AZ848 MICROMINIATURE SURFACE MOUNT POLARIZED RELAY FEATURES • High dielectric and surge voltage: 1.5 kV surge (per FCC Part 68) 750 VRMS open contacts • Low power consumption: 56 mW set • Non-latching and latching versions • Single coil and dual coil versions • Stable contact resistance for low level signal switching • Epoxy sealed for automatic wave soldering and cleaning • UL file E43203, CSA 73363 • All plastics meet UL94 V-0, 30 min. oxygen index CONTACTS GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 1 x 108 operations at 3 Hz 2 x 105 operations at 0.5 A, 125 VAC, resistive 5 x 105 operations at 1.0 A, 30 VDC, resistive Arrangement DPDT (2 Form C) Bifurcated crossbar contacts Ratings Non-inductive load: Operate Time (typical) 2 ms at nominal coil voltage Max. switched power: 60 W or 62.5 VA Max. switched current: 2 A Max. switched voltage: 220 VDC or 250 VAC Release Time (typical) 1 ms at nominal coil voltage (with no coil suppression) Bounce (typical) 1 ms (at nominal coil voltage) Capacitance < 0.5 pF open and adjacent contacts < 1.0 pF contact to coil Dielectric Strength (at sea level) See table Insulation Resistance 109 ohms min. at 500 VDC Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating Storage At nominal coil voltage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 85°C (185°F) Vibration Operational, 3.3 mm DA, 10 - 55 Hz Non-Destructive, 5.5 mm DA, 10 -55 Hz Shock Operational, 50g min., 11 ms Non-Destructive, 100 g min., 6 ms Enclosure LCP Terminals Tinned copper alloy, P.C. Max. Solder Temp. See charts Max. Solder Time See charts Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 1.5 grams Rated Load UL/CSA 0.5 A at 125 VAC res. 2.0 A at 30 VDC res. 0.3 A at 110 VDC res. Material Silver palladium; gold clad Resistance < 50 milliohms initially at 6 V, 0.1 A COIL Power At Pickup Voltage (typical) AZ848: 79 mW to 169 mW AZ848P1: 57 mW to 85 mW AZ848P2: 110 mW to 170 mW Max. Continuous Dissipation 826 mW at 20°C (68°F) ambient 652 mW at 40°C (104°F) ambient Temperature Rise At nominal coil voltage 18°C (32°F) (3 - 12 VDC coils) 25°C (45°F) (18, 24 VDC coils) 34°C (61°F) (48 VDC coils) Temperature Max. 115°C (239°F) NOTES 1. 2. 3. 4. All values at 20°C (68°F). Relay has fixed coil polarity. Relay may pull in with less than “Must Operate” value. Relay adjustment may be affected if undue pressure is exerted on relay case. 5. For complete isolation between the relay’s magnetic fields, it is recommended that a .197" (5.0 mm) space be provided between adjacent relays. 6. Specifications subject to change without notice. 11/3/99W AZ848 RELAY ORDERING DATA SINGLE SIDE STABLE (Standard, Non-Latching) COIL SPECIFICATIONS Nominal Coil VDC 1.5 Max. Continuous VDC 3.7 3 7.3 Coil Resistance ± 10% 16.1 Must Operate VDC 1.13 64.3 ORDER NUMBER AZ848–1.5 2.25 AZ848–3 4.5 10.9 145 3.38 AZ848–4.5 5 12.1 178 3.75 AZ848–5 6 9 14.6 21.9 257 579 4.5 6.75 AZ848–6 AZ848–9 12 29.1 1,028 9.0 AZ848–12 18 36.6 1,620 13.5 AZ848–18 24 48.7 2,880 18.0 AZ848–24 48 79.6 7,680 36.0 AZ848–48 RELAY ORDERING DATA SINGLE COIL (Latching) COIL SPECIFICATIONS Nominal Coil VDC 1.5 Max. Continuous VDC 4.3 3 8.6 Coil Resistance ± 10% 22.5 Set (+)/Reset (-) VDC 1.13 90 2.25 ORDER NUMBER AZ848P1–1.5 AZ848P1–3 4.5 12.9 203 3.38 AZ848P1–4.5 5 14.4 250 3.75 AZ848P1–5 6 9 17.2 25.8 360 810 4.5 6.75 AZ848P1–6 AZ848P1–9 12 34.5 1,440 9.0 AZ848P1–12 18 42.2 2,160 13.5 AZ848P1–18 24 56.3 3,840 18.0 AZ848P1–24 RELAY ORDERING DATA DUAL COIL (Latching) COIL SPECIFICATIONS Nominal Coil VDC 1.5 Max. Continuous VDC 3.0 3 4.5 6.1 Coil Resistance (each coil) ± 10% 11.25 Set/Reset VDC 1.13 45 2.25 ORDER NUMBER AZ848P2–1.5 AZ848P2–3 9.1 101 3.38 AZ848P2–4.5 5 10.2 125 3.75 AZ848P2–5 6 9 12.2 25.8 180 405 4.5 6.75 AZ848P2–6 AZ848P2–9 12 24.4 720 9.0 AZ848P2–12 18 29.9 1,080 13.5 AZ848P2–18 24 39.8 1,920 18.0 AZ848P2–24 INITIAL DIELECTRIC AND SURGE STRENGTH (minimum) Between Open Contacts VRMS, 1 min. 750 Peak (V) 1500 Between Contact Sets 750 1500 Between Coil and Contacts 1000 1500 SURGE Rise Time 10 µs Decay Time 160 µs 10 µs 160 µs 10 µs 160 µs Decay time measured from beginning of surge. 11/3/99W AZ848 SOLDERING DATA VPS (Vapor Phase Soldering) SOLDERING T3 TEMPERATURE (˚C) TEMPERATURE (˚C) IRS (Infrared Reflow Soldering) T2 PREHEATING COOLING T1 SOLDERING 215˚ C MAX T3 COOLING T2 PREHEATING T1 60 SEC MAX 30 SEC MAX 120 SEC MAX 60 SEC MAX 90 SEC MAX T3= 200°C MAX T2= 165°C MAX T1= 100°C MAX T3= 245°C MAX T2= 200°C MAX T1= 165°C MAX MECHANICAL DATA .551 [14.0] WIRING DIAGRAMS PC BOARD LAYOUT VIEWED TOWARDS TERMINALS VIEWED TOWARDS TERMINALS .354 [9.0] 1 3 4 3˚ TYP 5 (-) 10 .300 [7.62] .020 TYP [0.5] .453 [11.5] 9 8 7 6 Stripe on top of relay indicates location of pins 1 and 10. DEENERGIZED OR RESET CONDITION .100 [2.54] .100 [2.54] .100 [2.54] .354 [9.0] WIRING DIAGRAMS PC BOARD LAYOUT VIEWED TOWARDS TERMINALS VIEWED TOWARDS TERMINALS Stripe on top of relay indicates location of pins 1 and 10. ORIENTATION MARK 1 .256 [6.5] .100 [2.54] .100 [2.54] .100 [2.54] .076 [1.92] .100 [2.54] .100 [2.54] .551 [14.0] .076 [1.92] 10 X .116 [2.94] .261 [6.62] .008 [0.2] .030 [0.75] .100 [2.54] .100 [2.54] .100 [2.54] 2 10 X .040 [1.0] (+) .256 [6.5] .076 [1.92] Stripe on top of relay indicates location of pins 1 and 10. ORIENTATION MARK .030 [0.75] .020 TYP [0.5] SET COIL .008 [0.2] 3˚ TYP .300 [7.62] .453 [11.5] 2 3 4 10 X .116 [2.94] 5 (+) (-) RESET (+) COIL .261 [6.62] (-) 10 9 8 7 6 Stripe on top of relay indicates location of pins 1 and 10. .100 [2.54] 10 X .040 [1.0] RESET CONDITION .076 [1.92] .100 [2.54] .100 [2.54] .100 [2.54] .100 [2.54] Dimensions in inches with metric equivalents in parentheses. Tolerance: ±0.010" 11/3/99W AZ848 PACKING (1) Packing Method (only tape packing is available) • Taping Standards: JIS C 0806 and RC - 1009B (EIAJ) • Tape type: TB2416 or TE2416 FEEDING ORIENTATION MARK SIDE • Reel type: R24D • Quantity on 1 reel: 500 relays • Packing orientation code: B REEL DIMENSIONS 1.2 [30.4] TOP COVER TAPE ø13.0 [ø330] EMBOSSED CARRIER TAPE ø.512 [ø13.0] TAPE DIMENSIONS .059 DIA. [1.5 DIA.] .015 [0.38] .079 [2.0] .059 [1.5 DIA] .158 [4.0] .069 [1.75] .453 [11.5] .571 [14.5] .272 [6.9] .480 [12.2] .945 [24.0] .630 [16.0] 11/3/99W