AZ164 MINIATURE POWER RELAY FEATURES • • • • • • • • PC Terminals SPDT through 4PDT arrangement High switching capacity AC and DC coils Push To Test lever available on some models CE marked UL, CUR file E43203 TÜV pending CONTACTS GENERAL DATA Arrangement SPDT (1 Form C) DPDT (2 Form C) 3PDT (3 Form C) 4PDT (4 Form C) Ratings See chart on page 2 UL, CUR See chart on page 2 Material -1CT contact -2C and 2CT contact -3C contact -4C contact Resistance Silver Silver Silver Silver cadmium oxide cerium cerium cerium < 50 milliohms initially (24 V, 1 A voltage drop method) COIL Power Life Expectancy Mechanical Electrical Minimum operations 2 x 107 operations See UL/CUR ratings on page 2 Operate Time 25 msec max. at nominal coil voltage Release Time 25 msec at nominal coil voltage (without suppression) Dielectric Strength 1500 Vrms coil to contact (at sea level for 1 min.) 1000 Vrms contact to contact 1000 Vrms between contact sets Insulation Resistance 100 megohms min. at 500 VDC, 20°C, 50% RH Dropout DC: > 10% of nominal coil voltage AC: > 30% of nominal coil voltage Ambient Temperature Operating Storage -55°C (-67°F) to 70°C (158°F) -55°C (-67°F) to 105°C (221°F) Vibration 0.062" DA at 10–55 Hz Shock 20 g At Pickup Voltage (typical) DC: 576 mW, 6 to 48 VDC 704 mW, 110 VDC AC: .768 VA Enclosure Polycarbonate Max. Continuous Dissipation DC: 1.2 W (110 V : 1.5 W) at 20°C (68°F) AC: 1.7 VA at 20°C (68°F) Terminals PC 105°C (221°F) Max. Solder Temp. 250°C (482°F) Max. Solder Time 5 seconds Weight 37 grams Temperature NOTES 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice. 8/11/03W AZ164 CONTACT RATINGS Maximum Ratings SPDT Heavy duty, resistive load: Max. Switched Power: 450 W, 3750 VA Max. Switched Current: 15 A Max. Switched Voltage: 30 VDC, 250 VAC UL/CUR Ratings SPDT Heavy duty: 15 A, 250 VAC 100k, Resistive 15 A, 30 VDC, 100k N.O., 30k N.C., Resistive DPDT Heavy duty: 10 A, 250 VAC, 100k, General use 10 A, 30 VDC, 100k, Resistive 1/3 HP, 120/240 VAC, 100k Motor load DPDT Heavy duty, resistive load: Max. Switched Power: 300 W, 2500 VA Max. Switched Current: 10 A Max. Switched Voltage: 30 VDC, 250 VAC DPDT, Standard duty: 7A, 250 VAC, 100k Resistive 7A, 30 VDC, 100k, Resistive 3A, 240 VAC/30 VDC, 100k, General use DPDT Standard duty, resistive load: Max. Switched Power: 210 W, 1750 VA Max. Switched Current: 7 A Max. Switched Voltage: 30 VDC, 250 VAC 3PDT, 4PDT, Standard duty: 5A, 250 VAC, 100k, Resistive 5A, 30 VDC, 100k, Resistive 3A, 240 VAC/30 VDC, 100k, General use 3PDT, 4PDT, Standard duty, resistive load: Max. Switched Power: 150 W, 1250 VA Max. Switched Current: 5 A Max. Switched Voltage: 30 VDC, 250 VAC MECHANICAL DATA AZ164-_C AZ164-_CT .039 [1.0] .059 [1.5] .098 [2.5] .138 [3.5] .157 [4.0] 1.378 [35.0] .157 [4.0] .846 [21.5] 1.102 [28.0] .020 [0.5] WIRING DIAGRAM .138 [3.5] .197 [5.0] 1.378 [35.0] .846 [21.5] 1.102 [28.0] .020 [0.5] Viewed Towards Terminal 4 1 2 3 1 4 1 2 1 2 3 4 1 2 3 1 4 1 3 2 2 2 1 1 1 6 5 8 3 4 3 4 5 6 7 8 4 5 6 5 8 4 8 3 7 5 4 6 4 3 5 5 6 9 10 11 12 7 8 9 9 12 5 6 5 6 9 10 11 13 12 7 14 13 8 9 9 12 14 13 14 7 6 5 7 8 8 14 13 - + 4C 4C 3C 2C 2CT 14 13 - + - 3C 8 7 14 13 - + 2C 2 8 7 - + 2CT + 1CT 1CT WITH LED Viewed Towards Terminal PC BOARD LAYOUTS .226 [5.7] .169 [4.3] .520 [13.2] .161 [4.1] .661 [16.8] .409 [10.4] .173 [4.4] .169 [4.3] .163 [4.1] .520 [13.2] .161 [4.1] .661 [16.8] .409 [10.4] .661 [16.8] 4C .181 [4.6] .163 [4.1] .417 [10.6] .409 [10.4] ø.098 TYP [ø2.5 TYP] ø.051 TYP [ø1.3 TYP] 3C .156 [4.0] .394 [10.0] .520 [13.2] .161 [4.1] .163 [4.1] ø.051 TYP [ø1.3 TYP] ø.051 TYP [ø1.3 TYP] .169 [4.3] .260 [6.6] .699 [17.75] .559 [14.2] 2C 1CT & 2CT 8/11/03W AZ164 RELAY ORDERING DATA STANDARD RELAYS: DC Coil COIL SPECIFICATIONS Nominal Coil VDC 5 Must Operate VDC 4.0 Max. Continuous VDC 5.5 Nominal Current mA ± 10% 181.0 6 4.8 6.6 150.0 12 9.6 13.2 75.0 24 19.2 26.4 48 38.4 52.8 110 88.0 121.0 Coil Resistance 27.5 ± 10% 40.0 ± 10% ORDER NUMBER* AZ164–2C–5D AZ164–2C–6D 160 ± 10% AZ164–2C–12D 36.9 650 ± 10% AZ164–2C–24D 18.5 2600 ± 15% AZ164–2C–48D 10.0 11,000 ± 15% AZ164–2C–110D STANDARD RELAYS: AC Coil (50/60 Hz) COIL SPECIFICATIONS Nominal Current mA ± 10% 200.0 Coil Resistance ORDER NUMBER* Nominal Coil VAC 6 Must Operate VAC 4.8 Max. Continuous VAC 7.1 12 9.6 14.3 100.0 24 19.2 28.6 50.0 184 ± 10% 48 38.4 57.1 25.0 735 ± 10% AZ164–2C–48A 120 96.0 143.0 10.0 4,550 ± 10% AZ164–2C–120A 220 176.0 261.0 5.5 14,400 ± 15% AZ164–2C–220A 240 192.0 288.0 5.0 22,000 ± 15% AZ164–2C–240A 11.5 ± 10% AZ164–2C–6A 46.0 ± 10% AZ164–2C–12A AZ164–2C–24A * For 3PDT or 4PDT substitute “-3C” or “-4C” for “-2C”. For LED add “1” to the end of p/n. “-2C” and “-4C” versions are available with a lockable “push to test” lever. Add suffix “P” to part number for “Push to Test” lever. RELAY ORDERING DATA HEAVY DUTY RELAYS: DC Coil COIL SPECIFICATIONS Nominal Coil VDC 5 Nominal Current mA ± 10% 181.0 Coil Resistance ORDER NUMBER* Must Operate VDC 4.0 Max. Continuous VDC 5.5 6 4.8 6.6 150.0 12 9.6 13.2 75.0 160 ± 10% AZ164–1CT–12D 24 19.2 26.4 36.9 650 ± 10% AZ164–1CT–24D 48 38.4 52.8 18.5 2600 ± 15% AZ164–1CT–48D 110 88.0 121.0 10.0 11,000 ± 15% AZ164–1CT–110D 27.5 ± 10% AZ164–1CT–5D 40.0 ± 10% AZ164–1CT–6D HEAVY DUTY RELAYS: AC Coil (50/60 Hz) COIL SPECIFICATIONS Nominal Coil VAC 6 Must Operate VAC 4.8 Max. Continuous VAC 7.1 Nominal Current mA ± 10% 200.0 12 9.6 14.3 100.0 24 19.2 28.6 50.0 Coil Resistance ORDER NUMBER* 11.5 ± 10% AZ164–1CT–6A 46.0 ± 10% AZ164–1CT–12A 184 ± 10% AZ164–1CT–24A 48 38.4 57.1 25.0 735 ± 10% AZ164–1CT–48A 120 96.0 143.0 10.0 4,550 ± 10% AZ164–1CT–120A 220 176.0 261.0 5.5 14,400 ± 15% AZ164–1CT–220A 240 192.0 288.0 5.0 22,000 ± 15% AZ164–1CT–240A * For DPDT substitute “-2CT” for “-1CT”. For LED add “1” to the end of p/n. 8/11/03W