a Micropower Low Cost Fixed 3.3 V, 5 V, 12 V and Adjustable DC-to-DC Converter ADP1109 FEATURES Operates at Supply Voltages 2 V to 12 V Fixed 3.3 V, 5 V, 12 V and Adjustable Output Minimum External Components Required Ground Current: 320 mA Oscillator Frequency: 120 kHz Logic Shutdown 8-Lead DIP and SO-8 Packages FUNCTIONAL BLOCK DIAGRAMS VIN SENSE ADP1109-3.3: R1 = 152kV ADP1109-5: R1 = 83kV ADP1109-12: R1 = 29kV R2 250kV SW COMPARATOR 1.25V REFERENCE APPLICATIONS Cellular Telephones Single-Cell to 5 V Converters Laptop and Palmtop Computers Pagers Cameras Battery Backup Supplies Portable Instruments Laser Diode Drivers Hand-Held Inventory Computers + A1 120kHz OSCILLATOR Q1 DRIVER R1 SHUTDOWN GND Fixed Output VIN FB ADP1109 SW COMPARATOR 1.25V REFERENCE + A1 120kHz OSCILLATOR GENERAL DESCRIPTION Q1 DRIVER The ADP1109 is a versatile step-up switching regulator. The device requires only minimal external components to operate as a complete switching regulator. SHUTDOWN GND Adjustable Output The ADP1109-5 can deliver 100 mA at 5 V from a 3 V input and the ADP1109-12 can deliver 60 mA at 12 V from a 5 V input. The device also features a logic controlled shutdown capability that, when a logic low is applied, will shut down the oscillator. TYPICAL APPLICATION The 120 kHz operating frequency allows for the use of small surface mount components. The gated oscillator capability eliminates the need for frequency compensation. L1 33mH VIN 5V VIN D1 SW SENSE ADP1109-12 SHUTDOWN GND + C1 22mF 16V VOUT 12V 60mA SHUTDOWN/PROGRAM Flash Memory VPP Generator REV. 0 Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 World Wide Web Site: http://www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 1998 ADP1109–SPECIFICATIONS (08C ≤ T ≤ +708C, V A IN = 3 V unless otherwise noted) Parameter Conditions Symbol QUIESCENT CURRENT Switch Off IQ INPUT VOLTAGE VIN COMPARATOR TRIP POINT VOLTAGE Min ADP1109 OUTPUT VOLTAGE ADP1109-3.3 ADP1109-5 ADP1109-12 2 V ≤ VIN ≤ 3 V 3 V ≤ VIN ≤ 5 V 3 V ≤ VIN ≤ 12 V VOUT Max Units 450 590 µA 9 V 1.25 1.30 V 8 14 mV 3.30 5.00 12.00 3.46 5.25 12.55 V V V 16 20 40 40 50 110 mV mV mV 2 1.20 COMPARATOR HYSTERESIS Typ 3.13 4.75 11.45 OUTPUT VOLTAGE RIPPLE ADP1109-3.3 ADP1109-5 ADP1109-12 OSCILLATOR FREQUENCY TA = +25°C fOSC 100 90 120 140 155 kHz kHz DUTY CYCLE Full Load DC 40 50 70 % SWITCH-ON TIME TA = +25°C tON 3.1 3.0 4.2 5.9 6.5 µs µs SWITCH SATURATION VOLTAGE ADP1109-3.3 ADP1109-5 ADP1109-12 ISW = 500 mA VIN = 3 V VIN = 3 V VIN = 5 V VCESAT 0.4 0.4 0.4 0.8 0.8 0.8 V V V SWITCH LEAKAGE CURRENT VSW = 12 V, TA = +25°C 1 10 µA SHUTDOWN PIN HIGH VIH 2.0 V SHUTDOWN PIN LOW VIL 0.8 V SHUTDOWN PIN INPUT CURRENT VSHUTDOWN = 2 V IIH 10 µA SHUTDOWN PIN INPUT CURRENT VSHUTDOWN = 0.8 V IIL 20 µA NOTES All limits at temperature extremes are guaranteed via correlation using standard quality control methods. Specifications subject to change without notice. L1 = CTX15-1 L1 15mH L1 = CTX15-1 L1 15mH 1N5818 +5V VIN = 2V SW VIN ADP1109-5 +12V SW VIN + 22mF 16V GND 1N5818 VIN = 2V 300mA at 3V INPUT 50mA at 2V INPUT SENSE L1 = CTX15-1 L1 15mH 40mA at 3V INPUT 10mA at 2V INPUT SENSE ADP1109-12 1N5818 +5V VIN = 2V SW VIN SENSE ADP1109-12 + 10mF 20V 300mA at 3V INPUT 50mA at 2V INPUT + 22mF 16V SHUTDOWN GND GND SHUTDOWN Figure 1. 2 V to 5 V Converter Figure 2. 2 V to 12 V Converter –2– Figure 3. 2 V to 5 V Converter With Shutdown REV. 0 ADP1109 ABSOLUTE MAXIMUM RATINGS* PIN CONFIGURATIONS Supply Voltage, VOUT . . . . . . . . . . . . . . . . . . . . –0.4 V to 20 V SW Pin Voltage . . . . . . . . . . . . . . . . . . . . . . . . –0.4 V to 50 V Shutdown Pin Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 V Switch Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 A Maximum Power Dissipation . . . . . . . . . . . . . . . . . . 300 mW Operating Temperature Range . . . . . . . . . . . . 0°C to +70°C Storage Temperature Range . . . . . . . . . . . . –65°C to +150°C Lead Temperature (Soldering, 10 sec) . . . . . . . . . . . +300°C 8-Lead Plastic DIP (N-8) 8 VIN 1 ADP1109A FB(SENSE)* SHUTDOWN TOP VIEW SW 3 (Not to Scale) 6 NC NC 2 *This is a stress rating only; operation beyond these limits can cause the device to be permanently damaged. GND 4 7 5 NC NC = NO CONNECT *FIXED VERSIONS ORDERING GUIDE Model Output Voltage Package Description Package Options ADP1109AN ADP1109AR ADP1109AN-3.3 ADP1109AR-3.3 ADP1109AN-5 ADP1109AR-5 ADP1109AN-12 ADP1109AR-12 ADJ ADJ 3.3 V 3.3 V 5V 5V 12 V 12 V Plastic DIP Small Outline IC Plastic DIP Small Outline IC Plastic DIP Small Outline IC Plastic DIP Small Outline IC N-8 SO-8 N-8 SO-8 N-8 SO-8 N-8 SO-8 8-Lead SOIC (SO-8) VIN 1 8 FB(SENSE)* NC 2 ADP1109A 7 SHUTDOWN TOP VIEW SW 3 (Not to Scale) 6 NC GND 4 5 NC NC = NO CONNECT *FIXED VERSIONS PIN FUNCTION DESCRIPTIONS Pin Mnemonic Function 1 2, 5, 6 3 4 7 VIN NC SW GND SHUTDOWN 8 FB(SENSE) Input Supply Voltage. No Connection. Collector Node of Power Transistor. Ground. When logic low is applied to this pin, oscillator is shut down. On the ADP1109A (Adjustable), this pin goes directly to the comparator input. On the ADP1109-3.3, ADP1109-5 and ADP1109-12, this pin is connected through the internal resistor that sets the output voltage. CAUTION ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although the ADP1109 features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality. REV. 0 –3– WARNING! ESD SENSITIVE DEVICE ADP1109 –Typical Performance Characteristics 1.2 600 1.0 500 122.5 122.0 QUIESCENT CURRENT – mA 123.0 0.8 VCESAT – V OSCILLATOR FREQUENCY – kHz 123.5 121.5 121.0 120.5 0.6 0.4 120.0 119.5 0.2 400 300 200 100 119.0 118.5 2 4 6 8 10 12 14 16 INPUT VOLTAGE – V 18 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 SWITCH CURRENT – A 20 Figure 4. Oscillator Frequency vs. Input Voltage Figure 5. Switch Saturation Voltage vs. Switch Current 2 4 6 8 10 12 14 16 INPUT VOLTAGE – V 18 20 Figure 6. Quiescent Current vs. Input Voltage 4.5 58 4.4 56 4.3 54 130 120 110 100 90 –40 0 25 70 TEMPERATURE – 8C 4.2 4.1 4.0 Figure 7. Oscillator Frequency vs. Temperature 50 48 46 3.8 44 0 25 70 TEMPERATURE – 8C 85 42 –40 0 25 70 TEMPERATURE – 8C 85 Figure 9. Duty Cycle vs. Temperature Figure 8. Switch-On Time vs. Temperature 0.39 52 3.9 3.7 –40 85 DUTY CYCLE – % 140 SWITCH-ON TIME – ms OSCILLATOR FREQUENCY – kHz 150 0 1 600 QUIESCENT CURRENT – mA 0.38 VCE(SAT) – V 0.37 0.36 0.35 0.34 0.33 0.32 0.31 –40 0 25 70 TEMPERATURE – 8C 85 Figure 10. Switch Saturation Voltage vs. Temperature 500 400 300 200 100 0 –40 0 25 70 TEMPERATURE – 8C 85 Figure 11. Quiescent Current vs. Temperature –4– REV. 0 ADP1109 The ADP1109 is designed for applications where the input voltage is fairly stable, such as generating +12 V from a +5 V logic supply. The ADP1109 does not have an internal switch current limiting circuit, so the inductor may saturate if the input voltage is too high. The ADP1111 or ADP3000 should be considered for battery powered and similar applications where the input voltage varies. APPLICATION INFORMATION THEORY OF OPERATION The ADP1109 is a flexible, low power switch-mode power supply (SMPS) controller for step-up dc/dc converter applications. This device uses a gated-oscillator technique to provide very high performance with low quiescent current. For example, more than 2 W of output power can be generated from a +5 V source, while quiescent current is only 450 µA. A functional block diagram of the ADP1109 is shown on page 1. The internal 1.25 V reference is connected to one input of the comparator, while the other input is externally connected (via the FB pin) to a feedback network connected to the regulated output. When the voltage at the FB pin falls below 1.25 V, the 120 kHz oscillator turns on. A driver amplifier provides base drive to the internal power switch, and the switching action raises the output voltage. When the voltage at the FB pin exceeds 1.25 V, the oscillator is shut off. While the oscillator is off, the ADP1109 quiescent current is only 450 µA. The comparator includes a small amount of hysteresis, which ensures loop stability without requiring external components for frequency compensation. A shutdown feature permits the oscillator to be shut off. Holding SHUTDOWN low will disable the oscillator, and the ADP1109’s quiescent current will remain 450 µA. Calculating the Inductor Value Selecting the proper inductor value is a simple, two-step process: 1. Define the operating parameters: minimum input voltage, maximum input voltage, output voltage and output current. 2. Calculate the inductor value, using the equations in the following section. Inductor Selection In a step-up, or boost, converter (Figure 1), the inductor must store enough power to make up the difference between the input voltage and the output voltage. The inductor power is calculated from the equation: ( ) ( ) P L = VOUT +V D −VIN ( MIN ) × IOUT The output voltage of the ADP1109 is set with two external resistors. Three fixed-voltage models are also available: the ADP1109-3.3 (+3.3 V), ADP1109-5 (+5 V) and ADP1109-12 (+12 V). The fixed-voltage models are identical to the ADP1109, except that laser-trimmed voltage-setting resistors are included on the chip. On the fixed-voltage models of the ADP1109, simply connect the SENSE pin (Pin 8) directly to the output voltage. (1) where VD is the diode forward voltage (<0.5 V for a 1N5818 Schottky). Energy is stored in the inductor only while the ADP1109 switch is ON, so the energy stored in the inductor on each switching cycle must be must be equal to or greater than: PL f OSC COMPONENT SELECTION General Notes on Inductor Selection (2) in order for the ADP1109 to regulate the output voltage. When the internal power switch turns ON, current flow in the inductor increases at the rate of: When the ADP1109 internal power switch turns on, current begins to flow in the inductor. Energy is stored in the inductor core while the switch is on, and this stored energy is then transferred to the load when the switch turns off. () IL t = To specify an inductor for the ADP1109, the proper values of inductance, saturation current and dc resistance must be determined. This process is not difficult, and specific equations are provided in this data sheet. In general terms, however, the inductance value must be low enough to store the required amount of energy (when both input voltage and switch ON time are at a minimum), but high enough that the inductor will not saturate when both VIN and switch ON time are at their maximum values. The inductor must also store enough energy to supply the load, without saturating. Finally, the dc resistance of the inductor should be low, so that excessive power will not be wasted by heating the windings. For most ADP1109 applications, an inductor of 10 µH to 47 µH, with a saturation current rating of 300 mA to 1 A and dc resistance <0.4 Ω is suitable. Ferrite core inductors that meet these specifications are available in small, surface-mount packages. Air-core inductors, as well as RF chokes, are unsuitable because of their low peak current ratings. REV. 0 To minimize Electro-Magnetic Interference (EMI), a toroid or pot core type inductor is recommended. Rod core inductors are a lower cost alternative if EMI is not a problem. −R ' t V IN L 1− e R' (3) where L is in Henrys and R' is the sum of the switch equivalent resistance (typically 0.8 Ω at +25°C) and the dc resistance of the inductor. In most applications, the voltage drop across the switch is small compared to VIN so a simpler equation can be used: () IL t = V IN t L (4) Replacing t in the above equation with the ON time of the ADP1109 (5.5 µs, typical) will define the peak current for a given inductor value and input voltage. At this point, the inductor energy can be calculated as follows: 1 E L = L × I 2 peak 2 –5– (5) ADP1109 As previously mentioned, EL must be greater than PL/fOSC so that the ADP1109 can deliver the necessary power to the load. For best efficiency, peak current should be limited to 1 A or less. Higher switch currents will reduce efficiency because of increased saturation voltage in the switch. High peak current also increases output ripple. As a general rule, keep peak current as low as possible to minimize losses in the switch, inductor and diode. In practice, the inductor value is easily selected using the equations above. For example, consider a supply that will generate 12 V at 120 mA from a +5 V source. The inductor power required is, from Equation 1: PL = (12 V + 0.5 V – 5 V) × (120 mA) = 900 mW (6) (7) V IN 5V t= 5.5 µs = 45.8 µH I L ( MAX ) 600 mA (8) Substituting a standard inductor value of 33 µH, with 0.2 Ω dc resistance, will produce a peak switch current of: I PEAK 5V = 1.0 Ω –1.0 Ω × 5.5 µs 33 µH 1− e = 768 mA ( ) ( 1 33 µH × 768 mA 2 ) 2 = 9.7 µJ (11) For optimum performance, the ADP1109’s output capacitor must be carefully selected. Choosing an inappropriate capacitor can result in low efficiency and/or high output ripple. Ordinary aluminum electrolytic capacitors are inexpensive, but often have poor Equivalent Series Resistance (ESR) and Equivalent Series Inductance (ESL). Low ESR aluminum capacitors, specifically designed for switch mode converter applications, are also available, and these are a better choice than general purpose devices. Even better performance can be achieved with tantalum capacitors, although their cost is higher. Very low values of ESR can be achieved by using OS-CON capacitors (Sanyo Corporation, San Diego, CA). These devices are fairly small, available with tape-and-reel packaging, and have very low ESR. Diode Selection (9) Once the peak current is known, the inductor energy can be calculated from Equation 5: EL = R2 VOUT = 1.25 V × 1+ R1 Capacitor Selection The required inductor power is fairly low in this example, so the peak current can also be low. Assuming a peak current of 600 mA as a starting point, Equation 4 can be rearranged to recommend an inductor value: L= The output voltage is fed back to the ADP1109 via resistors R1 and R2 (Figure 5). When the voltage at the comparator’s inverting input falls below 1.25 V, the oscillator turns “on” and the output voltage begins to rise. The output voltage is therefore set by the formula: Resistors R1 and R2 are provided internally on fixed-voltage versions of the ADP1109. In this case, a complete dc-dc converter requires only four external components. On each switching cycle, the inductor must supply: P L 900 mW = = 7.5 µJ f OSC 120 kHz Output Voltage Selection (10) The inductor energy of 9.7 µJ is greater than the PL /fOSC requirement of 7.5 µJ, so the 33 µH inductor will work in this application. By substituting other inductor values into the same equations, the optimum inductor value can be selected. When selecting an inductor, the peak current must not exceed the maximum switch current of 1.2 A. If the calculated peak current is greater than 1.2 A, either the input voltage must be increased or the load current decreased. In specifying a diode, consideration must be given to speed, forward voltage drop and reverse leakage current. When the ADP1109 switch turns off, the diode must turn on rapidly if high efficiency is to be maintained. Schottky rectifiers, as well as fast signal diodes such as the 1N4148, are appropriate. The forward voltage of the diode represents power that is not delivered to the load, so VF must also be minimized. Again, Schottky diodes are recommended. Leakage current is especially important in low current applications, where the leakage can be a significant percentage of the total quiescent current. For most circuits, the 1N5818 is a suitable companion to the ADP1109. This diode has a VF of 0.5 V at 1 A, 4 µA to 10 µA leakage, and fast turn-on and turn-off times. A surface mount version, the MBRS130T3, is also available. For switch currents of 100 mA or less, a Schottky diode such as the BAT85 provides a VF of 0.8 V at 100 mA and leakage less than 1 µA. A similar device, the BAT54, is available in an SOT-23 package. Even lower leakage, in the 1 nA to 5 nA range, can be obtained with a 1N4148 signal diode. General purpose rectifiers, such as the 1N4001, are not suitable for ADP1109 circuits. These devices, which have turn-on times of 10 µs or more, are far too slow for switching power supply applications. Using such a diode “just to get started” will result in wasted time and effort. Even if an ADP1109 circuit appears to function with a 1N4001, the resulting performance will not be indicative of the circuit performance when the correct diode is used. –6– REV. 0 ADP1109 OUTLINE DIMENSIONS Dimensions shown in inches and (mm). 8-Lead Plastic DIP (N-8) 0.430 (10.92) 0.348 (8.84) 8 5 0.280 (7.11) 0.240 (6.10) 1 4 0.060 (1.52) 0.015 (0.38) PIN 1 0.210 (5.33) MAX 0.325 (8.25) 0.300 (7.62) 0.195 (4.95) 0.115 (2.93) 0.130 (3.30) MIN 0.160 (4.06) 0.115 (2.93) 0.022 (0.558) 0.100 0.070 (1.77) 0.014 (0.356) (2.54) 0.045 (1.15) BSC 0.015 (0.381) 0.008 (0.204) SEATING PLANE 8-Lead SOIC (SO-8) 0.1968 (5.00) 0.1890 (4.80) 0.1574 (4.00) 0.1497 (3.80) PIN 1 0.0098 (0.25) 0.0040 (0.10) SEATING PLANE REV. 0 8 5 1 4 0.2440 (6.20) 0.2284 (5.80) 0.0688 (1.75) 0.0532 (1.35) 0.0500 0.0192 (0.49) (1.27) 0.0138 (0.35) BSC 0.0196 (0.50) x 45° 0.0099 (0.25) 0.0098 (0.25) 0.0075 (0.19) –7– 8° 0° 0.0500 (1.27) 0.0160 (0.41) –8– PRINTED IN U.S.A. C3251–8–1/98