Cable Ends DZ5 File 9080 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering Information – Cable Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7 Ordering Information – Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 DZ5 Cable Ends Product Description Introduction Insulated cable ends contain a tinned copper ferrule fitted with an insulated sleeve. The copper ferrule holds the core strands of stranded wire and facilitates terminal connections. The insulated plastic sleeve provides protection between adjacent connections. Also, the insulated sleeve on some cable end types incorporates an attachment for cable markers. General Characteristics • • • • • • Copper ferrule, tin plated to ISO 1337 Halogen-free plastic insulated sleeve Temperature limits: -20 to 105 °C (-4 to 221 °F) CE Marked Conforms to NFC 63-023 or DIN 46228 Some cable ends are UL Component Recognized (File E164872) provided the AT1PA crimping tool is used to crimp the cable end Product Description 4 Types • Single conductor cable ends with insulated sleeve • Twin conductor cable ends with insulated sleeve • Single conductor cable ends with insulated sleve and marker tag • Single conductor cable ends with insulated sleeve and clip-in marker tag holder 3 Lengths • Short: 11 mm, for mini connectors such as those used with printed circuits • Medium: 13 mm, for connector or screw clamp industrial applications • Long: 16.8 mm, for plug-in terminal applications 3 Packaging Choices • Dispensing pack: sizes ≥ 2.5 mm2 • Strip of 10 tear-off bags: sizes ≤ 4 mm2 • Individual bags: sizes ≥ 6 mm2 2 Choices for Conformity to Standards • Products conforming to standard NF C 63-023 • Products conforming to standard DIN 46228 3 09/98 © 1998 Square D All Rights Reserved DZ5 Cable Ends Packaging 3 Packaging Choices Strip of 10 tear-off bags for sizes ≥ 0.25 mm2 to ≤ 4 mm2 Individual Bag of 20 or 100 Cable Ends for sizes 6 mm2 to 50 mm2 Dispensing packs of 200, 100 or 50 Cable Ends • for sizes 0.5 mm2 to 2.5 mm2 (single conductor cable ends) • for sizes 2 x 0.7 mm2 to 2 x 2.5 mm2 (twin conductor cable ends) Dispensing packs are boxed in specially designed cartons, with each carton containing 5 packs. This packaging method simplifies use by: • • • • Avoiding mixing different sized cable ends Using colored packs which match the color-coded sleeves of the enclosed cable ends Allowing regulated distribution (A) and quick restorage of unused cable ends (C) Incorporating a catchment tray for the released cable ends (B) 1 Carton 2 Inspection Window 3 Dispensing Pack 4 Catchment Tray A C B Gently squeeze the sides of the insulated cable end dispensing packs (3) for a regulated supply of cable ends into a catchment tray (4). The flow stops as the sides of the pack are released. To facilitate storage, the dispensing packs are boxed in lots of 5 in a self-feeding carton (1) with a special cut-out in the base for removing the dispensing packs. An inspection window (2) above the feeder cut-out enables instant verification of the number of dispensing packs remaining in the carton. The color of the dispensing pack matches the insulated sleeve color coding of the enclosed Telemecanique cable ends. Selection of the correct size cable ends (see pages 5 and 7 for color codes) is therefore very quick and simple. 4 © 1998 Square D All Rights Reserved 09/98 DZ5 Cable Ends Ordering Information Single Conductor Cable Ends – Packaged in Individual Bag or Bag Strip (NF C 63-023) Conductor c.s.a. (mm2) AWG a Color Type Dimensions (mm) øb øb1 c c1 Sold in lots of Catalog Number Weight per lot in kg (lb) 0.25 26 Yellow Short Medium 2.2 2.2 1.2 1.2 11 13 6.2 8.2 1000 (10x100) DZ5-CE002L6 1000 (10x100) DZ5-CE002 0.055 (0.121) 0.060 (0.132) 0.34 24 Green Short Medium 2.2 2.2 1.2 1.2 11 13 6.2 8.2 1000 (10x100) DZ5-CE003L6 1000 (10x100) DZ5-CE003 0.055 (0.121) 0.060 (0.132) 0.5 22 White Short Medium Long 3 3 3 1.4 1.4 1.4 11 13 16.8 6.2 8.2 12 1000 (10x100) DZ5-CE005L6UL q 1000 (10x100) DZ5-CE005UL q 1000 (10x100) DZ5-CE005L12 0.085 (0.187) 0.090 (0.198) 0.095 (0.209) 0.75 20 Blue Short Medium 3.1 3.1 1.6 1.6 11 13 6.2 8.2 1000 (10x100) DZ5-CE007L6UL q 1000 (10x100) DZ5-CE007UL q 0.095 (0.209) 0.100 (0.221) 1 18 Red Short Medium Long 3.4 3.4 3.4 1.8 1.8 1.8 11.5 13.5 16.8 6.2 8.2 12 1000 (10x100) DZ5-CE010L6 q 1000 (10x100) DZ5-CE010UL q 1000 (10x100) DZ5-CE010L12 q 0.095 (0.209) 0.100 (0.221) 0.150 (0.331) 1.5 16 Black Short Medium Long 4 4 4 2.1 2.1 2.1 11.5 13.5 22.8 6.2 8.2 17.7 1000 (10x100) DZ5-CE015L6UL q 1000 (10x100) DZ5-CE015UL q 1000 (10x100) DZ5-CE0153UL q 0.110 (0.243) 0.120 (0.265) 0.215 (0.474) 2 14 Yellow Medium 4.2 2.35 14.5 8.2 1000 (10x100) DZ5-CE020 0.135 (0.298) 2.5 14 Grey Medium Long 4.6 4.6 2.7 2.7 14.5 24 8.2 17.7 1000 (10x100) DZ5-CE025UL q 1000 (10x100) DZ5-CE0253UL q 0.150 (0.331) 0.254 (0.560) 4 12 Orange Medium Long 5.5 5.5 3.3 3.3 17.3 25.5 9.8 17.5 1000 (10x100) DZ5-CE042 1000 (10x100) DZ5-CE043 0.300 (0.662) 0.455 (1.003) 6 10 Green 7 7 3.95 3.95 20 26 11.5 17.5 Short Type Medium Type DZ5-CE Ø b1 Øb c1 c DZ5-CE Short Type Long Type DZ5-CE Medium Long 100 100 DZ5-CE062 DZ5-CE063 0.045 (0.099) 0.065 (0.143) Ø b1 c1 Øb Single Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023) 0.5 22 White Medium 3 1.4 13 8.2 1000 (5x200) AZ5-CE005 0.140 (0.309) 0.75 20 Blue Medium 3.1 1.6 13 8.2 1000 (5x200) AZ5-CE007 0.150 (0.331) 1 18 Red Medium 3.4 1.8 13.5 8.2 1000 (5x200) AZ5-CE010 0.165 (0.364) 1.5 16 Black Medium 4 2.1 13.5 8.2 1000 (5x200) AZ5-CE015 0.180 (0.397) 2.5 14 Grey Medium 4.6 2.7 14.5 8.2 1000 (5x200) AZ5-CE025 0.160 (0.353) c AZ5-CE Twin Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023) 2 x 0.50 22 White 2.5 x 4.7 1.4 13 8 500 (5x100) AZ5-DE005 0.120 (0.265) 2 x 0.75 20 Blue 2.8 x 5 1.8 15 8 500 (5x100) AZ5-DE007 0.130 (0.287) 2x1 18 Red 3.4 x 5.4 2.05 15 8 500 (5x100) AZ5-DE010 0.140 (0.309) 2 x 1.5 16 Black 3.6 x 6.6 2.3 15 8 500 (5x100) AZ5-DE015 0.155 (0.342) 2 x 2.5 14 Grey 4.2 x 7.8 2.9 18.5 10 250 (5x50) AZ5-DE025 0.145 (0.320) Ø b1 Øb c1 Øb AZ5-DE c AZ5-DE a American Wire Guage q UL Component Recognized (File E164872) provided the AT1PA2 crimping tool is used to crimp the cable end. 5 09/98 © 1998 Square D All Rights Reserved DZ5 Cable Ends Ordering Information Single Conductor Cable Ends With Marker Tag (NF C 63-023) c Conductor c.s.a. (mm2) AWG a Color Dimensions (mm) øb øb1 c Sold in lots of Catalog Number Weight per lot in kg (lb) 0.25 26 Yellow 2.2 1.2 13 1000 (10x100) DZ5-CA002 0.140 (0.309) 0.34 24 Green 2.2 1.2 13 1000 (10x100) DZ5-CA003 0.140 (0.309) 0.5 22 White 3 1.4 13 1000 (10x100) DZ5-CA005UL q 0.160 (0.352) 0.75 20 Blue 3.1 1.6 13 1000 (10x100) DZ5-CA007UL q 0.160 (0.352) 1 18 Red 3.4 1.8 13.5 1000 (10x100) DZ5-CA010UL q 0.160 (0.352) 1.5 16 Black 4 2.1 13.5 1000 (10x100) DZ5-CA015UL q 0.180 (0.397) 2.5 14 Grey 4.6 2.7 14.5 1000 (10x100) DZ5-CA025UL q 0.250 (0.551) DZ5-CA0•• 17 c Øb Ø b1 8 Single Conductor Cable Ends With Clip-In Marker Tag Holder (NF C 63-023) c Conductor c.s.a. (mm2) AWG a Color 4 12 Orange Medium Long 5.5 5.5 3.3 3.3 19.5 25.5 11.5 17.5 6 10 Green Medium Long 7 7 3.95 3.95 20 26 11.5 17.5 100 100 DZ5-CA062 DZ5-CA063 0.045 (0.099) 0.065 (0.143) 10 8 Brown Medium Long 8.4 8.4 4.95 4.95 21.5 27 12 17.5 100 100 DZ5-CA102 DZ5-CA103 0.057 (0.126) 0.085 (0.187) 16 6 White Medium Long 8.8 8.8 6.35 6.35 23.5 29 12 17.5 100 100 DZ5-CA162 DZ5-CA163 0.078 (0.172) 0.100 (0.221) 25 4 Black Medium 12 8.15 30 17.5 100 DZ5-CA253 0.156 (0.344) 35 2 Red Medium Long 13.5 13.5 9 9 30 39 16 25 20 20 DZ5-CA352 DZ5-CA353 0.054 (0.119) 0.060 (0.132) 50 0 Blue Medium Long 15.7 15.7 11 11 36 41 20 25 20 20 DZ5-CA502 DZ5-CA503 0.060 (0.132) 0.074 (0.163) Medium Type Long Type DZ5-CA••• 2 4,5 Øb Øb Ø b1 c1 c Type Dimensions (mm) øb øb1 c c1 Sold in lots of Catalog Number Weight per lot in kg (lb) 1000 (10x100) DZ5-CA042UL q 1000 (10x100) DZ5-CA043UL q 0.300 (0.662) 0.460 (1.014) Single Conductor Cable Ends With Clip-In Marker Tag Holder (DIN 46 228) c Conductor c.s.a. (mm2) AWG a Color Type Dimensions (mm) øb øb1 c c1 10 8 Red Medium Long 8.4 8.4 4.95 4.95 21.5 27 12 17.5 16 6 Blue Medium Long 9.8 9.8 6.35 6.35 23.5 29 25 4 Yellow – 12 8.15 35 2 Red Medium Long 13.5 13.5 50 0 Blue Medium Long 15.7 15.7 Catalog Number Weight per lot in kg (lb) 100 100 DZ5-CA102D DZ5-CA103D 0.060 (0.132) 0.090 (0.198) 12 17.5 100 100 DZ5-CA162D DZ5-CA163D 0.080 (0.176) 0.100 (0.221) 30 17.5 100 DZ5-CA253D 0.156 (0.344) 9 9 30 39 16 25 20 20 DZ5-CA352D DZ5-CA353D 0.054 (0.119) 0.060 (0.132) 11 11 36 41 20 25 20 20 DZ5-CA502D DZ5-CA503D 0.060 (0.132) 0.072 (0.159) Ø b1 Øb c1 Sold in lots of c 22 Cable end with clip-in marker tag holder c Packaged in individual bags or bag strips a American Wire Guage q UL Component Recognized (File E164872) provided the AT1PA2 or AT1PA4 crimping tool is used to crimp the cable end. 6 © 1998 Square D All Rights Reserved 09/98 DZ5 Cable Ends Ordering Information Single Conductor Cable Ends – Packaged in Individual Bag or Bag Strip (DIN 46 228) Conductor c.s.a. (mm2) AWG a Color Type Dimensions (mm) øb øb1 c c1 0.5 22 White Short Medium Long 3 3 3 1.4 1.4 1.4 11 13 16.8 Catalog Number Weight per lot in kg (lb) 6.2 8.2 12 1000 (10x100) DZ5-CE005L6D 1000 (10x100) DZ5-CE005D 1000 (10x100) DZ5-CE005L12D 0.085 (0.187) 0.090 (0.198) 0.095 (0.209) 0.75 20 Grey Short Medium 3.1 3.1 1.6 1.6 11 13 6.2 8.2 1000 (10x100) DZ5-CE007L6D 1000 (10x100) DZ5-CE007D 0.095 (0.209) 0.100 (0.221) 1 18 Red Short Medium Long 3.4 3.4 3.4 1.8 1.8 1.8 11.5 13.5 16.8 6.2 8.2 12 1000 (10x100) DZ5-CE010L6D 1000 (10x100) DZ5-CE010D 1000 (10x100) DZ5-CE010L12D 0.095 (0.209) 0.100 (0.221) 0.150 (0.331) 1.5 16 Black Short Medium Long 4 4 4 2.1 2.1 2.1 11.5 13.5 22.8 6.2 8.2 17.7 1000 (10x100) DZ5-CE015L6D 1000 (10x100) DZ5-CE015D 1000 (10x100) DZ5-CE0153D 0.110 (0.243) 0.120 (0.265) 0.215 (0.474) 2.5 14 Blue Medium Long 4.6 4.6 2.7 2.7 14.5 24 8.2 17.7 1000 (10x100) DZ5-CE025D 1000 (10x100) DZ5-CE0253D 0.150 (0.331) 0.254 (0.560) 4 12 Grey Medium Long 5.5 5.5 3.3 3.3 17.3 25.5 9.8 17.5 1000 (10x100) DZ5-CE042D 1000 (10x100) DZ5-CE043D 0.300 (0.662) 0.455 (1.003) 6 10 Yellow Medium Long 7 7 3.95 3.95 20 26 11.5 17.5 Short Type Medium Type DZ5-CE Ø b1 Øb c1 c DZ5-CE Sold in lots of 100 100 DZ5-CE062D DZ5-CE063D 0.045 (0.099) 0.065 (0.143) Single Conductor Cable Ends – Packaged in Dispensing Pack (DIN 46 228) 0.5 22 White Medium 3 1.4 13 8.2 1000 (5x200) AZ5-CE005D 0.140 (0.309) 0.75 20 Grey Medium 3.1 1.6 13 8.2 1000 (5x200) AZ5-CE007D 0.150 (0.331) 1 18 Red Medium 3.4 1.8 13.5 8.2 1000 (5x200) AZ5-CE010D 0.165 (0.364) 1.5 16 Black Medium 4 2.1 13.5 8.2 1000 (5x200) AZ5-CE015D 0.180 (0.397) 2.5 14 Blue Medium 4.6 2.7 14.5 8.2 500 (5x100) AZ5-CE025D 0.160 (0.352) Short Type Long Type Ø b1 c1 Øb DZ5-CE Twin Conductor Cable Ends – Packaged in Dispensing Pack (DIN 46 228) c 2 x 0.75 20 Grey 2.8 x 5 1.8 15 8 500 (5x100) AZ5-DE007D 0.130 (0.287) 2x1 18 Red 3.4 x 5.4 2.05 15 8 500 (5x100) AZ5-DE010D 0.140 (0.309) 2 x 1.5 16 Black 3.6 x 6.6 2.3 15 8 500 (5x100) AZ5-DE015D 0.155 (0.342) 2 x 2.5 14 Blue 4.2 x 7.8 2.9 18.5 10 250 (5x50) AZ5-DE025D 0.145 (0.320) AZ5-CE a American Wire Guage Ø b1 Øb c1 Øb AZ5-DE c AZ5-DE 7 09/98 © 1998 Square D All Rights Reserved DZ5 Cable Ends Ordering Information Marking Accessories for Cables and Cable Ends With Marker Attachment Sold in lots of Catalog Number Weight per lot in kg (lb) Adjustable collar type marker holder for 14 to 2 AWG cables 100 AR1SC01 0.100 (0.221) Clip-on marker tag a for cables 1 to 1.5 mm2 100 AR1SC02 0.100 (0.221) Clip-in marker tag a for cable ends with holder 100 AR1SC03 0.100 (0.221) 1 set AR1MB01 0.310 (0.683) 1 card AR1MB01 p 0.010 (0.022) 1 set AR1MA01 0.150 (0.331) 1 card AR1MA01 e 0.010 (0.022) 200 AR1MC01 s 0.010 (0.022) Description AR1SC01 AR1SC02 Wallets of 200 markers for DZ5-CA cable ends and clip-on marker tags l Letters c AR1SC03 Numbers f Markers conforming to NF C 93-011 color coding For rapid clip-on mounting of up to 7 AR1M••• markers. A to Z (200 of each). 0 to 9 (200 of each). Each set also includes 400 earth markers (200 Green and 200 Yellow), 200 “+” symbols, 200 “-” symbols and a marker positioning tool. p Complete the catalog number with the required letter. A card of 200 yellow markers with black letters is provided. e Complete the catalog number with the required number. A card of 200 yellow markers with black numbers is provided. s Complete the catalog number by indicating the color required: Number 1 2 3 4 5 6 7 8 9 0 Marker Color Brown Red Orange Yellow Green Blue Violet Grey White Black Number Color White Black Black Black Black Black Black Black Black White a c f l AR1MA01, AR1MB01 AR1MC01• 8 © 1998 Square D All Rights Reserved 09/98 DZ5 Cable Ends Ordering Information Cabling Accessories Description Application Catalog Number Weight per lot in kg (lb) Ratchet type crimping tool for cable ends For 0.25 to 6 mm2 cables AT2PA5 0.520 (1.147) For 10 to 35 mm2 cables AT2PA6 0.520 (1.147) Description Cutting Diameter for Copper/ Aluminum Wires in mm Catalog Number Weight per lot in kg (lb) Cutting pliers 3.5 AT2PB1 0.200 (0.441) Description Shank Length in mm Blade Dimensions in mm Catalog Number Weight in kg (lb) 100 0.5 x 3.5 AB1TV3 0.030 (0.066) 150 0.8 x 5.5 AB1TV2 0.080 (0.176) 150 1 x 6.5 AB1TV1 0.105 (0.232) 75 0.6 x 3.5 AT2PT1 0.040 (0.088) 100 0.8 x 4 AT2PT2 0.045 (0.099) 100 1 x 5.5 AT2PT3 0.080 (0.176) 150 1.2 x 6.5 AT2PT4 0.140 (0.309) AT2PA5 AT2PB1 Insulated screwdriver for slotted head screws AB1TV• Screwdriver for slotted head screws AT2PT• 9 09/98 © 1998 Square D All Rights Reserved DZ5 Cable Ends Ordering Information Accesories for Markers Description Application Catalog Number Weight per lot in kg (lb) Marker holder Contains 10 empty compartments, each capable of holding 100 AR1-MA01 or AR1-MB01 markers AT1PS1 0.300 (0.662) Tool for quick positioning of AR1-M•01 markers On cable end tags AT1PA1 0.010 (0.022) Description Application Catalog Number Weight per lot in kg (lb) Automatic wire stripping tool Strips 0.08 to 4 mm2 cable, cuts 0.08 to 6 mm2 conductors. Adjustable stripping and cutting length. AT1PA7 0.165 (0.364) Automatic wire cutting-stripping tool Cuts and strips in a single operation; automatically adapts to 0.4 to 4 mm2 conductors without adjustment or selection. AT2PE1 0.340 (0.750) Storage case a Contains 13 compartments for cable ends and 1 compartment for AT1PA7 automatic wire striping tool. AT1HB2 0.480 (1.058) Cable end crimping tools For 0.5 to 16 mm2 cables AT1PA2 0.210 (0.463) For 10 to 35 mm2 cables AT1PA4 0.210 (0.463) AT1PS1 AT1PA1 Cabling Accessories AT1PA7 AT2PE1 AT1HB2 a Storage case supplied empty. Order cables ends and stripping tool separately. AT1PA2 10 © 1998 Square D All Rights Reserved 09/98 Square D Company 8001 Hwy 64 East Knightdale, NC 27545 (919) 266-3671 www.squared.com Square D and are registered trademarks of Square D Company. Catalog No. 9080CT9701 September 1998 © 1998 Square D All Rights Reserved.