Aluminum electrolytic capacitors Capacitors with screw terminals Series/Type: B41560, B41580 Date: December 2006 EPCOS AG 2007. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Capacitors with screw terminals B41560, B41580 Compact 105 °C Long-life grade capacitors Applications General industrial electronics Professional power supplies Features High reliability, extremely good electrical characteristics High CV product, i.e. extremely compact High ripple current capability All-welded construction ensures reliable electrical contact Version with low-inductance design available Construction Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud are not insulated Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 14 B41560 B41580 B41560, B41580 Compact 105 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 25 ... 100 V DC 1.15 VR 1500 ... 330000 µF ±20% M Leakage current Ileak (20 °C, 5 min) Self-inductance ESL Useful life 105 °C; VR; IAC,R 85 °C; VR; IAC,max 40 °C; VR; 2.2 IAC,R Voltage endurance test 105 °C; VR Approx. 20 nH Capacitors with low-inductance design: d ≥ 64.3 mm: approx. 13 nH > 3000 h > 6000 h > 250000 h 2000 h Requirements: ∆C/C ≤ ±45% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ∆C/C ≤ ±15% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit Vibration resistance test To IEC 60068-2-6, test Fc: Displacement amplitude 0.75 mm, frequency range 10 ... 55 Hz, acceleration max. 10 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. IEC climatic category To IEC 60068-1: 40/105/56 (40 °C/+105 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-810 IEC 60384-4 Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter ≤ 51.6 mm 64.3 mm 76.9 mm IAC,max 34 A 45 A 57 A Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 14 B41560, B41580 Compact 105 °C Dimensional drawings B41560 Ring clip/clamp mounting B41580 Threaded stud mounting Screw terminals with UNF threads are available upon request. Dimensions and weights Terminal Dimensions (mm) with insulating sleeve d l ±1 l1 ±1 l2 +0/1 d1 M5 M5 M5 35.7 +0/-0.8 35.7 +0/-0.8 35.7 +0/-0.8 55.7 80.7 105.7 62.2 87.2 112.2 13 13 13 M8 M8 M8 8.2 8.2 8.2 12.7 12.7 12.7 65 105 135 M5 M5 51.6 +0/-0.8 51.6 +0/-0.8 80.7 105.7 87.2 112.2 17 17 M12 M12 10.2 10.2 22.2 22.2 220 280 M5 64.3 +0/-0.8 105.7 112.2 17 M12 13.2 28.5 440 M6 M6 76.9 +0/-0.7 76.9 +0/-0.7 105.7 143.2 111.5 149.0 17 17 M12 M12 17.7 17.7 31.7 31.7 620 840 d2 max. a +0.2/0.4 Approx. weight (g) Dimensions are also valid for low-inductance design. Packing Capacitor diameter d 35.7 mm 51.6 mm Packing units (pcs.) 36 22 Capacitor diameter d 64.3 mm 76.9 mm For ecological reasons the packing is pure cardboard. Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 14 Packing units (pcs.) 15 12 B41560, B41580 Compact 105 °C Special design Low-inductance design Design Identification in 3rd Remark block of ordering code Low inductance (13 nH) M003 For capacitors with diameter d ≥ 64.3 mm Accessories The following items are included in the delivery package, but are not fastened to the capacitors: Thread Toothed washers Screws/nuts Maximum torque M5 A 5.1 DIN 6797 Cylinder-head screw M5 × 8 DIN 84-4.8 2 Nm M6 A 6.4 DIN 6797 Cylinder-head screw M6 × 12 DIN 85-4.8 2.5 Nm For mounting M8 J 8.2 DIN 6797 Hex nut BM 8 DIN 439 4 Nm For terminals M12 J 12.5 DIN 6797 Hex nut BM 12 DIN 439 10 Nm The following items must be ordered separately. For details, refer to chapter "Capacitors with screw terminals Accessories". Item Type Ring clips B44030 Clamps for capacitors with d ≥ 64.3 mm B44030 Insulating parts B44020 Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 14 B41560, B41580 Compact 105 °C Overview of available types VR (V DC) 25 40 63 100 Case dimensions d × l (mm) CR (µF) 1500 35.7 × 55.7 2200 35.7 × 80.7 35.7 × 80.7 3300 4700 35.7 × 55.7 35.7 × 105.7 6800 35.7 × 80.7 51.6 × 80.7 35.7 × 55.7 35.7 × 105.7 51.6 × 105.7 10000 15000 35.7 × 55.7 35.7 × 80.7 51.6 × 80.7 64.3 × 105.7 22000 35.7 × 80.7 35.7 × 105.7 51.6 × 105.7 76.9 × 105.7 33000 35.7 × 80.7 51.6 × 80.7 64.3 × 105.7 76.9 × 143.2 47000 35.7 × 105.7 51.6 × 105.7 64.3 × 105.7 68000 51.6 × 80.7 51.6 × 105.7 76.9 × 105.7 100000 51.6 × 105.7 64.3 × 105.7 76.9 × 143.2 150000 64.3 × 105.7 76.9 × 105.7 220000 76.9 × 105.7 76.9 × 143.2 330000 76.9 × 143.2 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 14 B41560, B41580 Compact 105 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 25 V DC 15000 35.7 × 55.7 22000 35.7 × 80.7 33000 35.7 × 80.7 47000 35.7 × 105.7 68000 51.6 × 80.7 100000 51.6 × 105.7 150000 64.3 × 105.7 220000 76.9 × 105.7 330000 76.9 × 143.2 VR = 40 V DC 10000 35.7 × 55.7 15000 35.7 × 80.7 22000 35.7 × 105.7 33000 51.6 × 80.7 47000 51.6 × 105.7 68000 51.6 × 105.7 100000 64.3 × 105.7 150000 76.9 × 105.7 220000 76.9 × 143.2 VR = 63 V DC 4700 35.7 × 55.7 6800 35.7 × 80.7 10000 35.7 × 105.7 15000 51.6 × 80.7 22000 51.6 × 105.7 33000 64.3 × 105.7 47000 64.3 × 105.7 68000 76.9 × 105.7 100000 76.9 × 143.2 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,max 100 Hz 85 °C A IAC,R Ordering code 100 Hz (composition see 105 °C below) A 21 14 15 8.0 4.8 4.7 4.0 3.5 3.0 42 29 20 16 12 9.4 8.0 5.3 4.5 31 22 17 13 9.3 7.6 6.4 5.6 5.1 18 25 30 30 34 34 45 57 57 11 15 18 23 26 32 38 40 50 5.3 7.4 8.8 11 13 15 18 20 24 B415*0A5159M000 B415*0A5229M000 B415*0A5339M000 B415*0A5479M000 B415*0A5689M000 B415*0A5100M000 B415*0A5150M00# B415*0A5220M00# B415*0A5330M00# 17 12 8.5 6.0 5.0 4.5 4.1 3.6 3.3 42 23 17 12 10 9.0 8.2 7.2 5.0 37 16 14 13 10 8.4 7.0 6.0 5.4 18 25 30 34 34 34 45 57 57 11 15 20 23 29 30 38 41 49 5.3 7.4 9.5 11 14 15 18 20 24 B415*0A7109M000 B415*0A7159M000 B415*0A7229M000 B415*0A7339M000 B415*0A7479M000 B415*0A7689M000 B415*0A7100M00# B415*0A7150M00# B415*0A7220M00# 30 22 14 9.5 7.0 5.5 4.8 3.3 3.3 60 44 27 19 14 11 10 5.0 5.0 64 46 16 14 14 12 9.4 7.8 6.6 15 20 28 31 34 45 45 57 57 9.2 12 17 19 25 31 35 39 48 4.4 6.0 8.1 9.1 12 15 17 19 23 B415*0A8478M000 B415*0A8688M000 B415*0A8109M000 B415*0A8159M000 B415*0A8229M000 B415*0A8339M00# B415*0A8479M00# B415*0A8689M00# B415*0A8100M00# Composition of ordering code * = Mounting style 6 = for capacitors with ring clip/clamp mounting 8 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. #= Design 0 = for capacitors with standard inductance 3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm Page 7 of 14 B41560, B41580 Compact 105 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 100 V DC 1500 35.7 × 55.7 2200 35.7 × 80.7 3300 35.7 × 80.7 4700 35.7 × 105.7 6800 51.6 × 80.7 10000 51.6 × 105.7 15000 64.3 × 105.7 22000 76.9 × 105.7 33000 76.9 × 143.2 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,max 100 Hz 85 °C A IAC,R Ordering code 100 Hz (composition see 105 °C below) A 52 35 24 18 12 7.0 5.0 4.0 3.3 104 70 48 35 24 14 10 6.0 5.0 90 77 53 39 25 12 10 6.0 8.4 11 16 19 26 30 34 45 57 57 7.0 9.9 12 16 18 24 30 35 44 3.4 4.7 5.7 7.5 8.7 11 15 17 21 Composition of ordering code * = Mounting style 6 = for capacitors with ring clip/clamp mounting 8 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. #= B415*0A9158M000 B415*0A9228M000 B415*0A9338M000 B415*0A9478M000 B415*0A9688M000 B415*0A9109M000 B415*0A9159M00# B415*0A9229M00# B415*0A9339M00# Design 0 = for capacitors with standard inductance 3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm Page 8 of 14 B41560, B41580 Compact 105 °C Useful life depending on ambient temperature TA under ripple current operating conditions1) Frequency factor of permissible ripple current IAC versus frequency f 1) VR (V DC) ≤ 63 100 d= 35.7 mm a c d = 51.6 mm a d d = 64.3 mm a d d = 76.9 mm b e Refer to chapter "General technical information, 5.3 Calculation of useful life" on how to interpret the useful life graphs. Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 14 B41560, B41580 Compact 105 °C Frequency characteristics of ESR Typical behavior VR (V DC) ≤ 63 100 d = 35.7 mm a c d = 51.6 mm a d d = 64.3 mm a d d = 76.9 mm b e Impedance Z versus frequency f Typical behavior at 20 °C Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 14 B41560, B41580 Compact 105 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 14 B41560, B41580 Compact 105 °C Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 14 B41560, B41580 Compact 105 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 14 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, EPCOS-JONES, BAOKE, Alu-X, CeraDiode, CSSP, MLSC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K, UltraCap, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 14 of 14