FPS (Sigma) Series Programmable Controllers 09/2008 FPS (Sigma) The next generation compact PLC Highlights State-of-the-art PLC technology in the most compact size plus the ability to communicate via all important modern media characterize the FPS (Sigma). With its two 100kHz pulse outputs, four high speed counters that function at up to 50kHz for positioning applications, a programming memory capable of storing 32,000 steps, a real-time clock, and communication interfaces for RS232C and RS485, FPS (Sigma) is one of the most flexible PLCs on the market. Remarkably, it is also one of the smallest! Communication Four quick and easy snap-on cassettes are available to add different serial ports to the FPS (Sigma). All ports are capable of communicating at speeds of up to 115.2kbps. 1-channel RS232C type 2-channel RS232C type 1-channel RS485 type 1-channel RS232C + 1-channel RS485 type Positioning In addition to a host of handy Panasonic functions, the FPS (Sigma) also offers circular and linear interpolation. Circular interpolation can be used for applications that apply glue, linear interpolation for pick & place applications, for example. By combining the FPS (Sigma) with servo motors, you can perform real 2-axis motion control. Temperature control Minas A4 Servo Drives FPS (Sigma) With the thermocouple input units and our accurate unique PID and IPD algorithms, temperature can be controlled more easily and accurately than ever. Fast PID but it overshoots No overshoots but slow Other highlights High expansion capability with up to 384 I/Os Short circuit protected transistor outputs Fastest processing time, 0.32µsec/basic command Built-in analog volume with two points Compact design [30 x 90 x 60mm (WxHxD)] Backup battery Large data memory of up to 2MByte 2 09/2008 FPS (Sigma) example fast and no overshoot FPS (Sigma) CPUs Outstanding performance in a compact design FPS (Sigma) – Transistor output type 28 points Input Output (PNP) 16 points 12 points FPS (Sigma) Relay output type 32 points 24 points Input Output (NPN) 16 points 16 points Input 16 points Output 8 points Connector type Connector type Terminal type FPG-C28P2H-A FPG-C32T2H-A FPG-C24R2H-A FPS (Sigma) – Transistor output type with thermistor input FPS (Sigma) – Relay output type with thermistor input Temperature control 80 70 60 50 40 30 10 0 28 points Input 16 points Output 12 points 32 points Input 16 points 24 points Output 16 points Input 16 points Output 8 points 2 Thermistor inputs 2 Thermistor inputs 2 Thermistor inputs FPG-C28P2HTM FPG-C32T2HTM FPG-C24R2HTM High expansion capability FPS (Sigma) can use the expansion units of the FP0 on the right-hand side. New FPS (Sigma) units can be added to the left-hand side. Max. 4 expansion units each 64 I/Os = 256 I/Os …up to 384 I/O ! CPU max. 32 I/O s Parallel expansion BUS 09/2008 Max. 3 expansion units each 32 I/O s = 96 I/Os Serial expansion BUS 3 FPS (Sigma) expansion units – left side Wide variety of expansion units FPS (Sigma) I/O expansion unit FPS (Sigma) I/O expansion unit FPS (Sigma) Memory expansion unit 64 points Input Output (PNP) 32 points 32 points MIL connector type FPG-XY64D2P-A 64 points Input Output (NPN) 32 points 32 points MIL connector type FPG-XY64D2T-A Memory: 256k words FPG-EM1 FPG-EM1 FPS (Sigma) positioning expansion units RTEX Real-time Ethernet system for Minas A4N servo drives 2-axis 4-axis 8-axis FPG-PN2AN FPG-PN4AN FPG-PN8AN FPS (Sigma) positioning expansion units 4 1-axis 1-axis 2-axis 2-axis Transistor output FPG-PP11 Line driver output FPG-PP12 Transistor output FPG-PP21 Line driver output FPG-PP22 09/2008 FPS (Sigma) expansion units – left side Wide variety of expansion units FPS (Sigma) PROFIBUS expansion unit FPS (Sigma) CANopen expansion unit FPS (Sigma) DeviceNet expansion unit FPS (Sigma) S-Link expansion unit PROFIBUS Master CANopen Master DeviceNet Master S-Link Master FPG-DPV1-M FPG-CAN-M FPG-DEV-M FPG-SL Network plug-in modules for FPS (Sigma) FNS unit FPS (Sigma) FNS (Flexible Network Slave) unit Flexible Network Slave PROFIBUS Plug-in module AFPN-AB6200 FPG-FNS DeviceNet Plug-in module AFPN-AB6201 FPS (Sigma) CC-Link slave expansion unit CC-Link Slave CANopen Plug-in module AFPN-AB6218 FPG-CCLS FP memory loader Communication cassettes • Read or write programs from or into a PLC • Personal computer is not required • Applicable with FP0, FPS (Sigma), FP-X , FP2 and FP2SH 1-channel RS232C type 2-channel RS232C type 1-channel RS485 type FPG-COM1 5-wire FPG-COM2 3-wire FPG-COM3 2-wire 1-channel RS232C type + 1-channel RS485 type FPG-COM4 2-wire 09/2008 AFP8670 Data clear type AFP8671 Data hold type 5 FPS (Sigma) expansion units – right side Wide variety of expansion units A maximum of 3 FP0 expansion units can be added to the FPS (Sigma) CPU unit. Digital I/O units Relay output type 8 points Input Output 4 points 4 points FP0-E8RSA Input only type 16 points Input Output 8 points 8 points FP0-E16RSA 32 points Input Output 16 points16 points FP0-E32RS 8 points Input 8 points FP0-E8XA Transistor output type 16 points Input 16 points FP0-E16XA Option: 8 points Output 8 points FP0-E8YPA (PNP) FP0-E8YTA (NPN) 16 points 16 points 32 points Input Output Output Input Output 8 points 8 points 16 points 16 points16 points FP0-E16PA (PNP) FP0-E16YPA (PNP) FP0-E32PA (PNP) FP0-E16TA (NPN) FP0-E16YTA (NPN) FP0-E32TA (NPN) Output 8 points FP0-E8YRSA Analog I/O units Temperature control units 3 points Input Output 2 points 1 point 4 points Output 4 points 4 points Output 4 points 8 points Input 8 points 4 points Input 4 points 8 points Input 8 points 6 points Input 6 points FP0-A21A FP0-A04I FP0-A04V FP0-A80A FP0-TC4 FP0-TC8 FP0-RTD6 – – – – ± 10V, ± 100mV 0–5V, 0–20mA • K, J, T, R type thermocouples can be used • Input (12bit): ±10V, 0–5V, 0–20mA • Output (12bit): ±10V, 0–20mA 4–20mA • Resolution: 0.1°C • Accuracy: 0.8°C (R type: 3°C) • Temperature range: -100 to 1500°C ±10V AC power supply Input 85 to 265VAC Output 24V DC/0,7A Terminal type FP0PSA2 6 • P t100, Pt1000, Ni1000 • T emperature range: -200 to 500°C Networking units Input 85 to 265V AC Output 24V DC/2,1A MEWNET-F FP0-IOL Terminal type FPPS24050ED (MEWNET-F Slave) 09/2008 PROFIBUS FP0-DPS2 (DP Slave) or Remote I/O Ethernet FPWEB2 (Web-Server unit) FPS (Sigma) Optimized communication function Four types of communication cassettes enable: Efficient connection to serial devices. Transmission speeds of up to 115.2kbits/s. Long transmission distance of up to 1200m. In addition, the green screw terminal is removable for easy wiring. 1-channel RS232C type FPG-COM1 2-channel RS232C type FPG-COM2 1-channel RS485 type FPG-COM3 1-channel RS232C + 1-channel RS485 type FPG-COM4 With the RS232C type communications cassette: Image processing device FPS Efficient connection with other control devices helps to save space! Enables connection to devices with RS232C interface, such as a programmable display panel, image processing device and other devices. When used as a tool port, up to 3 external devices can be connected. A 2-channel type communication cassette is used. GT touch terminal RS232C RS232C With the RS485 type communication cassette: More links than you imagined a compact PLC could achieve (2048 link relays / 256-word link data registers) Can be used to share product type data between different machines. Can be used for interlocking between different machines. Easy wiring between PLCs with twin-core cabling. Link data register Link data register Link data register Product type data Product type data Product type data Process machine Assembly machine Inspection machine RS485 Masterless communication using the FPS (Sigma) Even if a station goes into a power-off state, communications between the other stations continue. The failed station can be integrated quickly and smoothly into the network in the event of recurrence. Link station Link station Link station Link station Connection to external devices using RS485 interface Enables connection to external devices, such as temperature controllers or Eco Power Meter, that are equipped with RS485 interface. Transmission speed: Max. 115.2kbits/s. Transmission distance: Max. 1200m. Control is possible using commercially available RS485 devices. GT Touch Terminals RS232C RS485 RS232C Temperature controller, Eco Power Meter KT4H KW4M 09/2008 7 FPS (Sigma) positioning Specially designed for positioning applications Max. 100kHz pulse output performance is now standard. Powerful device capable of linear interpolation and circular interpolation. Pulse output max. 100kHz Because command processing at speeds up to 100kHz is available, high-speed, high-precision positioning is enabled. Along with stepping motor control, the specs also ensure plenty of scope for controlling servo motors. FP∑ (Sigma) Stepping motor Servo motor Pulse output CW Y0 Pulse output CCW Y1 Motor driver 1 Pulse output CW Y3 Possible to combine with pulse-train input drivers Single unit enables two-axis control 5 Pulse output CCW Y4 Motor driver 2 Rapid 0.02ms start (when JOG operation controls are executed) The time taken to execute the JOG operation, from the instant the trigger (execution condition) goes on to the time of pulse output, is 0.02ms and 0.2ms even with trapezoidal control. Control time is reduced even for machines that quickly and repeatedly restart. Linear interpolation and circular interpolation are built in (FPG-C32T2H-A and FPG-C28P2H-A) Interpolation functions enable simultaneous control of two axes. Applications that a compact PLC couldn‘t previously cope with are no longer a challenge. Linear Interpolation Circular Interpolation Adhesive And there’s more: Support for CW/CCW method You can choose to set either 30 or 60 steps of acceleration/ deceleration. This feature means you can achieve smoother movement during long acceleration/ deceleration periods of stepping motors. The settings are there for a maximum 60 accelaration/ deceleration steps. Reduce overall costs by designing systems that combine with servo motors and small stepping motors without support for Pulse and Sign method. Pulse / Sign method CW / CCW method Smooth acceleration/deceleration 8 09/2008 Motor driver Motor driver (X 9396, Y -3420) Target position E (X 8660, Y -5000) Home sensor ON XA ON 2000Hz FPS (Sigma) positioning 100Hz 0Hz High-speed, high precision positioning 150ms Y-axis Programming with convenient and easy-to-understand instructions (CH2) Selectable home return mode 2000 The home return method may be specified even in situations such as when only a single sensor is being used, depending on the design. When the home position return is completed, a deviation counter clear signal can also be output. 5000 X-axis Uses a preset value table for starting speed, target speed, acceleration/deceleration time, and other factors. Easy-tounderstand programming is possible since numbers can be specified intuitively. Current position S Comes with dedicated instructions for each mode: (X 5000, Y 8660) trapezoidal control, home return, JOG operation, free table operation, linear interpolation, and circular interpolation. (CH0) θ Center position O (Xo,Yo) Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Home position return JOG operation Current position S (X 5000, Y 8660) Pulse output diagram (when the home position proximity input is not used). Pulse output diagram. Home sensor ON XA ON θ Center position O 2000Hz (Xo,Yo) XB (JOG command) ON OFF Pass position P (X 9396, Y -3420) 100Hz 0Hz 300Hz Target position E (X 8660, Y -5000) Y0 (Pulse) 0Hz 150ms Home search automatically reverses the motor rotation when Over limit input(+) or Over limit input (-) is input and their Y-axis sensor in order (CH2) XA searches for the home position or ON near homeHome position ON to return to it automatically. 2000 This refers to an operation in which the motor is rotated only while operation commands are being input. This is used to forcibly rotate the motor using input from an external switch, for instance when making adjustments. Depending on the circumstances, unlimited feeding can be accomplished with the JOG operation in some cases. 2000Hz 100Hz 0Hz Linear interpolation Positioning Iocus. 5000 150ms X-axis (CH0) Circular interpolation Positioning Iocus. Center-radial setting methods are also available. Y-axis (CH2) 2000 Current position S (X 5000, Y 8660) θ Center position O (Xo,Yo) 5000 X-axis (CH0) A control function that automatically defines the continuum of points in a straight line based on only two coordinate positions. XB (JOG command) ON OFF Target position E (X 8660, Y -5000) Allows points to be smoothly traversed by arced paths for which the user specifies the orientation plane, the radius of curvature, motion path profile and direction of motion. XA ON 300Hz Y0 (Pulse) 0Hz Pass position P (X 9396, Y -3420) 2000Hz 09/2008 100Hz Home sensor ON 9 FPS (Sigma) positioning expansion units Precise positioning Features Fast startup of 0.02 or 0.005ms makes cycle time reduction possible. Feedback pulse count function makes output pulse counting from external encoders possible. JOG positioning control supports a wide range of applications. 4 types of S-curve acceleration/deceleration control makes smooth startup and stopping possible: Sine curve, quadratic curve, cycloid curve and cubic curve. FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22 K The FPS (Sigma) positioning unit can handle simultaneous startup of multiple axes, enabling simultaneous control of linear interpolation and other elements through user programs. K Transistor output type (open collector) and line driver output type are available. Unit type and product number Type Output type Part number 1-axis type Transistor output type FPG-PP11 2-axis type Transistor output type FPG-PP21 1-axis type Line driver output type FPG-PP12 2-axis type Line driver output type FPG-PP22 10 09/2008 FPS (Sigma) RTEX expansion units RTEX multi-axis network servo system The RTEX positioning units support Minas A4N network servo drives. A mutually optimized system consisting of PLC and servo drive greatly simplifies installation. Configuration example: 16 axes + I/O (256) FP3 positioning unit RTEX Monitor LEDs Status display Link status Error display Pulser input status Pulser input terminal Network port (Transmit) Network port (Receive) FP dedicated expansion unit (Max. of 4 units in combination with positioning unit) Positioning unit RTEX (Max. 2 units) Control unit FP /FP0 common expansion unit (Max. 3 units) System configuration: Maximum number of control axes: 16 axes. Realization of highly accurate 2-axis circular interpolation, 3-axis linear interpolation and 3-axis spiral interpolation with high-speed 100Mbps communication. With 3 types in the product range, for 2 axes, 4 axes and 8 axes, provides flexible support even for control of small numbers of axes. By using loop wiring Realtime Express* provides high reliability by creating smooth communication conditions with the data flow always in the same direction. * Matsushita Electric Industrial network servo systems FP2/FP2SH Positioning unit RTEX Specifications: Configuration example: 8 axes x 14 modules = 112 axes Master backplane Pulser input Part number FP∑ (Sigma) / FP2 Monitor LEDs Status display Link status Error display Pulser input status terminal Control method Interpolation control Network port (Transmit) 2-axis type 4-axis type 8-axis type FPG-PN2AN FPG-PN4AN FPG-PN8AN Expansion backplane Control units Pulse/µm/inch/degree Unit specifications Network port (Receive) Positioning control functions Position data Backup 600 points for each axis Parameters and data file can be saved to FROM Acceleration/deceleration method Linear acceleration/deceleration/S-curve acceleration/deceleration Acceleration/deceleration time 0 to 10,000ms (1ms units) different settings for acceleration and deceleration are possible Positioning area (-1,073,741,823 to 1,073,741,823 pulse) increment and absolute specification Speed control functions Origin functions PTP Control, Cursor Path (CP) Control 2-axis/3-axis linear interpolation, 2-axis circular interpolation, 3-axis spiral interpolation Supported with JOG operation (free run operation) Search method Origin proximity (DOG) search Creep speed Free settings possible Pulser input operation support Other functions Auxiliary output code, auxiliary output contact support Communication specifications Dwell time support Communication speed Cable 100Mbps Commercially available LAN straight cable (shielded category 5e) Connection method Communication cycle/no. of terminals Ring method 0.5ms; max. 8 axes/system (command cycle: 1ms) Transmission distance Between terminals: 60m; total length: 200m 09/2008 11 Optimized temperature control Functions convenient for temperature control are built in The control unit with thermistor inputs enables temperature control at low cost Two thermistor inputs, which cost less than thermocouples, can be connected to the FPS (Sigma) unit via thermistor inputs (FPG-C28P2HTM, FPG-C32T2HTM and FPG-C24R2HTM). FPS (Sigma) control unit that FP¤ control unit that accepts thermistors accepts thermistors Thermistor Using a simple linearization command, measuring the temperature by the thermistor can be programmed easily. Analog I/O Unit A/D sensor sor nerator D/A Inverter Motor Four- and eight-channel type thermocouple input expansion unit Up to three units can be added to each control unit, enabling temperature Analog input type control of up to 24 channels. servodriver Servo motor Advantages over multiple temperature controllers: Information collection and computer-based storage. On-site error monitoring using programmable display. Significant reduction in total costs. Power supply stabilisation by protecting synchronisation between heater ON and OFF states. Temperature settings can be easily changed using batch function. Optimized temperature control with PID and PWM instruction You can easily set multi-stage temperature control and time control usually available only in high performance type temperature controllers. Various FPWIN Pro libraries simplify the programming of closed loop controlled electrical installations and consequently save valuable human resurce costs. The process and temperature control Library NCL-PTC-LIB, for example, includes linear and non-linear controller types such as the P/I/PI/PID controller and two-point / three-point controllers with and without hysteresis. Functions for dead band, interpolation, ramp limiting, dead time and averaging are also included. 12 09/2008 Example of temperature control with the auto-tuning function only FP∑ (Sigma) data memory expansion unit Data capacity expandable up to 256k words Features Able to store 256k words, this memory unit is well-suited for storing remote monitoring logs. Take advantage of FPS’s (Sigma) memory for manufacturing systems that produce more than one model. With FPS’s (Sigma) memory, you no longer need to download new production data every time you switch manufacturing process. Up to 4 units can be connected to the FPS (Sigma), allowing up to 1024k words to be stored. General specifications Item Ambient temperature/ humidity Storage temperature/ humidity Vibration resistance Shock resistance Noise immunity Basic unit mass The amount of increase in control unit consumption current FPG-EM1 Description 0 to 55°C, 30 to 85% RH (no condensation) -20 to +70°C, 30 to 85% RH (no condensation) 10 to 55Hz, 1 sweep/min., double amplitude of 0.75mm, 10min. on 3 axes 98m/s 2 or more, 4 times on 3 axes 1000V (P-P) with pulse width 50ns, 1µs (using a noise simulator) Approx. 80g 35mA or less (24VDC) (100mA or less (internal 5VDC) Performance specifications Item Memory capacity Battery life 5V Power consumption Number of I/O points Description 256k words (1k words x 256 banks) 5 years or more 10 to 55Hz, 1 sweep/min., double amplitude of 100mA or less Input 16 points Programming tool FPWIN Pro Instructions F150 and F151 are necessary for reading from and writing to memory expansion units. Data is read with the F150 instruction. X0-7 X8-F 0 RUN 1 2 PROG. 3 Data is written with the F151 instruction. 4 5 6 ERROR 7 ALARM 8 9 A B RUN C D E F PROG. Y0-7 Y8-F 0 1 2 3 4 COM.1 S R COM.2 S R 5 6 7 8 9 A B C D E F max. V0 min. V1 09/2008 13 FPS (Sigma) Flexible Network Slave units Powerful, modular network units The Flexible Network Slave (FNS) units are powerful, modular network units used together with the programmable controllers FPS (Sigma). By exchanging compact network blocks, you can connect to various networking systems without having to modify your entire hardware platform. The blocks are available for three bus systems: PROFIBUS, DeviceNet and CANopen. Others are planned for the future. Flexible Plug-In Network modules The world’s first in a PLC FPG-FNS PROFIBUS Plug-in module AFPN-AB6200 DeviceNet Plug-in module AFPN-AB6201 CANopen Plug-in module AFPN-AB6218 No special tools are required for mounting. You can mount the blocks in the device at any phase between manufacturer and end customer without having to worry about special protective provisions. Advantages: Wide range of connectivity solutions for FPS (Sigma) and FP2/FP2SH. One PLC hardware platform for several bus systems. Fast reaction on new market trends possible with existing units. No additional hardware development needed. You need only to exchange the network block. Very small and compact size. For each network type ready-made function libraries are available for the programming software FPWIN Pro, which can be downloaded from Panasonic Electric Works’ internet homepage. These libraries will drastically shorten the time needed to develop your applications and consequently save valuable human resource costs. They also include a complete online help file and programming examples. In addition, you need the GSD or EDS files which describe how the slave modules communicate with the master module. Also these can be downloaded from the same internet homepage. FNS (Flexible Network Slave) specifications: Item Baud rate Isolation Connection types Maximum inputs/ outputs Additional features Interface PROFIBUS DeviceNet CANopen Automatic baud rate detection 9.6kbaud to 12Mbaud 125kbps to 500kbps 10kbps to 1Mbps Galvanically isolated bus electronics PDO (Process Data • Cyclic connections Object) exchange via: DP-V0: process data is • COS (Change of State) • Cyclic synchronous accessed from the • Bit strobe connections PROFIBUS network as • Acyclic synchronous • Polled connections cyclical I/O data • COS • Explicit connections • Timer-driven connections 76 words altogether for E.g. for cyclic connec128 words inputs and outputs tions: 128 words in each (for TPDOs and RPDOs) (in units of 1.2 or 4 words) direction • UCMM capable Diagnostic support • CIP parameter object Diagnostic support • Diagnostic support DB9F 5-pin terminal block DB9M (9-pin D-sub male) (9-pin D-Sub female) Free download for FNS-related files: www.panasonic-electric-works.com 14 09/2008 FPS (Sigma) Fieldbus Master Units The optimal network solution for your facility The expansion Fieldbus Master Units (FMU) allow you to integrate FPΣ (Sigma) PLCs into your network with a maximum degree of flexibility. The units are available for three bus systems: PROFIBUS, DeviceNet and CANopen. Others are planned for the future. FPS FMU PROFIBUS: FPG-DPV1-M FPS FMU DeviceNet: FPG-DEV-M FPS FMU CANopen: FPG-CAN-M Advantages: Wide range of connectivity solutions for FPΣ (Sigma). One PLC hardware platform for several bus systems. Gateway function between Fieldbus types simply by connecting the corresponding expansion units to the same CPU. One configuration software for various Fieldbus systems: one-time cost, several network types, only one installation necessary, user must only be trained to use one software. The configuration software is integrated in the PLC programming software Control FPWIN Pro: no additional software required on the PC, bus-relevant global variables are automatically generated for the PLC program Fieldbus Master Units (FMU) Library for PROFIBUS, DeviceNet and CANopen can be downloaded free of charge from Panasonic Electric Works’ internet homepage. Control Configurator FM is an add-on software for Control FPWIN Pro and is used to configure and diagnose the FMUs. Part number: AFPS35510 FMU (Fieldbus Master Unit) specifications: Technical data Bustype Number of slaves PROFIBUS DP RS485 Connection types Internal current consumption Connector type CANopen CAN / ISO 11898 125 Number of process data Bus length DeviceNet 63 126 3584 bytes for inputs and 3584 bytes for outputs 100m (12Mbit/s) 200m (1.5Mbit/s) 400m (500kbit/s) 1km (187.5kbit/s) 100m (500kbit/s) 250m (250kbit/s) 500m (100kbit/s) 40m (1Mbit/s) 500m (100kbit/s) DP-V0: process data is accessed from the PROFIBUS network as cyclical I/O data • • • • • PDO (Process Data Object) Exchange via: • Cyclic synchronous • Acyclic synchronous • COS • Timer-driven connections Cyclic connections COS (Change of State) Bit strobe connections Polled connections Explicit connections 450mA 150mA 450mA DB9F (9-pin D-Sub female) 5-pin terminal block DB9M (9-pin D-Sub male) Weight 95g 09/2008 15 FPS (Sigma) S-Link expansion unit Flexible wire-saving link system S-Link Features Up to four S-Link units can be attached to one FPS (Sigma) CPU. Each unit supports up to 128 I/O signals over a pair of wires up to a distance of 200m (400m when a booster is used). The combination of input and output point quantities (a total of 128 points max.) can be set by the rotary switch in increments of 32 points. The transmission line connection is realized via a T-branch multi-drop wiring with hook-up connectors. Adding devices is rendered easy and maintenance is easy. FPS (Sigma) + S-Link unit FPΣ + S-LINK unit FPG-SL Features 24VDC The four-wire cable (two signal wires and two power wires) enables efficient wiring, and the T-branch wirinig enables a flexible connection layout. About 60 types of S-Link input/output devices can be connected to this unit, enabling it to meet diverse I/O 35 Ms needs. In addition, the high transmission voltage (24VDC) and the wide clock width (35µs) provide high noise immunity. Flexible and reliable wiring is available, reducing the wiring work. Features The control unit automatically recognizes I/O allocation in accordance with the attached S-Link unit position, making the S-Link unit as easy to use as a common expansion I/O device. If the main wire is broken and an input/output device cannot be recognized, then the S-Link unit displays the device number. This function significantly reduces the time required for troubleshooting during an equipment startup check or recovering from on-site problems. Specifications Transmission method Synchronization Transmission protocol Transmission line Transmission speed Transmission distance *¹ Connection method Number of I/O points Bi-directional time-divided multiple signal transmission Bit synchronization, frame synchronization S-Link protocol Exclusive flat cable or cabtyre cable 28.5kbps Main signal wires: Extensible up to 200m (400m when a booster is used) T-branch multi-drop wiring or multi-drop wiring 128 points max. (adjustable in encrements of 32 I/O points) *1 For boosters, see the S-Link catalog and manual issued by SUNX Limited. 16 09/2008 FPS (Sigma) Supports the enhancement of your equipment’s performance Network enhancement Modbus-compatible FPS (Sigma) is compatible with the world‘s de facto standard Modbus* and can serve as both Modbus RTU master and slave, making it ideal for air conditioning or temperature control etc. FPS (Sigma) can serve as Modbus master or slave Can be used as a master station [F145 (Write) and F146 (Read) instructions]. Can easily communicate with temperature controllers, inverters, FP-e and overseas PLCs. Also serves as a slave station. * Protocol developed by Modicon Inc., an American company Other available applications When 17 or more FPS (Sigma) units need to be linked, you can use the Modbus function instead of MEWNET-W0 to link up to 99 units. Since each FPS (Sigma) unit can be either a master or a slave, a multi-master link can be created by passing a token from a user program. Temperature controller Power meter Inverter FP2/FP2SH FP-e FP-X Token passing A multi-master link of up to 99 units can be created. Master/ Slave Master/ Slave Master/ Slave Master/ Slave New “MEWTOCOL Master” function available The MEWTOCOL master function automatically creates and transmits commands using the Panasonic open protocol MEWTOCOL. This function significantly facilitates serial communications with MEWTOCOL-compatible equipment, such as PD60/65, KT4H and KW4M. RS232C 2D code reader PD60/65 RS485 Temperature controller KT4H Eco Power Meter KW4M Security enhancement Programs are copy-protected by the upload restriction setting and an eight-character password. The setting to inhibit the uploading of PLC programs to PCs protects your programs from unauthorized copying. (If this setting is released, programs in the PLC are forcibly cleared.) An eight-character password has been adopted. (The conventional four-character password is also available.) Approx. 218 trillion passwords can be set by combining eight alphanumeric characters, making it nearly impossible to crack the password set. Debugging performance enhancement Up to 512 steps can be rewritten simultaneously in RUN mode. This improvement allows efficient program debugging without stopping the operation. 09/2008 17 FP Web-Server FPS (Sigma) programming and operation with LAN/WAN Wordwide communications The FP Web-Server module connects all FP-series controllers to the Ethernet. No changes to the PLC program are necessary. Simply assign an IP address to the FP Web-Server and connect the PLC to the FP Web-Server via the serial RS232C interface. A standard browser, e.g. MS Internet Explorer, can be used for access at the PC. Configuration of the unit is easily done with the FP Web Configurator Tool, which has to be ordered once separately. FP Web-Server main features: FP Web-Server advantages: Uses existing intranet, saves wiring Uses standard browser, saves Scada software Remote control Remote monitoring Remote programming Alarm information via email Interface/protocol converter Web-Server: PLC data presented as HTML pages Access via standard internet browser HTML entry field for PLC data change Optional password protection Java applet functions library Ajax JavaScript examples available Email: PLC can send emails, also with PLC data attachments Email server access via LAN or Internet dial-up PLC defined or pre-stored mail text FPWEB2 RS232C device server: Ethernet ↔ RS232C conversion (MEWTOCOL) Transparent RS232C data tunnelling via Ethernet Programming and visualisation access via Ethernet Modem / Ethernet gateway: FP Web-Server can be dialled up via modem for local or network access One remote gateway for multiple FP Web-Servers in a local Ethernet network Remote password handling IEC60870 communicator Based on the same hardware as the FP Web-Server safe and easy telecontrol with FP-series PLCs using the wide spread IEC60870-5 telecontrol standard is possible. Thus remote process stations can easily be linked to supervisory control systems or telecontrol main stations. The IEC60870 communicator supports both IEC60870-5-101 communication via RS232C or modem and IEC60870-5-104 communication via Ethernet in one module. Modbus-TCP communication Modbus-TCP server or client for a PLC Modbus-TCP server for multiple PLCs Modbus-TCP server gateway for Modbus-RTU slave unit(s) Modbus-TCP client gateway for any Modbus-RTU master Modbus-TCP master or slave interface for a PLC Other functions: XML file delivery for PLC data exchange Network time server functions Specifications Protocols Number of browsers Number of emails Number of email addresses Number of PLC per unit IP address Security Operating power Dimensions Part number FP Web-Server Licence to upgrade an FP Web-Server to an IEC60870 communicator FP Web Configurator Tool 18 FPWEB2 IEC60870LIS LEDs Flash memory Standards fulfilled FPWEBTOOL2 09/2008 TCP/IP, UDP/IP, SMTP, PPP, NTP, FTP, TELNET, HTTP, MEWTOCOL-COM Up to 64 browsers can be connected to one FP Web-Server 4 predefined in FP Web Flash memory 1 programmable in PLC DT memory as ASCII 4 predefined in FP Web flash memory, 1000 addresses in PLC DT memory, assuming an average of 32 characters are used per email address and that an FP0-T32CP with 16k word memory is used Two PLCs can be connected 3-pin port (port number: 9094) DB8 port (port number: 9095) DHCP or manually set by software Password and DIP switch 24VDC, 75mA (max.) 25 x 90 x 60mm (W x H x D) Power, COM Ethernet connection, COM data exchange 512Kbytes CE, UL, cUL Control FPWIN Pro PLC programming software conforming to IEC 61131-3 FPWIN Pro is the Panasonic programming software developed according to the international standard IEC 61131-3 (for Windows 98, NT V4.0, 2000, ME or XP). This new version is a result of experience gained over many years. We were one of the first PLC manufacturers to offer an IEC 61131-3 programming software, and we are a leading member of the international organisation PLCopen. Multiple address assigment is caught automatically by the compiler. Input and output variables are defined once in the global variable list. Local variables are allocated automatically by the compiler. Type safe programming using simple or complex data types. Comfortable programming in the graphical LD editor (ladder diagram). Functions can be saved in libraries for future reuse. One instruction for different data types (overloaded instructions). Temporary variables are allocated and released automatically by the compiler. Navigator with tree representation of called functions provides an overview even for very complex projects. Long variable names make the program self-explanatory. The SFC editor (Sequential Function Chart) allows you to easily visualize processes. Additional window for monitoring and forcing variables. Special functions for controlling the SFC program from another program. Using alliases names for PLC-independent access on the special data registers, e.g. RTC The ST editor (Structured Text) solves complex programming tasks. Structuring with selection statements. No. C-35 04.04.2003 DS: 10 of 26 No. C-34 ST April 4, 2003 Using loops for running through incoming data… …or arrays. Easy handling of formulas and arithmetic expressions. Data types supported: 10 of 26 Using STRING functions for analyzing incoming data… Free demonstration disc …or for generating formatted output strings. The most important highlights at a glance: One software for all FP-series PLCs. 5 programming languages (instruction list, ladder diagram, function block diagram, sequential function chart, structured text) available for all PLCs. Program organisation units, task and project management provide clear structure. Reuse of ready-made functions and function blocks saves time for programming and debugging. Online monitoring and diagnostics. Forcing – turning off input and output contacts via the PC. Modem communication for remote programming, service and diagnostics. Extensive comments – online documentation created hand in hand with the program. 6 languages are supported: English, German, French, Italian, Spanish and Japanese. 09/2008 Part numbers: FPWINPROF: Full version supports all FP-series PLCs FPWINPROS: Small version, supports FP-e, FP0, FP-X and FPS (Sigma) 19 FPS (Sigma) Specification tables Performance specifications Description Item Type of control unit Part number NPN transistor output type PNP transistor output type Relay output type FPG-C32T2H-A FPG-C32T2HTM FPG-C28P2H-A FPG-C28P2HTM FPG-C24R2H-A FPG-C24R2HTM 32 (Input: 16 / Output: 16) 28 (Input: 16 / Output:12) 24 (Input: 16 / Output: 8) Max. 384 Max. 380 Max. 376 Number of I/O points No expansion With expansion Program memory Program capacity Operation speed Built-in Flash ROM (without backup battery) 32,000 steps 0.32 µs/step, basic instructions Memory for execution External input (X) 1184 points External output (Y) 1184 points Internal relay (R) Timer/Counter (T/C) 4096 points (R0 to R255F) 1024 points 1, 2 / at reset: timer 1008 points (T0-T1007), counter 16 points (C1008-C1023), Timer range is selected by instructions from 1ms, 10ms, 100ms, 1s Counter: 1 to 32,767 counts Link relay (L) 2048 points ¹ Data register (DT) 32,765 words (DT0-DT32,764) ¹ Link data register (LD) Index register (I) Differential points Master control relay points Labels (JP+LOOP) Number of step ladder Number of subroutine High-speed counter Pulse output PWM output Pulse catch input Interrupt program Self-diagnosis functions Clock/calendar function Volume input Thermistor input Link functions Battery life (battery is optional) Comment storage Linear/circular interpolution for positioning Other functions 256 words ¹ 14 words (I0-ID) Unlimited number of points 256 points 256 labels 1000 stages 100 subroutines Single-phase: 1ch: 50kHz/2ch: 30kHz/3 or 4ch: 20kHz / Two-phase: 1ch: 20kHz/2ch: 15kHz 1 channel: 100kHz / 2 channel: 60kHz 2 channels, 1.5 to 12.5kHz (at resolution of 1000) / 15.6 to 41.7kHz (at resolution of 100) 8 points (X0-X7) 9 programs (external 8 points, 1 periodical interrupt point 0.5ms–30s) Watchdog timer, program syntax checking, etc. Year, month, day, hour, minute, second, and day of week 6 2 points resolving power 10bits (K0-K1000) 2 points, resolution: 10 bits (0 to 1000) (for C32T2HTM, C24R2HTM and C28P2HTM only) Computer link (1:1, 1:N) 3, 4 General communication (1:1, 1:N) 3, 4 PLC link 5 220 days or more* (actual usage value: approx. 840 days (25°C) Suggested replacement interval: 1 year All kinds of comments, including I/O comments, remarks and block comments, can be stored (without backup battery) Available Available Not available Program edition during run, constant scan, forced I/O, password, floating point real number operation, PID processing instruction, comment memory 328kByte Notes: 1) If a battery is not used, only fixed area is backed up (Counter: C1008-C1023, internal relay: R900-R97F, Data register: DT32710-DT32764). If a battery is used, backup is possible: Area-setting of hold or no-hold is possible by system register. 2) Points can be increased using auxiliary timer. 3) Optional communication cassette (RS232C type) is necessary for 1:1 communication. 4) Optional communication cassette (RS485 type) is necessary for 1:N communication. 5) Optional communication cassette (RS485 type) is necessary. 6) Optional battery is necessary in order to use Clock/Calendar function. Precision calendar timer: at 25°C = 77°F less than 51-second error per month / at 0°C = 32°F less than 119-second error per month / at 55°C = 131°F less than 148-second error per month. *Value applies when no power is supplied at all. 20 09/2008 FPS (Sigma) Specification tables Input specifications Insulation method Optical coupler Rated input voltage 24VDC Input voltage range Rated input current 21.6 to 26.4VDC 3.5mA–8mA depends on input no. 8 points/common (FPG-C24), 16 points/common (FPG-C32/C28), 32 points/common (FPG-XY64) Either the positive or negative of input power supply can be connected to terminal Input points per common Min. ON voltage / Max. OFF current Max. ON voltage / Min. OFF current Input impedance 19.2V / 3mA–6mA depending on input no. 2.4V / 1.3mA 3k–6.8k depends on input no. CPU: Expansion: Response time Operating indicator 1ms or less, 5µs (HSC, pulse catch, interrupt input) 0.2ms (OFF → ON) 0.3ms (ON → OFF) LED Output specifications – Transistor output type Item FPG-C32 (NPN) Insulation method Optical coupler Output method Rated voltage range Operating load voltage range Max. load current Max. surge current Output points per common Open collector Response time FPG-C28 (PNP) 5 to 24VDC 24VDC 4.75 to 26.4VDC 21.6 to 26.4VDC For Y0, Y1, Y3, Y4: 0.3A – For Y2, Y5 to YF: 0.1A For Y0, Y1, Y3, Y4: 0.5A – For Y2, Y5 to YB: 0.3A For Y0, Y1, Y3, Y4: 0.9A – For Y2, Y5 to YF: 0.5A For Y0, Y1, Y3, Y4: 1.5A – For Y2, Y5 to YB: 0.7A 16 points/common 12 points/common OFF → ON For Y0, Y1, Y3, Y4 at 15mA or less: <2µs – For Y2, Y5 and higher: < 0.2ms ON → OFF For Y0, Y1, Y3, Y4 at 15mA or less: <8µs – For Y2, Y5 and higher: < 0.5ms Power supply for driving internal circuit Operating indicator Phase fault protection 21.6 to 26.4VDC (70mA) LED Thermal protection for Y2, Y5 and higher Output specifications – relay output type Output type Normally open (1 Form A) Rated control capacity 2A 250VAC, 2A 30VDC (max. 4.5A/common) (resistive load) Output points per common OFF → ON Response time ON → OFF Mechanical life time Electrical life time Surge absorber Operating indicator 8 points/common 10ms or less 8ms or less 20 million operations or more 100,000 operations or more None LED Shock resistance 98m/s2 or more, 4 times on 3 axes Noise humidity 1000V (p-p) with pulse widths 50ns and 1µs Operating condition Free from corrosive gasses and excessive dust 09/2008 21 FPS (Sigma) product overview Part numbers FPS (Sigma) control units Product name FPS C28 CPU, 16 inputs, 12 outputs (transistor PNP) FPS C32 CPU, 16 inputs, 16 outputs (transistor NPN) FPS C24 CPU, 16 inputs, 8 outputs (relay) FPS C28 CPU, 16 inputs (+ 2 thermistor inputs) , 12 outputs (transistor PNP) Part number FPG-C28P2H-A FPG-C32T2H-A FPG-C24R2H-A FPG-C28P2HTM FPS C32 CPU, 16 inputs (+ 2 thermistor inputs) , 16 outputs (transistor NPN) FPG-C32T2HTM FPS C24 CPU, 16 inputs (+ 2 thermistor inputs), 8 outputs (relay) FPG-C24R2HTM FPS (Sigma) expansion units (left side expansion) FPS 64-points I/O expansion unit, 32 inputs, 32 outputs (transistor PNP) FPS 64-points I/O expansion unit, 32 inputs, 32 outputs (transistor NPN) FPS memory expansion unit, 256k words FPS positioning expansion unit, 1 axis type, transistor output FPS positioning expansion unit, 1 axis type, line driver output FPS positioning expansion unit, 2 axes type, transistor output FPS positioning expansion unit, 2 axes type, line driver output FPS positioning expansion unit RTEX, 2 axes type FPS positioning expansion unit RTEX, 4 axes type FPS positioning expansion unit RTEX, 8 axes type FPS PROFIBUS master expansion unit FPS FNS + PROFIBUS DP slave module FPS CANopen master expansion unit FPS FNS + CANopen slave module FPS DeviceNet master expansion unit FPS FNS + DeviceNet slave module FPS S-Link master expansion unit FPS CC-Link slave expansion unit FPG-XY64D2P-A FPG-XY64D2T-A FPG-EM1 FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22 FPG-PN2AN FPG-PN4AN FPG-PN8AN FPG-DPV1-M FPGFNS + AFPNAB6200 FPG-CAN-M FPGFNS + AFPNAB6218 FPG-DEV-M FPGFNS + AFPNAB6201 FPG-SL FPG-CCLS FP0 expansion units (right side expansion) FP0-E8RS, 4 inputs, 4 outputs (relay) FP0-E8X, 8 inputs FP0-E8YP, 8 outputs (transistor PNP) FP0-E8YT, 8 outputs (transistor NPN) FP0-E16RS, 8 inputs, 8 outputs (relay) FP0-E16P, 8 inputs, 8 outputs (transistor, PNP) FP0-E16T, 8 inputs, 8 outputs (transistor, NPN) FP0-E16X, 16 inputs FP0-E16YP, 16 outputs (transistor PNP) FP0-E16YT, 16 outputs (transistor NPN) FP0-E32PA, 16 inputs, 16 outputs (PNP) FP0-E32RS, 16 inputs, 16 outputs (relay) FP0-E32T 16 inputs, 16 outputs (NPN) FP0-A21A, 2 analog inputs, 1 analog output FP0A04V, 4 analog outputs, -10 to 10V FP0-A04I, 4 analog outputs, 4 to 20mA FP0-A80A, 8 analog inputs FP0 thermocouple unit, 4 inputs FP0 thermocouple unit, 8 inputs FP0 RTD input unit, 6 inputs FP Web-Server 22 FP0-E8RSA FP0-E8XA FP0-E8YPA FP0-E8YTA FP0-E16RSA FP0-E16PA FP0-E16TA FP0-E16XA FP0-E16YPA FP0-E16YTA FP0-E32PA FP0-E32RS FP0-E32T FP0-A21A FP0-A04V FP0-A04I FP0-A80A FP0-TC4 FP0-TC8 FP0-RTD6 FPWEB2 09/2008 FPS (Sigma) product overview Part numbers FPS (Sigma) accessories Product name FPS 1 channel, RS232C type communication cassette FPS 2 channels, RS232C type communication cassette FPS 1 channel, RS485 type communication cassette FPS 2 channels, RS232C & RS485 type communication cassette FPS battery, for memory backup & clock functions FPS power supply cable, 1m High capacity battery holder Part number FPG-COM1 FPG-COM2 FPG-COM3 FPG-COM4 AFPG804 AFPG805 AFPG807 FP memory loader, for transfer of programs without a PC or memory unit (data clear type) AFP8670 FP memory loader, for transfer of programs without a PC or memory unit (data hold type) AFP8671 AC power supply FP0 AC power supply, 24VDC, 0.7A FP Power supply, 24VDC, 2.1A FP0-PSA2 FPPS24050ED Software FPWIN Pro PLC programming software, small version for FP-e, FP0, FPS (Sigma) and FP-X with English manual with German manual with French manual FPWIN Pro PLC programming software, full version for all FP-series PLCs with English manual with German manual with French manual FPWINPROSEN5 FPWINPROSDE5 FPWINPROSFR5 FPWINPROFEN5 FPWINPROFDE5 FPWINPROFFR5 FP OPC server software with one license AFPS03510D FP OPC Server license AFPS03517D FP Data Analyzer software tool to read and display PLC data AFPS04510D Control configurator FM, configuration software for FPS (Sigma) FMU AFPS35510 Configurator PM software tool for FPS (Sigma) positioning units RTEX AFPS66510 PCWAY data monitoring, logging and setting software based on Microsoft Excel AFW10031 CommX software with USB port dongle AFW20031 USB port dongle for CommX and PCWAY AFW1033 09/2008 23 Global Network North America Europe Asia Pacific China Japan Panasonic Electric Works Please contact our Global Sales Companies 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(06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/ Matsushita Electric Works, Ltd. Panasonic Electric Works Asia Pacific Pte. Ltd. 101 Thomson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689 Japan Singapore Level 2, Tower W3, The Towers Oriental Plaza, No. 2, East Chang An Ave., Dong Cheng District, Beijing 100738, Tel. (010) 8518-5988, Fax (010) 8518-1297 RM1205-9, 12/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398 09/2008 Copyright © 2008 • Printed in Germany 4136 euen 08/08