AZ986 40 AMP 280-ISO AUTOMOTIVE RELAY FEATURES • • • • • • • • 40 Amp contact rating Coils to 24VDC High operating temperature (125°C) SPST (1 Form A), SPDT (1 Form C) Available with shrouded weatherproof cover Coil suppression available ISO/TS 16949, ISO9001, ISO 14000 Tested in accordance with SAE J2544 CONTACTS GENERAL DATA Arrangement SPST (1 Form A) SPDT (1 Form C) Life Expectancy Mechanical Electrical Minimum operations 1 x 107 1 x 105 at 40 A 14 VDC Res. Ratings Resistive load: Max. switched power: 560 W (SPST) 560 W (N.O.) 420 W (N.C.) Operate Time (max.) 7 ms at nominal coil voltage Release Time (max.) 4 ms at nominal coil voltage Max. switched current: 40 A (SPST) 40 A (N.O.) 30 A (N.C.) Dielectric Strength 500 Vrms coil to contact (at sea level for 1 min.) 500 Vrms contact to contact Insulation Resistance 600 megohms min. at 500 VDC, 20°C 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating Storage -55°C (-67°F) to 125°C (257°F) -55°C (-67°F) to 155°C (311°F) Max. switched voltage: 100 VDC *Note: If switching voltage is greater than 30 VDC, special precautions must be taken. Please contact the factory. Material Silver tin oxide Resistance < 100 milliohms initially (6 V, 1 A voltage drop method) Vibration 1.27mm DA 10-40 Hz 5 g 40-70 Hz 0.5mm DA 70-100 Hz 10 g 100-500 Hz Shock 200 m/s2 Enclosure P.B.T. polyester Terminals Tinned copper alloy 0.110 Quick Connect COIL Power At Pickup Voltage (typical) 0.58 W Max. Continuous Dissipation 3.7 W at 20°C (68°F) Temperature Rise 52°C (94°F) at nominal coil voltage Temperature Max. 180°C (356°F) Note: Allow suitable slack on leads when wiring, and do not subject the terminals to excessive force. Weight 22 grams (37 grams shrouded version) NOTES 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice. 1/17/07W AZ986 RELAY ORDERING DATA COIL SPECIFICATIONS Nominal Coil VDC 6 12 24 Must Operate VDC 3.6 7.2 14.4 Max. Continuous VDC 10 20.2 39.3 Coil Resistance ± 10% 27 109 436 RELAY ORDERING DATA AZ986-1C-12DC2R1 Blank - Standard no diode, no resistor R1 - 180 Ohm, ½ w resistor in parallel with 6 V coil 680 Ohm, ½ w resistor in parallel with 12 V coil 2700 Ohm ½ w resistor in parallel with 24 V coil R2 - 220 Ohm, ½ w resistor in parallel with 6 V coil 820 Ohm, ½ w resistor in parallel with 12 V coil 3200 Ohm ½ w resistor in parallel with 24 V coil D1 - 1A7 diode in parallel with coil, anode on #86 terminal D2 - 1A7 diode in parallel with coil, cathode on #86 terminal D3 - 1A4 diode in parallel with coil, anode on #86 terminal D4 - 1A4 diode in parallel with coil, cathode on #86 terminal C1 - Plastic dust cover unsealed C2 - Plastic dust cover sealed C3 - Plastic dust cover, shrouded, steel mounting bracket, unsealed C4 - Plastic dust cover, shrouded, steel mounting bracket, sealed 24D - 24 volt coil 12D - 12 volt coil 6D - 6 volt coil 1A - SPNO Single pole normally open 1C - SPDT Single pole double throw Basic series designation - AZ986 1/17/07W AZ986 MECHANICAL DATA Outline Dimensions Versions C1 & C2 Outline Dimensions Versions C3 & C4 1.122 MAX [28.5] Wiring Diagram .654 [16.6] Ø.262 [6.65] 1.004 MAX [25.5] .433±.020 [11.0±0.5] .354 [9.0] 87 85 .858 [21.8] 86 .319±.008 [8.1±0.2] 1.780 [45.2] .638±.008 [16.2±0.2] .776 [19.7] 1.122 MAX [28.5] .563 [14.3] .031 [0.8] .110 [2.8] .110 [2.8] 1.398 [35.5] .638 [16.2] .319 [8.1] 1.398 [35.5] 5x.031 [0.8] .638±.008 [16.2±0.2] +.008 5X.031 -.004 [0.8 ] +0.2 1 Form A 87 5x.110 [2.8] .307±.008 [7.8±0.2] .319±.008 [8.1±0.2] 30 87A 86 85 30 .307 [7.8] -0.1 .504 [12.8] .307 [7.8] 5X.110±.008 [2.8±0.2] 1 Form C BOTTOM VIEW BOTTOM VIEW VIEWED TOWARD TERMINALS Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 1/17/07W