Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3Vdc – 14Vdc Input; 0.75Vdc to 5.5Vdc Output; 16A Output Current RoHS Compliant EZ-SEQUENCETM Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Flexible output voltage sequencing EZTM SEQUENCE Delivers up to 16A output current High efficiency – 92% at 3.3V full load (VIN = 12.0V) Small size and low profile: 33.0 mm x 13.5 mm x 8.28 mm Applications (1.30 in x 0.53 in x 0.326 in) Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Low output ripple and noise High Reliability: o Calculated MTBF = 9.2M hours at 25 C Full-load Output voltage programmable from 0.75 Vdc to 5.5Vdc via external resistor Networking equipment Line Regulation: 0.3% (typical) Enterprise Networks Load Regulation: 0.4% (typical) Latest generation IC’s (DSP, FPGA, ASIC) and Microprocessor powered applications Temperature Regulation: 0.4 % (typical) Remote On/Off Remote Sense Output overcurrent protection (non-latching) Wide operating temperature range (-40°C to 85°C) UL* 60950-1Recognized, CSA† C22.2 No. 60950-103 Certified, and VDE‡ 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description TM Austin SuperLynx II 12V SMT power modules are non-isolated DC-DC converters that can deliver up to 16A of output current with full load efficiency of 92% at 3.3V output. These modules provide a precisely regulated output voltage programmable via an external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (VIN = 8.3 – 14Vdc). Austin SuperLynxTM II has a sequencing feature, EZ-SEQUENCETM that enable designers to implement various types of output voltage sequencing when powering multiple modules on board. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ Document No: DS03-110 ver. 1.42 PDF name: superlynx_II_12v_smt_ds.pdf Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc Sequencing voltage All Vseq -0.3 VIN,max Vdc Operating Ambient Temperature All TA -40 85 °C All Tstg -55 125 °C Input Voltage Continuous (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Device Symbol Min Typ Max Unit Vdc Vo,set ≤ 3.63 VIN 8.3 12.0 14.0 Vo,set > 3.63 VIN 8.3 12.0 13.2 Vdc All IIN,max 10 Adc Input No Load Current Vo = 0.75Vdc IIN,No load 40 mA (VIN = VIN, nom, Io = 0, module enabled) Vo = 5.0Vdc IIN,No load 100 mA All IIN,stand-by 2 mA Inrush Transient All It Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All 30 Input Ripple Rejection (120Hz) All 30 Maximum Input Current (VIN= VIN, min to VIN, max, IO=IO, max ) Input Stand-by Current (VIN = VIN, nom, module disabled) 2 0.4 2 As mAp-p dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 15 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Electrical Specifications (continued) Parameter Output Voltage Set-point Device Symbol Min Typ Max Unit All VO, set -2.0 VO, set +2.0 % VO, set All VO, set -2.5% ⎯ +3.5% % VO, set All VO 0.7525 5.5 Vdc (VIN=IN, min, IO=IO, max, TA=25°C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 0.3 ⎯ % VO, set Load (IO=IO, min to IO, max) All ⎯ 0.4 ⎯ % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ 0.4 ⎯ % VO, set RMS (5Hz to 20MHz bandwidth) All ⎯ 12 30 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 30 75 mVpk-pk μF Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 1μF ceramic//10μFtantalum capacitors) External Capacitance ESR ≥ 1 mΩ All CO, max ⎯ ⎯ 1000 ⎯ 5000 μF 16 Adc All CO, max ⎯ Output Current All Io 0 Output Current Limit Inception (Hiccup Mode ) All IO, lim ⎯ 180 ⎯ % Io All IO, s/c ⎯ 3 ⎯ Adc ESR ≥ 10 mΩ (VO= 90% of VO, set) Output Short-Circuit Current (VO≤250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25°C IO=IO, max , VO= VO,set Switching Frequency VO, set = 0.75Vdc η 79.0 % VO, set = 1.2Vdc η 85.0 % VO,set = 1.5Vdc η 87.0 % VO,set = 1.8Vdc η 88.0 % VO,set = 2.5Vdc η 90.5 % VO,set = 3.3Vdc η 92.0 % VO,set = 5.0Vdc η All fsw ⎯ 94.0 300 ⎯ kHz % All Vpk ⎯ 200 ⎯ mV Dynamic Load Response (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum Peak Deviation Settling Time (Vo<10% peak deviation) All ts ⎯ 25 ⎯ μs (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) All Vpk ⎯ 200 ⎯ mV All ts ⎯ 25 ⎯ μs Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum Peak Deviation Settling Time (Vo<10% peak deviation) LINEAGE POWER 3 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit All Vpk ⎯ 100 ⎯ mV Dynamic Load Response (dIo/dt=2.5A/μs; V VIN = VIN, nom; TA=25°C) Load Change from Io= 50% to 100% of Io,max; Co = 2x150 μF polymer capacitors Peak Deviation Settling Time (Vo<10% peak deviation) All ts ⎯ 50 ⎯ μs (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) Load Change from Io= 100% to 50%of Io,max: Co = 2x150 μF polymer capacitors Peak Deviation All Vpk ⎯ 100 ⎯ mV Settling Time (Vo<10% peak deviation) All ts ⎯ 50 ⎯ μs General Specifications Parameter Min Calculated MTBF (IO=IO, max, TA=25°C) Typ Max 9,230,550 Unit Hours Telecordia SR-332 Issue 1: Method 1 Case 3 Weight LINEAGE POWER ⎯ 5.6 (0.2) ⎯ g (oz.) 4 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal interface Device code with Suffix “4” – Positive logic (On/Off is open collector/drain logic input; Signal referenced to GND - See feature description section) Input High Voltage (Module ON) All VIH ― ― VIN, max V Input High Current All IIH ― ― 10 μA Input Low Voltage (Module OFF) All VIL -0.2 ― 0.3 V Input Low Current All IIL ― 0.2 1 mA Input High Voltage (Module OFF) All VIH 2.5 Input High Current All IIH Input Low Voltage (Module ON) All VIL Input low Current All IIL All Tdelay All All Device Code with no suffix – Negative Logic (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) -0.2 ― VIN,max Vdc 0.2 1 mA ― 0.3 Vdc ― 10 μA ― 3 ― msec Tdelay ― 3 ― msec Trise ― 4 6 msec ― 1 % VO, set ― 0.5 V Turn-On Delay and Rise Times o (IO=IO, max , VIN = VIN, nom, TA = 25 C, ) Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Output voltage overshoot – Startup o IO= IO, max; VIN = 8.3 to 14Vdc, TA = 25 C Remote Sense Range Sequencing Delay time All Delay from VIN, min to application of voltage on SEQ pin Tracking Accuracy ― All TsEQ-delay 10 msec (Power-Up: 2V/ms) All |VSEQ –Vo | 100 200 mV (Power-Down: 1V/ms) All |VSEQ –Vo | 300 500 mV All Tref 125 ⎯ °C (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) Overtemperature Protection ⎯ (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold All 7.9 V Turn-off Threshold All 7.8 V LINEAGE POWER 5 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Characteristic Curves TM 90 94 88 92 86 90 84 88 EFFICIENCY, (η) EFFICIENCY, (η) The following figures provide typical characteristics for the Austin SuperLynx 82 80 78 76 Vin=14V 74 Vin=12V 72 0 4 8 12 82 80 16 92 86 90 84 88 EFFICIENCY, (η) 94 82 80 78 Vin=14V Vin=12V 72 Vin=10V 70 0 4 8 Vin=10V 12 4 8 12 86 84 82 80 Vin=14V 78 Vin=12V 76 Vin=10V 74 0 16 OUTPUT CURRENT, IO (A) 16 OUTPUT CURRENT, IO (A) 88 74 Vin=12V Figure 4. Converter Efficiency versus Output Current (Vout = 2.5Vdc). 90 76 Vin=14V 78 0 OUTPUT CURRENT, IO (A) EFFICIENCY, (η) 84 74 Figure 1. Converter Efficiency versus Output Current (Vout = 1.2Vdc). 4 8 12 16 OUTPUT CURRENT, IO (A) Figure 2. Converter Efficiency versus Output Current (Vout = 1.5Vdc). Figure 5. Converter Efficiency versus Output Current (Vout = 3.3Vdc). 92 96 90 94 92 88 90 EFFICIENCY, (η) 86 EFFICIENCY, (η) 86 76 Vin=10V 70 II 12V SMT modules at 25ºC. 84 82 80 78 Vin=14V 76 Vin=12V 74 0 4 8 12 OUTPUT CURRENT, IO (A) Figure3. Converter Efficiency versus Output Current (Vout = 1.8Vdc). LINEAGE POWER 86 84 82 80 Vin=14V 78 Vin=12V 76 Vin=10V 74 Vin=10V 72 88 16 0 4 8 12 16 OUTPUT CURRENT, IO (A) Figure 6. Converter Efficiency versus Output Current (Vout =5.0Vdc). 6 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Characteristic Curves (continued) 1 0 7 8 9 10 11 12 INPUT VOLTAGE, VIN (V) VO (V) (20mV/div) OUTPUT VOLTAGE Figure 7. Input Voltage vs. Input Current (Vo = 3.3 Vdc). TIME, t (2μs/div) VO (V) (20mV/div) OUTPUT VOLTAGE Figure 8. Typical Output Ripple and Noise (Vin = 12V dc, Vo = 2.5 Vdc, Io=16A). TIME, t (2μs/div) Figure 9. Typical Output Ripple and Noise (Vin = 12V dc, Vo = 3.3Vdc, Io=16A). LINEAGE POWER 13 14 IO (A) (2A/div) 2 TIME, t (5μs/div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc). VO (V) (200mV/div) 3 IO (A) (2A/div) 5 4 OUTPUT CURRENT, OUTPUT VOLTAGE 6 TIME, t (5μs/div) Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3Vdc). VO (V) (100mV/div) Io=0A OUTPUT CURRENT, OUTPUT VOLTAGE INPUT CURRENT, IIN (A) Io=8A 7 OUTPUT CURRENT, OUTPUT VOLTAGE Io = 16A 8 IO (A) (2A/div) 9 VO (V) (200mV/div) The following figures provide typical characteristics for the SuperLynxTM II 12V SMT modules at 25ºC. TIME, t (10μs/div) Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo =3.3Vdc, Cext = 2x150 μF Polymer Capacitors). 7 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Characteristic Curves (continued) VOn/off (V) (5V/div) VOV) (2V/div) TIME, t 2ms/div) TIME, t (2ms/div) Figure 15. Typical Start-Up Using Remote On/Off with Low-ESR external capacitors (7x150uF Polymer) IO (A) (10A/div) VOn/off (V) (5V/div) VOV) (2V/div) TIME, t (2ms/div) Figure 17. Typical Start-Up with Prebias (Vin = 12Vdc, Vo = 2.5Vdc, Io = 1A, Vbias =1.2 Vdc). OUTPUT CURRENT, On/Off VOLTAGE OUTPUT VOLTAGE Figure 14. Typical Start-Up Using Remote On/Off (Vin = 12Vdc, Vo = 5.0Vdc, Io =16A). TIME, t (2 ms/div) Figure 16. Typical Start-Up with application of Vin with low-ESR polymer capacitors at the output (7x150 μF) (Vin = 12Vdc, Vo = 5.0Vdc, Io = 16A, Co = 1050 μF). OUTPUT VOLTAGE On/Off VOLTAGE OUTPUT VOLTAGE Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 3.3Vdc, Cext = 2x150 μF Polymer Capacitors) OUTPUT VOLTAGE, INPUT VOLTAGE Vo (V) (2V/div) VIN (V) (5V/div) TIME, t (10μs/div) VOV) (1V/div) VO (V) (100mV/div) IO (A) (2A/div) OUTPUT CURRENT, OUTPUT VOLTAGE The following figures provide typical characteristics for the Austin SuperLynxTM II 12V SMT modules at 25ºC. TIME, t (10ms/div) Figure 18. Output short circuit Current (Vin = 12Vdc, Vo = 0.75Vdc). (Vin = 12Vdc, Vo = 5.0Vdc, Io = 16A, Co = 1050μF). LINEAGE POWER 8 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Characteristic Curves (continued) 18 18 16 16 OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) The following figures provide thermal derating curves for the Austin SuperLynxTM II 12V SMT modules. 14 12 10 NC 8 100 LFM 6 200 LFM 4 300 LFM 2 400 LFM 0 20 30 40 50 60 70 80 90 O 14 12 10 NC 8 6 4 2 0 100 LFM 200 LFM 300 LFM 400 LFM 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C AMBIENT TEMPERATURE, TA C Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=0.75Vdc). Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12dc, Vo=5.0 Vdc). 18 OUTPUT CURRENT, Io (A) 16 14 12 10 NC 8 6 4 2 0 100 LFM 200 LFM 300 LFM 400 LFM 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=1.8 Vdc). 18 OUTPUT CURRENT, Io (A) 16 14 12 10 NC 8 6 4 2 0 100 LFM 200 LFM 300 LFM 400 LFM 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=3.3 Vdc). LINEAGE POWER 9 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Test Configurations Design Considerations CURRENT PROBE TO OSCILLOSCOPE VIN(+) BATTERY CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.<0.1Ω TM Austin SuperLynx II 12V SMT module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST 1μH Input Filtering @ 20°C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1μH. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 23. Input Reflected Ripple Current Test Setup. COPPER STRIP VO (+) RESISTIVE LOAD 1uF . 10uF In a typical application, 6x47 µF low-ESR tantalum capacitors (AVX part #: TPSE476M025R0100, 47µF 25V 100 mΩ ESR tantalum capacitor) will be sufficient to provide adequate ripple voltage at the input of the module. To further minimize ripple voltage at the input, very low ESR ceramic capacitors are recommended at the input of the module. Figure 26 shows input ripple voltage (mVpp) for various outputs with 6x47 µF tantalum capacitors and with 6x22 µF ceramic capacitor (TDK part #: C4532X5R1C226M) at full load. SCOPE 350 GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 24. Output Ripple and Noise Test Setup. Rdistribution Rcontact Rcontact VIN(+) Rdistribution VO Input Ripple Voltage (mVp-p) COM 300 250 200 150 100 Tantalum 50 Ceramic 0 0 Rdistribution RLOAD VO VIN Rcontact Rcontact COM Rdistribution COM 1 2 3 4 5 6 Output Voltage (Vdc) Figure 26. Input ripple voltage for various output with 6x47 µF tantalum capacitors and with 6x22 µF ceramic capacitors at the input (full load). NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 25. Output Voltage and Efficiency Test Setup. VO. IO Efficiency η = LINEAGE POWER VIN. IIN x 100 % 10 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Design Considerations (continued) Output Filtering The Austin SuperLynxTM II 12V SMT module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 µF ceramic and 10 µF tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. LINEAGE POWER Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 15A in the positive input lead. 11 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Feature Description VIN+ Remote On/Off I ON/OFF TM Austin SuperLynx II 12V SMT power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available in the Austin SuperLynxTM II series modules. Positive Logic On/Off signal, device code suffix “4”, turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. Negative logic On/Off signal, no device code suffix, turns the module OFF during logic High and turns the module ON during logic Low. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 27. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = VIN,max is 10µA. Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to VIN. MODULE VIN+ R2 ON/OFF + I ON/OFF VON/OFF Q2 R1 ON/OFF + VON/OFF PWM Enable R1 Q2 Q1 CSS R2 GND _ Figure 28. Circuit configuration for using negative logic On/OFF. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3A. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. PWM Enable R3 Q1 Q3 CSS R4 GND MODULE Rpull-up _ Overtemperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the thermal reference point Tref, exceeds o 125 C (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restarts after it cools down. Figure 27. Circuit configuration for using positive logic On/OFF. For negative logic On/Off devices, the circuit configuration is shown is Figure 28. The On/Off pin is pulled high with an external pull-up resistor (typical Rpullup = 68k, +/- 5%). When transistor Q1 is in the Off state, logic High is applied to the On/Off pin and the power module is Off. The minimum On/off voltage for logic High on the On/Off pin is 2.5 Vdc. To turn the module ON, logic Low is applied to the On/Off pin by turning ON Q1. When not using the negative logic On/Off, leave the pin unconnected or tie to GND. LINEAGE POWER 12 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Feature Descriptions (continued) Output Voltage Programming The output voltage of the Austin SuperLynxTM II 12V can be programmed to any voltage from 0.75Vdc to 5.5Vdc by connecting a resistor (shown as Rtrim in Figure 29) between the Trim and GND pins of the module. Without an external resistor between the Trim and GND pins, the output of the module will be 0.7525Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: By using 1% tolerance trim resistor, set point tolerance of ±2% is achieved as specified in the electrical specification. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, helps determine the required external trim resistor needed for a specific output voltage. Rtrim is the external resistor in Ω The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (Pmax = Vo,set x Io,max). Vo is the desired output voltage Voltage Margining For example, to program the output voltage of the Austin TM SuperLynx II module to 1.8V, Rtrim is calculated as follows: Output voltage margining can be implemented in the Austin SuperLynxTM II modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to the Output pin for margining-down. Figure 30 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details. ⎡ 10500 ⎤ Rtrim = ⎢ − 1000⎥ Ω Vo − 0 . 7525 ⎣ ⎦ ⎤ ⎡ 10500 Rtrim = ⎢ − 1000 ⎥ ⎦ ⎣1.8 − 0.75 Rtrim = 9.024 kΩ V IN(+) V O(+) ON/OFF LOAD TRIM Vo Rmargin-down R trim Austin Lynx or Lynx II Series GND Figure 29. Circuit configuration to program output voltage using an external resistor Q2 Trim Rmargin-up Table 1 provides Rtrim values for most common output voltages. Table 1 VO, set (V) Q1 Rtrim (KΩ) 0.7525 Open 1.2 22.46 1.5 13.05 1.8 9.024 2.5 5.009 3.3 3.122 5.0 1.472 LINEAGE POWER Rtrim GND Figure 30. Circuit Configuration for margining Output voltage. 13 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Feature Descriptions (continued) Voltage Sequencing Austin SuperLynxTM II 12V series of modules include a sequencing feature, EZ-SEQUENCETM that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting multiple modules together, customers can get multiple modules to track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum of 10msec delay is required before applying voltage on the SEQ pin. During this time, potential of 50mV (± 10 mV) is maintained on the SEQ pin. After 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. Output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential to ensure a controlled shutdown of the modules. Remote Sense TM The Austin SuperLynx II 12V SMT power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 31). The voltage between the Sense pin and Vo pin must not exceed 0.5V. The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase, which if the same output is maintained, increases the power output by the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to output pin of the module. Rdistribution Rcontact Rcontact Rdistribution VIN(+) VO Sense RLOAD Rdistribution Rcontact Rcontact Rdistribution COM COM Figure 31. Remote sense circuit configuration. When using the EZ-SEQUENCETM feature to control start-up of the module, pre-bias immunity feature during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diodemode during start-up. When using the EZSEQUENCETM feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when voltage at the SEQ pin is applied. This will result in sinking current in the module if pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZ-SEQUENCETM feature must be disabled. For additional guidelines on using EZTM TM SEQUENCE feature of Austin SuperLynx II 12V, contact Lineage Power technical representative for preliminary application note on output voltage sequencing using Austin Lynx II series. LINEAGE POWER 14 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 33. Note that the airflow is parallel to the long axis of the module as shown in figure 32. The derating data applies to airflow in either direction of the module’s long axis. Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. 25.4_ (1.0) Wind Tunnel PWBs Power Module Air Flow 76.2_ (3.0) Tref1 (inductor winding) x 7.24_ (0.285) Probe Location for measuring airflow and ambient temperature Air flow Figure 33. Thermal Test Set-up. Top View Tref2 Heat Transfer via Convection Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered by various module versus local ambient temperature (TA) for natural convection and up to 1m/s (200 ft./min) are shown in the Characteristics Curves section. Bottom View Figure 32. Tref Temperature measurement location. The thermal reference points, Tref 1 and Tref2 used in the specifications of thermal derating curves are shown in Figure 32. For reliable operation these temperatures o should not exceed 125 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board- LINEAGE POWER 15 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Top View Side View Bottom View PIN FUNCTION 1 On/Off 2 VIN 3 SEQ 4 GND 5 VOUT 6 Trim 7 Sense LINEAGE POWER 16 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Surface Mount Pad Layout – Component side view. LINEAGE POWER 17 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Packaging Details The Austin SuperLynxTM II 12V SMT versions are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions Outside Dimensions: Inside Dimensions: Width LINEAGE POWER 330.2 mm (13.00) 177.8 mm (7.00”) 44.0 mm (1.73”) 18 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Surface Mount Information Pick and Place TM The Austin SuperLynx II 12V SMT modules use open frame construction and are designed for fully a automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow o temperatures of up to 300 C. The label also carries product information such as product code, serial number and location of manufacture. or cause damage to the modules, and can adversely affect long-term reliability. In a conventional Tin/Lead (Sn/Pb) solder process peak reflow temperatures are limited to less than 235oC. Typically, the eutectic solder melts at 183oC, wets the land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures. 300 P eak Temp 235oC Figure 34. Pick and Place Location. REFLOW TEMP (°C) 250 150 So ak zo ne 30-240s 100 TM The Austin SuperLynx II 12V SMT power modules are lead free modules and can be soldered either in a lead-free solder process or in a conventional Tin/Lead (Sn/Pb) process. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to observe these instructions may result in the failure of LINEAGE POWER 0 REFLOW TIME (S) Figure 35. Reflow Profile for Tin/Lead (Sn/Pb) process. 240 235 MAX TEMP SOLDER (°C) Tin Lead Soldering Tlim above 205oC P reheat zo ne max 4oCs -1 50 Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and pick & placement speed should be considered to optimize this process. The minimum recommended nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 8 mm max. Co o ling zo ne 1-4oCs -1 Heat zo ne max 4oCs -1 200 230 225 220 215 210 205 200 0 10 20 30 40 50 60 o Figure 36. Time Limit Curve Above 205 C for Tin/Lead (Sn/Pb) process. 19 Data Sheet November 19, 2008 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Surface Mount Information (continued) drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Lead Free Soldering Pb-free Reflow Profile 300 Per J-STD-020 Rev. C Peak Temp 260°C 250 Reflow Temp (°C) The –Z versions of the Austin SuperLynx II 12V SMT modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. 200 150 * Min. Time Above 235°C 15 Seconds Heating Zone 1°C/Second Cooling Zone *Time Above 217°C 60 Seconds 100 50 Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Figure. 37. 0 Reflow Time (Seconds) Figure 37. Recommended linear reflow profile using Sn/Ag/Cu solder. MSL Rating The Austin SuperLynx II 12V SMT modules have a MSL rating of 3. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of ≤ 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and LINEAGE POWER 20 Austin SuperLynxTM II 12V SMT Non-isolated Power Modules: 8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current Data Sheet November 19, 2008 Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 2. Device Codes Device Code ATA016A0X3-SR Input Voltage Range 8.3 – 14Vdc Output Voltage Output Current Efficiency 3.3V@ 16A Connector Type Comcodes 16 A 92.0% SMT 108988440 ATA016A0X3-SRZ 8.3 – 14Vdc 0.75 – 5.5Vdc 0.75 – 5.5Vdc 16 A 92.0% SMT CC109104527 ATA016A0X43-SR 8.3 – 14Vdc 0.75 – 5.5Vdc 16 A 92.0% SMT 108988457 ATA016A0X43-SRZ 8.3 – 14Vdc 0.75 – 5.5Vdc 16 A 92.0% SMT 108996690 -Z refers to RoHS-compliant versions. Asia-Pacific Headquarters Tel: +65 6416 4283 World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: [email protected] Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. © 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved. LINEAGE POWER 21 Document No: DS03-110 ver. 1.42 PDF name: superlynx_II_12v_smt_ds.pdf