Aluminum electrolytic capacitors Capacitors with screw terminals Series/Type: B41550, B41570 Date: November 2008 © EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Capacitors with screw terminals B41550, B41570 SIKOREL 105 °C Long-life grade capacitors Applications Highly professional power supplies Features Outstanding reliability Operation at temperatures up to 125 °C permissible without insulating sleeve1) High ripple current capability Long useful life Shelf life up to 10 years All-welded construction ensures reliable electrical contact RoHS-compatible Construction Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud are not insulated 1) For ∅ ≤ 51.6 mm: 2500 h, for ∅ ≥ 64.3 mm: 5000 h Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 17 B41550 B41570 B41550, B41570 SIKOREL 105 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 16 ... 100 V DC 1.15 VR 1500 ... 220000 µF 10/+30% Q Leakage current Ileak (20 °C, 5 min) Self-inductance ESL d = 35.7 mm: approx. 10 nH d = 51.6 mm: approx. 15 nH d ≥ 64.3 mm: approx. 20 nH Useful life 105 °C; VR; IAC,R 85 °C; VR; IAC,max 40 °C; VR; 2.4 IAC,R 40 °C; VR; 2.7 IAC,R Voltage endurance test 105 °C; VR; IAC,R d ≤ 51.6 mm > 10000 h > 15000 h > 200000 h d ≥ 64.3 mm > 20000 h > 25000 h > 200000 h Requirements: ∆C/C ≤ ±45% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ∆C/C ≤ ±15% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit 5000 h Vibration resistance test To IEC 60068-2-6, test Fc: Displacement amplitude 0.75 mm, frequency range 10 ... 55 Hz, acceleration max. 10 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. IEC climatic category To IEC 60068-1: 55/105/56 (55 °C/+105 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-804 IEC 60384-4 Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter ≤ 51.6 mm > 51.6 mm IAC,max 30 A 40 A Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 17 B41550, B41570 SIKOREL 105 °C Dimensional drawings d = 35.7 mm B41550 Ring clip/clamp mounting B41570 Threaded stud mounting d ≥ 51.6 mm Dimensions and weights Terminal Dimensions (mm) with insulating sleeve d l ±1 l1 ±1 l2 +0/1 d1 d2 max. a +0.2/0.4 Approx. weight (g) M5 M5 M5 35.7 +0/0.8 35.7 +0/0.8 35.7 +0/0.8 55.7 80.7 105.7 62.0 87.0 112.0 13 13 13 M8 M8 M8 8.2 8.2 8.2 12.7 12.7 12.7 65 105 135 M5 51.6 +0/0.8 80.7 87.0 17 M12 8.2 22.2 220 M5 M5 64.3 +0/0.8 64.3 +0/0.8 80.7 105.7 87.0 112.0 17 17 M12 M12 8.2 8.2 28.5 28.5 370 440 M5 M5 76.9 +0/0.7 76.9 +0/0.7 105.7 143.2 112.0 149.5 17 17 M12 M12 8.2 8.2 31.7 31.7 620 840 Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 17 B41550, B41570 SIKOREL 105 °C Packing Capacitor diameter d (mm) 35.7 51.6 64.3 lenght l (mm) all all all Packing units (pcs.) 36 36 25 Capacitor diameter d (mm) 76.9 length l (mm) 97.0 - 168.7 191.0 - 220.7 Packing units (pcs.) 16 12 For ecological reasons the packing is pure cardboard. Accessories The following items are included in the delivery package, but are not fastened to the capacitors: Thread Toothed washers Screws/nuts Maximum torque M5 A 5.1 DIN 6797 Cylinder-head screw M5 × 8 DIN 84-4.8 2 Nm For mounting M8 J 8.2 DIN 6797 Hex nut BM 8 DIN 439 4 Nm For terminals M12 J 12.5 DIN 6797 Hex nut BM 12 DIN 439 10 Nm The following items must be ordered separately. For details, refer to chapter "Capacitors with screw terminals Accessories". Item Type Ring clips B44030 Clamps for capacitors with d ≥ 64.3 mm B44030 Insulating parts B44020 Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 17 B41550, B41570 SIKOREL 105 °C Overview of available types VR (V DC) 16 25 40 63 100 Case dimensions d × l (mm) CR (µF) 35.7 × 55.7 1500 2200 35.7 × 80.7 35.7 × 80.7 35.7 × 105.7 35.7 × 55.7 35.7 × 80.7 51.6 × 80.7 35.7 × 55.7 35.7 × 80.7 35.7 × 105.7 64.3 × 80.7 3300 4700 6800 35.7 × 55.7 10000 35.7 × 55.7 35.7 × 80.7 35.7 × 80.7 51.6 × 80.7 64.3 × 80.7 15000 35.7 × 80.7 35.7 × 80.7 35.7 × 105.7 64.3 × 80.7 64.3 × 105.7 22000 35.7 × 80.7 35.7 × 105.7 51.6 × 80.7 64.3 × 105.7 76.9 × 105.7 33000 35.7 × 105.7 51.6 × 80.7 64.3 × 80.7 76.9 × 105.7 76.9 × 143.2 47000 51.6 × 80.7 64.3 × 80.7 64.3 × 105.7 76.9 × 143.2 68000 64.3 × 80.7 64.3 × 105.7 76.9 × 105.7 100000 64.3 × 105.7 76.9 × 105.7 76.9 × 143.2 150000 76.9 × 105.7 76.9 × 143.2 220000 76.9 × 143.2 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 17 B41550, B41570 SIKOREL 105 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 16 V DC 10000 35.7 × 55.7 15000 35.7 × 80.7 22000 35.7 × 80.7 33000 35.7 × 105.7 47000 51.6 × 80.7 68000 64.3 × 80.7 100000 64.3 × 105.7 150000 76.9 × 105.7 220000 76.9 × 143.2 VR = 25 V DC 6800 35.7 × 55.7 10000 35.7 × 80.7 15000 35.7 × 80.7 22000 35.7 × 105.7 33000 51.6 × 80.7 47000 64.3 × 80.7 68000 64.3 × 105.7 100000 76.9 × 105.7 150000 76.9 × 143.2 VR = 40 V DC 4700 35.7 × 55.7 6800 35.7 × 80.7 10000 35.7 × 80.7 15000 35.7 × 105.7 22000 51.6 × 80.7 33000 64.3 × 80.7 47000 64.3 × 105.7 68000 76.9 × 105.7 100000 76.9 × 143.2 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,max 100 Hz 85 °C A IAC,R Ordering code 100 Hz (composition see 105 °C below) A 15 12 9.0 7.0 5.0 5.0 4.0 4.0 4.0 38 26 21 17 13 13 10 10 8.0 26 21 18 13 13 13 9.0 10 7.0 17 23 29 30 30 40 40 40 40 12 16 21 24 30 38 39 40 40 6.2 8.1 10 12 16 17 19 22 26 B415*0E4109Q000 B415*0E4159Q000 B415*0E4229Q000 B415*0E4339Q000 B415*0E4479Q000 B415*0E4689Q000 B415*0E4100Q000 B415*0E4150Q000 B415*0A4220Q000 16 14 11 8.0 6.0 5.0 5.0 4.0 4.0 32 28 24 20 13 13 11 9.0 7.0 27 21 17 15 12 11 9.0 8.0 6.0 18 21 26 30 30 40 40 40 40 13 15 19 22 29 34 35 39 40 6.4 7.5 9.4 11 15 17 17 21 26 B415*0A5688Q000 B415*0E5109Q000 B415*0E5159Q000 B415*0E5229Q000 B415*0E5339Q000 B415*0E5479Q000 B415*0E5689Q000 B415*0E5100Q000 B415*0A5150Q000 14 12 11 8.0 6.0 5.0 5.0 4.0 4.0 33 28 27 15 13 12 8.0 9.0 7.0 24 17 14 15 13 12 8.0 7.0 6.0 20 24 26 30 30 40 40 40 40 14 16 19 22 29 34 35 39 40 7.2 8.4 9.4 11 15 17 17 21 26 B415*0E7478Q000 B415*0A7688Q000 B415*0E7109Q000 B415*0E7159Q000 B415*0E7229Q000 B415*0E7339Q000 B415*0E7479Q000 B415*0E7689Q000 B415*0A7100Q000 Composition of ordering code * = Mounting style 5 = for capacitors with ring clip/clamp mounting 7 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 17 B41550, B41570 SIKOREL 105 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 63 V DC 2200 35.7 × 55.7 3300 35.7 × 80.7 4700 35.7 × 80.7 6800 35.7 × 105.7 10000 51.6 × 80.7 15000 64.3 × 80.7 22000 64.3 × 105.7 33000 76.9 × 105.7 47000 76.9 × 143.2 VR = 100 V DC 1500 35.7 × 55.7 2200 35.7 × 80.7 3300 35.7 × 105.7 4700 51.6 × 80.7 6800 64.3 × 80.7 10000 64.3 × 80.7 15000 64.3 × 105.7 22000 76.9 × 105.7 33000 76.9 × 143.2 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,max 100 Hz 85 °C A IAC,R Ordering code 100 Hz (composition see 105 °C below) A 26 17 13 10 7.0 6.0 5.0 4.0 3.0 60 39 31 23 18 13 10 8.0 7.0 30 24 20 17 14 11 9.0 8.0 6.0 13 19 24 28 30 40 40 40 40 9.4 14 17 20 27 31 35 39 40 4.7 6.8 8.7 10 13 15 17 21 26 B415*0E8228Q000 B415*0E8338Q000 B415*0E8478Q000 B415*0E8688Q000 B415*0E8109Q000 B415*0E8159Q000 B415*0E8229Q000 B415*0E8339Q000 B415*0A8479Q000 36 26 17 15 10 8 7 6 5 83 57 37 29 20 15 13 11 9.0 34 30 24 20 17 14 11 9.0 8.0 12 16 22 28 36 40 40 40 40 8.8 12 16 20 26 32 36 38 40 4.2 5.9 8.0 10 13 16 18 19 23 B415*0A9158Q000 B415*0E9228Q000 B415*0E9338Q000 B415*0E9478Q000 B415*0E9688Q000 B415*0E9109Q000 B415*0E9159Q000 B415*0A9229Q000 B415*0A9339Q000 Composition of ordering code * = Mounting style 5 = for capacitors with ring clip/clamp mounting 7 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 17 B41550, B41570 SIKOREL 105 °C Useful life depending on ambient temperature TA under ripple current operating conditions1) d ≤ 51.6 mm d ≥ 64.3 mm 1) Refer to chapter "General technical information, 5.3 Calculation of useful life" on how to interpret the useful life graphs. Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 17 B41550, B41570 SIKOREL 105 °C Frequency factor of permissible ripple current IAC versus frequency f VR (V DC) 16; 25 40 63 100 d = 35.7 mm b c d d d = 51.6 mm a b c c d = 64.3 mm a a c c d = 76.9 mm a a b c VR (V DC) 16; 25 40 63 100 d = 35.7 mm b c d d d = 51.6 mm a b c c d = 64.3 mm a a c c d = 76.9 mm a a b c Frequency characteristics of ESR Typical behavior Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 17 B41550, B41570 SIKOREL 105 °C Impedance Z versus frequency f Typical behavior at 20 °C CR µF Please read Cautions and warnings and Important notes at the end of this document. VR V DC d mm Curve 150000 68000 16 40 76.9 76.9 a b 15000 100 64.3 c 10000 47000 1500 16 40 100 35.7 35.7 35.7 d e f Page 11 of 17 B41550, B41570 SIKOREL 105 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 17 B41550, B41570 SIKOREL 105 °C Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 17 B41550, B41570 SIKOREL 105 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 17 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" B41550, B41570 SIKOREL 105 °C Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Ableitstrom Ableitstrom bei Betrieb Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 15 of 17 B41550, B41570 SIKOREL 105 °C Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Notes All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 16 of 17 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 17 of 17