I IM L E R Technical Specification Y R A N 500 W Single Vout Series P Medical Grade AC/DC Power Supply With PFC 85-264 Vrms 12/24/36/48 V 500 W 700 W Up to 90 % Input Voltage Semi-Regulated Output Output Continuous Output Transient Full Load Efficiency 1500 W Encased 1000 W Encased Package Configurations Available Up to three units can be factory mounted into a chassis. The 500 W Single Vout Series can be configured as follows: 500 W Encased • 500 W (1 unit) • 1000 W (2 units) • 1500 W (3 units) 500 W Single Vout Series Features • • • • • • • • High efficiency (90% for 48 VOUT Model at 500 W) Universal input voltage range Semi-regulated output for bus stability Parallel operation supported Integral fan cooling with speed control Active PFC; EN61000-3-2 compliant Low leakage; EN60601-1 compliant Low noise; EN55011 / EN55022 Class B compliant Product # AQ0500MUxx Series Phone 1-888-567-9596 • Over–current, over–voltage, and over–temp protection • DC Power Good / AC Power Good signals • Remote enable input • Fan status output / Fan enable input • Small size: 3.59" x 5.25" x 1.63" • RoHS 6/6 compliant • 5 V (250 mW) standby output www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 1 Y R A IN M LI E R P Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical ACuQor 500W Series ELECTRICAL CHARACTERISTICS All specifications typical with TA = 25 °C, unless otherwise specified. GENERAL SPECIFICATIONS MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output voltage (at 250W) (Semi-regulated) Efficiency (see figs. 1, 3, 5, 7) Hold-up time (to -20%) 12 24 36 48 Vout Vout Vout Vout 12 48 12 48 Vout, Vout, Vout, Vout, 12.4 25 37.5 50 115 115 230 230 Vrms, Vrms, Vrms, Vrms, 500 500 500 500 W W W W 86% 89% 88% 90% 12 Vout 24 / 36 / 48 Vout Maximum load capacitance 12 24 36 48 Output ripple voltage 500 W 700 W See Figures 11, 12 Overvoltage protection Vout Vout Vout Vout 16,000 8,000 4,000 2,000 Switching frequency (20 MHz BW) Twice line frequency (at 300W) µF µF µF µF 0.5% p-p 5.0% p-p 2 s max. Iout steps from 50-75% At 0.2 A/µs 3% typ / 6% max. dev. 100 ms recovery Cyclic restart Short circuit protection Cyclic operation Total regulation Over line, load and temperature Auxillary Output typ. typ. typ. typ. 110-120% 115% rated Iout Fan speed varies with temp. Weight (EQ) (RQ) (TQ) MTBF MIL-217 Demonstrated ISOLATION SPECIFICATIONS Isolation voltage 4000 Vrms 1500 Vrms 1500 Vrms 5000 Vpulse Output to ground 10 MΩ min. Leakage currents See Note 2 ENVIRONMENTAL CHARACTERISTICS Thermal performance Operating ambient Non-operating ambient 0 ºC to +70 ºC -40 ºC to +85 ºC Relative humidity Non-condensing Altitude Operating Non-operating 5-95% RH Random vibration 5-500 Hz Shock Half-sine, 10 ms, 3 axes 10,000 ft max. 30,000 ft max. 0.03 g2/Hz Class A ESD air EN61000-4-2 Level 3 ESD contact EN61000-4-2 Level 3 Radiated immunity EN61000-4-3 Level 3 Fast transients EN61000-4-4 Level 3 Line surge immunity EN61000-4-5 Level 3 47-63 Hz Conducted immunity EN61000-4-6 Level 3 5 Arms 2.5 Arms Power freq. mag. field EN61000-4-8 Voltage dip immunity EN61000-4-11 INPUT SPECIFICATIONS 85-264 Vrms 264 Vrms (cold start) Internal input fuses Both AC lines 3 A/m 40 A max. 10.0 A Level B Perf Criteria A, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms >0.98 Input surge current 20 g peak EMC CHARACTERISTICS Clause 5b 0.45 V (max) 4.15 V (min) Power factor Insulation resistance Input to output Input to ground Output to ground (BF & CF ) Output to ground (CFD) EN61000-3-3 +125 ºC (PCB Temp) 115 Vrms @ 500 W 230 Vrms @ 500 W 343.6 kHours TBD kHours EN61000-3-2 Input Low Voltage Input High Voltage Input frequency 540 g (19.1 oz) 1068 g (37.7 oz) 1582 g (55.8 oz) Voltage fluctuations Automatic recovery Universal range 39 dBA @ 1 m max. Line frequency harmonics REMOTE_ENABLE Input current Audible noise EN55011 and EN55022, FCC part15 5 V @ 50 mA Always on (See Note 1) 500 kHz 250 kHz Conducted emissions ±6.0% Thermal protection AC input voltage Input Output 12 ms @ 500 W 16 ms @ 500 W Turn-on delay Transient response V V V V Fundamental ripple freq. SAFETY AGENCY CERTIFICATIONS (pending) All certification marks appear on individual unit labels. UL60601-1 and UL60950 IEC/EN 60601-1 and IEC/EN 60950 CE Marked cUL CSA Standards Meets NFPA 99 2005 300 µA earth leakage NOTES: 1. Derate 1 mA per °C above 50 °C ambient temperature. 2. Leakage currents see page 4. Product # AQ0500MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 2 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Y R A IN M LI E R P Technical Specification EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 13.5 95 13.0 80 75 115 Vrms 12.5 12.0 Continuous 11.5 11.0 70 230 Vrms 65 10.5 0 100 200 300 400 500 600 700 0 6 12 18 24 36 42 44 50 54 60 Figure 2: 12 VOUT droop characteristics. Figure 1: 12 VOUT efficiency curves. 100 27 95 26 80 75 115 Vrms 25 24 Continuous 23 22 70 230 Vrms 65 21 0 100 200 300 400 500 600 700 0 6 12 Output Power (W) 22 18 24 15 Second Transient 20% Duty 85 120 Second Transient 50% Duty Output Voltage (V) 90 25 30 Output Load (A) Figure 3: 24 VOUT efficiency curves. Figure 4: 24 VOUT droop characteristics. 100 40.5 95 39.0 80 75 115 Vrms 36.0 Continuous 34.5 33.0 70 230 Vrms 65 31.5 0 100 200 300 400 500 600 700 0 Product # AQ0500MUxx Series Phone 1-888-567-9596 6 9 12 15 16.5 18.75 18 21 Output Load (A) Output Power (W) Figure 5: 36 VOUT efficiency curves. 3 15 Second Transient 20% Duty 85 37.5 120 Second Transient 50% Duty Output Voltage (V) 90 Efficiency (%) 48 Output Load (A) Output Power (W) Efficiency (%) 30 15 Second Transient 20% Duty 85 120 Second Transient 50% Duty Output Voltage (V) Efficiency (%) 90 Figure 6: 36 VOUT droop characteristics. www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 3 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Y R A IN M LI E R P Technical Specification EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 54 95 52 80 75 115 Vrms 50 48 Continuous 46 44 70 230 Vrms 65 42 0 100 200 300 400 500 600 700 0 3 6 Output Power (W) 12.5 12 15 Figure 8: 48 VOUT droop characteristics. 600 600 500 500 400 400 Power (W) Power (W) 11 Output Load (A) Figure 7: 48 VOUT efficiency curves. 300 200 300 200 24 / 36 / 48 V, VIN ≥ 105 Vrms 100 24 / 36 / 48 V, VIN = 85 Vrms 12 V, VIN ≥ 105 Vrms 24 / 36 / 48 V with Fan Enabled 100 12 V with Fan Enabled 12 V, VIN = 85 Vrms 0 0 0 10 20 30 40 50 60 70 80 0 10 Ambient / Case Temperature (ºC) 20 30 40 50 60 70 80 Case Temperature (ºC) Figure 9: Continuous power derating curve in natural convection. For Fan Disabled, see Figure 10. Figure 10: Fan Disabled continuous power derating curve in natural convection. 800 800 700 700 600 600 500 500 Power (W) Power (W) 9 15 Second Transient 20% Duty 85 120 Second Transient 50% Duty Output Voltage (V) Efficiency (%) 90 400 300 200 400 300 200 Transient (24/36/48 V Out) Transient (12 V Out) 100 100 Continuous (12 V Out) 0 85 105 132 150 170 210 0 264 Input AC Voltage (VRMS) Figure 11: Rated output power vs Input AC Voltage. Product # AQ0500MUxx Series Phone 1-888-567-9596 Continuous (24/36/48 V Out) 85 132 264 170 Input AC Voltage (VRMS) Figure 12: Rated output power vs Input AC Voltage. www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 4 Y R A IN M Technical Top SpecificationRight LI E R P AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Bottom Back MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type) Top Right Bottom Front Back NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 Leakage Currents AC Leakage Current from Input to Earth AC Line Connection 240 V L-N, 1 phase ACuQor Typical at 110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases voltage 60 Hz 240 V L-N-L, 120 V L-N, split phase Normal Open Neutral Condition Fault 125 µA 250 µA 65 µA 130 µA 65 µA 130 µA AC Leakage Current from Output to Earth ACuQor Typical at 264 Vac 60 Hz input Model Normal Condition Open Earth Fault AC Backdrive Fault AQ . . BF . . 2 µA 36 µA 125 µA AQ . . CF . . 2 µA 6 µA 18 µA Contact Type Normal Condition Open Earth Fault AC Backdrive Fault BF 100 µA 500 µA 5000 µA CF 10 µA 50 µA 50 µA For convenience, the following tables show limits allowed by various standards: AC Leakage Current from Input to Earth Maximum Allowed per Standard Standard Normal Open Neutral Condition Fault IEC60601-1 500 µA 1000 µA NFPA 99 2005 300 µA — IEC60950 3500 µA — Product # AQ0500MUxx Series Phone 1-888-567-9596 AC Leakage Current from Output to Earth Maximum Allowed per IEC60601-1 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 5 Y R A IN M Technical Specification LI E R P AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) Product # AQ0500MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 6 Y R A IN M Technical Specification LI E R P AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) Product # AQ0500MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 7 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Y R A IN M Technical Specification LI E R P CONNECTOR DETAILS OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Pin 2 AC_POWER_GOOD Pin 3 DC_POWER_GOOD Pin 4 5V_STANDBY Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 ºC of temperature shutdown threshold. 5 V @ 50 mA available whenever AC power is applied. Pin 5 VOUT(+) Positive Output Voltage. Pin 6 VOUT(+) Positive Output Voltage. Pin 7 VOUT(+) Positive Output Voltage. Pin 8 VOUT(+) Positive Output Voltage. Pin 9 Reserved Reserved for future use. Pin 10 Reserved Reserved for future use. Pin 11 REMOTE_ENABLE Pin 12 VOUT(–) Logic input. See Figure C. Pull high to enable main output. Negative Output Voltage. Pin 13 VOUT(–) Negative Output Voltage. Pin 14 VOUT(–) Negative Output Voltage. Pin 15 VOUT(–) Negative Output Voltage. Pin 16 VOUT(–) Negative Output Voltage. Figure A: Fan status output / Fan enable input interface circuitry. 5V_STANDBY 1N4148 5k 10 Ohms AC_POWER_GOOD or DC_POWER_GOOD 2N3904 From AC/DC Monitor Circuitry 0.1 µF VOUT(-) Figure B: Power good interface circuitry. 5V_STANDBY 5V_STANDBY 10 Ohms 5k To Enable Circuitry REMOTE_ENABLE 0.1 µF 12 V OUTPUT CONNECTOR PINOUT (bottom side) Pin 1 VOUT(+) Positive Output Voltage. Pin 2 VOUT(+) Positive Output Voltage. Pin 3 VOUT(+) Positive Output Voltage. Pin 4 VOUT(+) Positive Output Voltage. Pin 5 VOUT(–) Negative Output Voltage. Pin 6 VOUT(–) Negative Output Voltage. Pin 7 VOUT(–) Negative Output Voltage. Pin 8 VOUT(–) Negative Output Voltage 10k VOUT(-) Figure C: Remote enable interface circuitry. MATING CONNECTORS INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Ground Pin 3 AC Neutral Pin 5 AC Line Product # AQ0500MUxx Series Connector Type Contact OUTPUT (16 pins) Molex 430251600 Molex 430300008* 12V_OUTPUT (8 pins) Molex 436450800 Molex 430300008* INPUT JST VHR-5N JST SVH-41T-P1.1 * Each contact rated for a maximum of 5.5 A. Phone 1-888-567-9596 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 8 Y R A IN M LI E R P Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical PARALLEL OPERATION - MULTIPLE UNITS Chassis configurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked configurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side configurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Specifications of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specification will remain unchanged that is expressed in units of voltage, time, frequency, or efficiency. Specifications expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic figures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Output Connector Signal Suggested Connection Behavior with Multiple Units REMOTE_ENABLE Wire in parallel Inputs activated simultaneously FAN_GOOD “ Wired-OR outputs – can be pulled low by any unit during an abnormal condition. AC_POWER_GOOD “ “ DC_POWER_GOOD “ “ VOUT(+), VOUT(-) “ Built-in droop characteristic ensures graceful current sharing. 12V_STANDBY* “ “ 5V_STANDBY Do not wire in parallel Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. Product # AQ0500MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 9 Y R A IN M Technical Specification LI E R P AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical INSTALLATION INSTRUCTIONS General: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL AQ0300 AQ0400 AQ0500 Input Fuses (in Both AC Lines) Littelfuse 6.3A 250V 21606.3XEP Littelfuse 6.3A 250V 21606.3XEP Littelfuse 10.0A 250V 216010XEP Product # AQ0500MUxx Series Phone 1-888-567-9596 Fuses Total 2 2 2 Output: Refer to the Connector Details section for output con- nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance.. Hipot Testing: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 1500 Vac output to protective-earth, and 4000 Vac input to output. When performing the 4000 Vac input to output test, the test voltage must be balanced evenly 2000 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC60601-1 2005 sub clause 8.8.1 and IEC60601-1 1990 sub clause 20.4g. Patient Contact: ACuQor models include versions designed for BF and CF patient contact application per IEC60601-1. These ACuQor models provide reinforced insulation at the DC output voltage level and basic insulation at the 240 Vac level from output to protective-earth. Note that equipment and wiring may add to system leakage currents so that the end product must be tested for compliance. Refer to the Electrical Characteristics section for typical ACuQor input and output leakage currents. In addition, ACuQor defibrillation rated models comply with the minimum output to protective-earth creepage/clearance requirement and defibrillator pulse test of IEC60601-1. www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 10 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Y R A IN M LI E R P Technical Specification PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. Family AQ ACuQor series of ac-dc semi-regulated output power supplies Output Power 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) Grade M: medical Range U: universal (85-264 VRMS) Output Voltage Package Type (xx=Standard; xT=Triple) (Correlates to Output Power) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY E: 1 unit (3" x 5") R: 2 units; flat S: 2 units; stacked T: 3 units; flat U: 3 units; stacked Thermal Design Options A: open frame C: encased Q: encased only Medical Grade: BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof Example: AQ0500MU12EQCFD ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. Part Number Description AQ-CBL-INPUT1C Input mating cable with pre-stripped wire ends (36" long). AQ-CBL-OUT1C Output mating cable with pre-stripped wire ends (18" long). AQ-CBL-OUT1CD Same as AQ-CBL-OUT1C with an additional 8-pin connector. AQ-CBL-OUT2C AQ-CBL-OUT2CD AQ-INSUL1M AQ-EVAL-PRL3 Output mating cable with connectors on both ends (18" long). Same as AQ-CBL-OUT2C with an additional 8-pin connector. Single module bottom-side Mylar insulator for open frame mounting. Evaluation board for up to three paralleled modules. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,927,987 7,050,309 7,072,190 7,119,524 7,269,034 7,272,021 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719, USA Product # AQ0500MUxx Series Phone 1-888-567-9596 6,577,109 6,896,526 7,085,146 7,272,023 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or application, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 11