EMC filters 3-line filters for converters and power electronics Rated current 8 to 220 A Series/Type: B84143G*R110 Date: January 2006 EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet and the information contained therein without EPCOS’ prior express consent is prohibited. 3-line filters B84143G*R110 for converters and power electronics Power line filters for 3-phase systems Rated voltage 520/300 V AC, 50/60 Hz Rated current 8 to 220 A Alternative version ■ Series B84143A*R105 offers a low-cost solution. Construction ■ 3-line filter ■ Metal case ■ Book size Features ■ ■ ■ ■ ■ ■ ■ High insertion loss Optimized leakage current Space saving by optimized footprint Litz wires on the load side reduce mounting time Low weight Degree of protection: IP 201) Optimized for long motor cables and operation under full load ■ Design complies with EN 133200, UL 1283, CSA C22.2 No.8 ■ UL approval Applications ■ Frequency converters for motor drives, e.g. elevators, pumps, traction systems, conveyor systems, HVAC systems (heating, ventilation and air conditioning) ■ Wind farms ■ Power supplies Terminals ■ Line side: Finger-safe terminal blocks ■ Load side: Litz wires Marking Marking on component: Manufacturer’s logo, ordering code, rated voltage, rated current, rated temperature, climatic category, date code Minimum marking on packaging: Manufacturer’s logo, ordering code 1) To IEC 60529 Please read Cautions and warnings and Important notes at the end of this document. 2 01/06 3-line filters B84143G*R110 for converters and power electronics Typical circuit diagrams Filters for 8 … 25 A LINE LOAD L1 L1’ L2 L2’ L3 L3’ SSB1286-Z Filters for 36 … 220 A LINE LOAD L1 L1’ L2 L2’ L3 L3’ SSB1287-8 Please read Cautions and warnings and Important notes at the end of this document. 3 01/06 3-line filters B84143G*R110 for converters and power electronics Technical data and measuring conditions Rated voltage VR 520/300 V AC, 50/60 Hz Rated current IR Referred to 40 °C ambient temperature Test voltage Vtest 1770 V DC, 2 s (line/line) 2700 V DC, 2 s (lines/case) Overload capability (thermal) 1.5 · IR for 3 min per hour or 2.5 · IR for 30 s per hour Leakage current Ileak At 480 V AC, 50 Hz Climatic category (IEC 60068-1) 25/100/21 (–25 °C/+100 °C/21 days damp heat test) Approvals UL 1283 for 480 V AC. For 520 V AC pending. Characteristics and ordering codes VR AC IR V A 520/300 Terminal cross section Ileak Line side: Load side: terminal litz blocks wires mm2 mA mm2 8 4 Rtyp Approx. Ordering code weight mΩ kg Approvals (480 V) 1.5 < 6 40 1.3 B84143G0008R110 × 20 4 2.5 < 6 10 1.3 B84143G0020R110 × 25 4 2.5 < 6 10 1.3 B84143G0025R110 – 6.0 36 6 < 16 5.2 2.8 B84143G0036R110 × 50 16 10 < 16 2.4 3.3 B84143G0050R110 × 66 25 16 < 16 1.8 4.4 B84143G0066R110 × 90 25 25 < 16 1.2 4.9 B84143G0090R110 × 120 50 35 < 16 1.0 7.5 B84143G0120R110 × 150 50 35 < 16 0.7 8.0 B84143G0150R110 × 220 95 70 < 16 0.4 11.5 B84143G0220R110 × × = approval granted Please read Cautions and warnings and Important notes at the end of this document. 4 01/06 3-line filters B84143G*R110 for converters and power electronics Dimensional drawings B84143G0008R110, B84143G0020R110, B84143G0025R110 (8 A to 25 A) 50 300±10 200 1 0.5 31 15 Wire end ferrule Litz wire markings PE M6 x 24 230 215±0.5 6.5 Terminal blocks 4 mm 2 Tightening torque 0.6 ... 0.8 Nm 25±0.3 40 80 Litz wire 46 L1’ L1 L2’ L2 L3 Marking L3’ PE PE LINE LOAD SSB2188-F-E B84143G0036R110 (36 A) 60 250 400±10 L1 L2 Marking L3 PE LINE LOAD L1’ L2’ L3’ PE 56 6.5 280 265±0.5 35±0.3 Wire end ferrule Litz wire markings PE M6 x 24 Terminal blocks 6 mm 2 Tightening torque 1.5 ... 1.8 Nm 1 0.5 60 30 75 150 Litz wire SSB2190-R-E Please read Cautions and warnings and Important notes at the end of this document. 5 01/06 3-line filters B84143G*R110 for converters and power electronics B84143G0050R110 (50 A) 60 300 500±10 1 0.5 52 30 75 150 Litz wire PE M6 x 24 Wire end ferrule Litz wire markings L1’ L2’ L3’ PE 56 L1 L2 Marking L3 PE LINE LOAD 6.5 315±0.5 35±0.3 330 Terminal blocks 16 mm 2 Tightening torque 2 ... 2.3 Nm SSB2191-Z-E B84143G0066R110, B84143G0090R110 (66 A and 90 A) 80 300 500±10 60 PE M10 x 39 Wire end ferrule Litz wire markings L1’ L2’ L3’ PE 76 L1 L2 Marking L3 PE LINE LOAD 6.5 330 315±0.5 55±0.3 Terminal blocks 25 mm 2 Tightening torque 4 ... 4.5 Nm 1 0.5 52 30 75 150 Litz wire SSB2192-8-E Please read Cautions and warnings and Important notes at the end of this document. 6 01/06 3-line filters B84143G*R110 for converters and power electronics B84143G0120R110, B84143G0150R110 (120 A and 150 A) 90 500±10 Wire end ferrule 350 1 40 0.5 78 100 200 Litz wire 65 Litz wire markings 65±0.3 6.5 380 365±0.5 L1 L1’ L2 Marking L2’ L3 L3’ PE LINE LOAD PE 86 PE M10 x 39 Terminal blocks 50 mm 2 Tightening torque 6 ... 8 Nm SSB2194-P-E B84143G0220R110 (220 A) 400 110 500±10 Wire end ferrule 1 30 0.5 79 110 220 Litz wire 80 PE M10 x 39 Litz wire markings 430 415±0.5 L1’ L2’ L3’ PE 106 L1 L2 Marking L3 PE LINE LOAD 85±0.3 6.5 Terminal blocks 95 mm 2 Tightening torque15 ... 20 Nm SSB2196-6-E Please read Cautions and warnings and Important notes at the end of this document. 7 01/06 3-line filters B84143G*R110 for converters and power electronics Insertion loss (typical values at Z = 50 Ω) unsymmetrical, adjacent branches terminated common mode, all branches in parallel (asymmetrical) differential mode (symmetrical) Filters for 8 A Filters for 20 and 25 A SSB1288-G 120 dB B84143G0008R110 120 dB B84143G0020R110 B84143G0025R110 α 100 α 100 80 80 60 60 40 40 20 20 0 10 4 10 5 10 6 10 7 0 10 4 Hz 10 8 f Filters for 36 … 220 A 120 dB B84143G0036 ... G0220R110 SSB1290-S α 100 80 60 40 20 0 10 4 10 5 10 6 10 7 Hz 10 8 f Please read Cautions and warnings and Important notes at the end of this document. 8 01/06 10 5 10 6 SSB1289-P 10 7 Hz 10 8 f EMC filters Cautions and warnings Important information Please read all safety and warning notes carefully before installing the EMC filter and putting it into operation (see ). The same applies to the warning signs on the filter. Please ensure that the signs are not removed nor their legibility impaired by external influences. Death, serious bodily injury and substantial material damage to equipment may occur if the appropriate safety measures are not carried out or the warnings in the text are not observed. Using according to the terms The EMC filters may be used only for their intended application within the specified values in lowvoltage networks in compliance with the instructions given in the data sheets and the data book. The conditions at the place of application must comply with all specifications for the filter used. Warnings ■ It shall be ensured that only qualified persons (electricity specialists) are engaged on work such ■ ■ ■ ■ as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. EMC filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the EMC filter is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective-earth connection must be observed. Impermissible overloading of the EMC filter, such as impermissible voltages at higher frequencies that may cause resonances etc. can lead to destruction of the filter housing. EMC filters must be protected in the application against impermissible exceeding of the rated currents by suitable overcurrent protective. 9 01/06 EMC filters Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, EPCOS-Jones, Baoke, CeraDiode, CSSP, MLSC, PhaseCap, PhaseMod, SIFI, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K, UltraCap, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 10 01/06