AZ830 POLARIZED DIP RELAY SINGLE SIDE STABLE FEATURES • • • • • • • • • • Low profile for compact board spacing DC coils to 48 VDC High sensitivity, 100 mW pickup Meets FCC Part 68.302 1500 V lightning surge Meets FCC Part 68.304 1000 V dielectric Life expectancy to 100 million operations High switching capacity, 60 W, 125 VA Fits standard 16 pin IC socket Epoxy sealed UL file E43203 (UL1950); CSA file LR 88413 CONTACTS Arrangement DPDT (2 Form C) Bifurcated crossbar contacts Ratings Resistive load: Max. Max. Max. Max. Rated Load UL Material Resistance switched power: 60 W or 125 VA switched current: 2 A switched voltage: 250 VDC or 300 VAC carry current: 3A 2 A at 30 VDC 1 A at 120 VAC Silver alloy, gold clad. Silver palladium, gold clad available upon request (not recommended for current greater than 1 Amp). GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 1 x 108 1 x 105 at 2 A, 30 VDC or 1 A, 125 VAC 2 x 106 at 1 A, 30 VDC or .5 A, 125 VAC (see table for additional figures) Operate Time (typical) 3 ms at nominal coil voltage Release Time (typical) 2 ms at nominal coil voltage (with no coil suppression) Capacitance Contact to contact: 1.0 pF Contact set to contact: 1.0 pF Contact to coil: 2.0 pF Bounce (typical) At 10 mA contact current 1.5 ms at operate N.O. side 2.5 ms at operate N.C. side Dielectric Strength (at sea level) 1500 Vrms contact to coil 1000 Vrms between contact sets 1000 Vrms across contacts Meets FCC Part 68.302 lightning surge Meets FCC Part 68.304 V dielectric Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage Standard: -40°C (-40°F) to 70°C (158°F) Sensitive: -40°C (-40°F) to 85°C (185°F) Both: -40°C (-40°F) to 105°C (221°F) < 50 milliohms initially COIL Power At Pickup Voltage (typical) Standard coil: 200 mW Sensitive coil: 100 mW Max. Continuous Dissipation 1.0 W at 20°C (68°F) 0.9 W at 40°C (104°F) Temperature Rise Standard: 38°C (68°F) at nominal coil voltage Sensitive: 21°C (38°F) at nominal coil voltage Temperature Max. 115°C (239°F) NOTES 1. 2. 3. 4. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Relay has fixed coil polarity. For complete isolation between the relay’s magnetic fields, it is recommended that a .197" (5.0 mm) space be provided between adjacent relays. 5. Relay adjustment may be affected if undue pressure is exerted on relay case. 6. Specifications subject to change without notice. ZETTLER Storage Vibration 0.062" (1.5 mm) DA at 10–55 Hz Shock 40 g Enclosure P.B.T. polyester Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 5 grams electronics GmbH Junkersstrasse 3, D-82178 Puchheim, Germany Tel. +49 89 800 97 0 Fax +49 89 800 97 200 [email protected] www.ZETTLERelectronics.com 2003-08-14 AZ830 RELAY ORDERING DATA TYPICAL CONTACT LIFE EXPECTANCY NUMBER OF OPERATIONS STANDARD COIL COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 7.5 Coil Resistance Ohm ± 10% 62.5 Must Operate VDC 3.5 ORDER NUMBER* AZ830–2C–5DE 6 9.0 90 4.2 AZ830–2C–6DE 12 18.0 360 8.4 AZ830–2C–12DE 24 36.0 1,440 16.8 AZ830–2C–24DE 48 72.0 5,760 33.6 AZ830–2C–48DE AZ830–2C–5DSE SENSITIVE RELAYS 5 11.0 125 3.5 6 13.0 180 4.2 AZ830–2C–6DSE 12 26.0 720 8.4 AZ830–2C–12DSE 24 53.0 2,880 16.8 AZ830–2C–24DSE 48 106.0 11,520 33.6 AZ830–2C–48DSE * Add suffix “A” for silver palladium gold clad contacts. VOLTAGE POWER 50 mV 30 VDC 30 VDC 30 VDC 60 VDC 60 VDC 60 VDC 30 VAC 30 VAC 30 VAC 60 VAC 60 VAC 60 VAC 125 VAC 125 VAC 125 VAC 50 µW 60 W 40 W 20 W 60 W 40 W 20 W 120 VA 80 VA 40 VA 120 VA 80 VA 40 VA 125 VA 80 VA 40 VA Maximum Switching Capacity PC BOARD LAYOUT .788 (20.0) .386 (9.8) .044 (1.1) REF 0.03 DIA (0.8) (8 HOLES) .015 (0.38) 10.0 9.0 8.0 7.0 6.0 5.0 4.0 .044 (1.1) REF .200 (5.07) .300 (7.61) (.024 ± .005) (0.6 ± 0.13) TYP .200 (5.07) 3.0 2.0 0.1 (2.54) Viewed toward terminals .390 (9.9) Current .044 (1.1) INDUCTIVE LOAD 5 x 107 15 x 104 3 x 105 1 x 106 — — — 15 x 104 3 x 105 1 x 106 15 x 104 3 x 105 1 x 106 15 x 104 3 x 105 1 x 106 NOTES: 1. Relays operated at nominal coil voltage. 2. Inductive load tests are at 0.7 power factor. 3. Table represents typical life figures and are not guaranteed minimums. MECHANICAL DATA .138 (3.5) RESISTIVE LOAD 5x 107 5 x 105 1 x 106 3 x 106 5 x 105 1 x 106 3 x 106 5 x 105 1 x 106 3 x 106 5 x 105 1 x 106 3 x 106 5 x 105 1 x 106 3 x 106 WIRING DIAGRAM + 1 4 6 AC Resistive Load 1.0 .9 .8 .7 .6 .5 DC Resistive Load .4 8 .3 .2 400 500 600 700 800 900 300 200 1000 Viewed toward terminals 100 .1 50 60 70 80 90 9 40 11 30 13 (WATCH FOR POLARITY) 20 16 .012 ± .005 (0.3 ± 0.13) TYP 10 – Voltage Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" Coil Temperature Rise Sensitive Standard 60 110 Full Load Full Load 90 Coil Temperature Rise ˚C Coil Temperature Rise ˚C 100 80 No Load 70 60 50 40 30 50 No Load 40 30 20 20 10 10 60% 80% 100% 120% 140% 160% 180% Percent of Nominal Coil Voltage ZETTLER 60% 8 0% 100% 120% 140% 160% 180% Percent of Nominal Coil Voltage electronics GmbH Junkersstrasse 3, D-82178 Puchheim, Germany Tel. +49 89 800 97 0 Fax +49 89 800 97 200 [email protected] www.ZETTLERelectronics.com 2003-08-14