated controls the voltage rating of the capacitor. As the barometric pressure decreases, the susceptibility to terminal arc-over increases. Non-hermetic capacitors can be affected by internal stresses due to pressure changes. This can be in the form of capacitance changes or dielectric arc-over as well as low insulation resistance. Heat transfer can also be affected by altitude operation. Heat generated in operation cannot be dissipated properly and can result in high RI2 losses and eventual failure. Radiation Radiation capabilities of capacitors must be taken into consideration. Electrical degradation in the form of dielectric embitterment can take place causing shorts or opens. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 6 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Table 1 – Ratings & Part Number Reference Cap Value (µF) VDC B H L P P1 4.5 6.8 10 12.5 20 30 35 40 50 75 100 3.3 5.6 7 10 15 20 30 40 55 75 2.7 4 5 8 12.5 15 20 22 30 45 55 60 1.5 2.7 3.3 5 8 12 14 16 20 30 40 1 1.8 2.2 3.3 5 8 10 12 20 25 27 450 450 450 450 450 450 450 450 450 450 450 600 600 600 600 600 600 600 600 600 600 700 700 700 700 700 700 700 700 700 700 700 700 900 900 900 900 900 900 900 900 900 900 900 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 11 13 14 19 22 20 28 24 30 30 35 11 13 14 19 22 20 28 30 30 35 11 13 14 19 22 20 28 24 30 30 35 35 11 13 14 19 22 20 28 24 30 30 35 11 13 14 19 22 20 28 30 30 35 35 20 25 28 29 37 40 37 44 45 45 50 20 25 28 29 37 40 37 45 45 50 20 25 28 29 37 40 37 44 45 45 50 50 20 25 28 29 37 40 37 44 45 45 50 20 25 28 29 37 40 37 45 45 50 50 31.5 31.5 31.5 31.5 31.5 41.5 42.5 41.5 42 57.5 57.5 31.5 31.5 31.5 31.5 31.5 41.5 42.5 42 57.5 57.5 31.5 31.5 31.5 31.5 31.5 41.5 42.5 41.5 42 57.5 57.5 57.5 31.5 31.5 31.5 31.5 31.5 41.5 42.5 41.5 42 57.5 57.5 31.5 31.5 31.5 31.5 31.5 41.5 42.5 42 57.5 57.5 57.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 37.5 52.5 52.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 52.5 52.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 37.5 52.5 52.5 52.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 37.5 52.5 52.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 52.5 52.5 52.5 \ \ \ \ \ 10.2 10.2 10.2 20.3 20.3 20.3 \ \ \ \ \ 10.2 10.2 20.3 20.3 20.3 \ \ \ \ \ 5.1 10.2 10.2 20.3 20.3 20.3 20.3 \ \ \ \ \ 10.2 10.2 10.2 20.3 20.3 20.3 \ \ \ \ \ 10.2 10.2 20.3 20.3 20.3 20.3 14 15 14 15 15 10 10 10 10 7 7 17 17 17 17 17 11 11 11 8 8 19 19 19 19 19 13 13 13 13 9 9 9 24 24 24 24 24 16 16 16 16 11 11 28 29 29 29 29 20 20 20 13 13 13 Cap Value (µF) VDC B H L P P1 dV/dt (V/µs) Dimensions (mm) ESR Irms* Rth dV/dt Ipkr (V/µs) ESL Apk nH mΩ Arms (°C/W) 65 101 145 187 303 298 355 406 508 503 677 55 94 118 169 253 229 337 458 425 579 51 77 96 154 241 196 262 288 389 389 485 530 36 65 79 120 193 190 229 256 321 324 428 28 52 63 95 145 157 196 235 262 331 354 25 25 26 26 28 30 30 30 30 35 35 25 25 26 26 28 30 30 30 35 35 25 25 26 26 28 30 30 30 30 35 35 35 25 25 26 26 28 30 30 30 30 35 35 25 25 26 26 28 30 30 30 35 35 35 14.2 10.0 7.4 6.2 4.8 4.1 3.5 3.1 2.5 3.4 2.6 17.0 10.7 9.0 6.8 5.3 5.3 3.6 2.8 4.1 3.1 18.3 12.9 10.7 7.3 5.5 6.2 4.7 4.3 3.2 4.4 3.6 3.4 26.3 15.3 12.9 9.1 6.6 6.3 5.4 4.8 3.9 5.2 4.0 33.1 19.1 16.0 11.2 8.2 7.9 6.3 5.3 6.5 5.2 4.9 4.5 6.0 7.5 8.5 11.0 13.0 14.0 16.0 18.0 18.0 22.0 4.0 6.0 7.0 8.5 10.5 11.0 14.0 18.0 16.5 20.5 4.0 5.5 6.0 8.0 10.0 10.0 12.5 13.0 16.5 16.0 19.0 19.5 3.5 5.0 5.5 7.0 9.5 10.0 11.5 13.0 15.0 15.0 18.0 3.0 4.5 5.0 6.5 8.5 9.0 11.0 13.0 13.0 16.0 16.5 44 36 33 29 23 20 18 17 15 12 10 44 36 33 29 23 20 18 15 12 10 44 36 33 29 23 20 18 17 15 12 10 10 44 36 33 29 23 20 18 17 15 12 10 44 36 33 29 23 20 18 15 12 10 10 C4AEGBU4450A1WJ C4AEGBU4680A1XJ C4AEGBU5100A1YJ C4AEGBU5125A11J C4AEGBU5200A12J C4AEGBW5300A3FJ C4AEGBW5350A3JJ C4AEGBW5400A3HJ C4AEGBW5500A3LJ C4AEGBW5750A3MJ C4AEGBW6100A3NJ C4AEHBU4330A1WJ C4AEHBU4560A1XJ C4AEHBU4700A1YJ C4AEHBU5100A11J C4AEHBU5150A12J C4AEHBW5200A3FJ C4AEHBW5300A3JJ C4AEHBW5400A3LJ C4AEHBW5550A3MJ C4AEHBW5750A3NJ C4AEJBU4270A1WJ C4AEJBU4400A1XJ C4AEJBU4500A1YJ C4AEJBU4800A11J C4AEJBU5125A12J C4AEJBW5150A3FJ C4AEJBW5200A3JJ C4AEJBW5220A3HJ C4AEJBW5300A3LJ C4AEJBW5450A3MJ C4AEJBW5550A3NJ C4AEJBW5600A3NJ C4AEOBU4150A1WJ C4AEOBU4270A1XJ C4AEOBU4330A1YJ C4AEOBU4500A11J C4AEOBU4800A12J C4AEOBW5120A3FJ C4AEOBW5140A3JJ C4AEOBW5160A3HJ C4AEOBW5200A3LJ C4AEOBW5300A3MJ C4AEOBW5400A3NJ C4AEQBU4100A1WJ C4AEQBU4180A1XJ C4AEQBU4220A1YJ C4AEQBU4330A11J C4AEQBU4500A12J C4AEQBW4800A3FJ C4AEQBW5100A3JJ C4AEQBW5120A3LJ C4AEQBW5200A3MJ C4AEQBW5250A3NJ C4AEQBW5270A3NJ Ipkr ESL ESR Irms Rth Part Number 70°C@10 kHz 70°C@10 kHz (HS/Amb) PART NUMBER (1) Current values that lead to a ΔT of ~ 15°C in the hot spot → THS = TAMB + ΔT = 70°C + 15°C = 85°C For Packaging quantities not listed contact KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 7 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Wyboston, United Kingdom Tel: 44-1480-273082 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Northeast Wilmington, MA Tel: 978-658-1663 Southeast Lake Mary, FL Tel: 407-855-8886 Central Novi, MI Tel: 248-994-1030 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 Irving, TX Tel: 972-915-6041 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 8 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4AE Series, Radial, 2 or 4 Leads, 450 – 1,100 VDC, for DC Link Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3046_C4AE_RADIAL • 1/5/2016 9