5000W Single Output Power Supply R S T- 5 0 0 0 series Bauar t gepru ft Sicherheit egel ma ge od o s be wac g www.tuv.com ID 2000000000 ■ Features ‧3ψ 3-wire / △ 196~305VAC or 3ψ 4-wire / Y 340~530VAC wide input range ‧Built-in active PFC function ‧High efficiency up to 91% ‧Protections: Short circuit / Overload / Over voltage / ■ Applications ‧Industrial control equipments ‧ Automation equipments ‧ Laser engravers ‧ Telecommunication systems Over temperature / Fan fail ‧Forced air cooling by built-in fan with speed control function ‧Output voltage can be trimmed between 20~120% by 1~6VDC external control signal ‧Output current can be trimmed between 20~100% by 1~5VDC external control signal ‧Current sharing up to 4 units ‧Alarm signal output (relay contact and open collector signal): AC fail, DC OK, fan fail, OTP ‧Built-in 12V/0.1A auxiliary output for remote control ‧Built-in remote ON/OFF control ‧Built-in remote sense function ‧5 years warranty ■ Description RST-5000 is one 5000W single output enclosed type AC/DC power supply series. This series accepts the wide range 3-phase AC input (3ψ 3-wire / △ 196~305VAC or 3ψ 4-wire / Y 340~530VAC) and supplies 24VDC,36VDC and 48VDC at the output. RST-5000 particularly provides the wide range adjustment function for output voltage and current by means of an external control signal; moreover, RST-5000 offers two overload protection mechanisms, the “continuous constant current limiting” mode and the “constant current limiting with delay shutdown after 5 seconds” mode, well providing the flexibility for high power system design. RST-5000 has the built-in active PFC function and the working efficiency is high up to 91%. With the builtin fan, the entire series can supply the full load output under 50℃ ambient temperature. The parallel function is built to transmit an even higher power with up to 4 units. Other functions include the remote sense function, the 12V/0.1A auxiliary power, the alarm signal output (both relay contact and open collector signal) for AC fail, DC OK, fan fail and over temperature protection, and etc. RST-5000 series acquires the major global safety regulation certificates. ■ Model Encoding RST - 5000 - 24 Output voltage Output wattage Series name R S T- 5 0 0 0 5000W Single Output Power Supply series SPECIFICATION MODEL OUTPUT INPUT RST-5000-24 RST-5000-36 RST-5000-48 DC VOLTAGE 24V 36V 48V RATED CURRENT 200A 138A 105A CURRENT RANGE 0 ~ 200A RATED POWER 4800W RIPPLE & NOISE (max.) Note.2 150mVp-p 0 ~ 138A 4968W 200mVp-p 0 ~ 105A 5040W 200mVp-p VOLTAGE ADJ. RANGE Note.4 23.5 ~ 28.8V VOLTAGE TOLERANCE Note.3 ±1.0% 35 ~ 43.2V ±1.0% 47 ~ 57.6V ±1.0% LINE REGULATION ±0.5% ±0.5% ±0.5% LOAD REGULATION SETUP, RISE TIME ±0.5% 2200ms, 80ms at full load ±0.5% ±0.5% HOLD UP TIME (Typ.) 20ms / 230VAC at 75% load VOLTAGE RANGE FREQUENCY RANGE 3ψ 3-wire / △ 196 ~ 305VAC or 3ψ 4-wire / Y 340 ~ 530VAC 47 ~ 63Hz POWER FACTOR (Typ.) 0.95/230VAC(400VAC) at full load EFFICIENCY (Typ.) 89% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 15A/230VAC(3ψ 3-wire / △) 75A/230VAC(3ψ 3-wire / △) <3.5mA /△305VAC(Y 530VAC) LEAKAGE CURRENT OVERLOAD PROTECTION OVER VOLTAGE 14ms / 230VAC at full load 90% 91% 9A/400VAC(3ψ 4-wire / Y) 50A/400VAC( 3ψ 4-wire / Y) 100 ~ 112% rated output power User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover 30 ~ 33.6V 45 ~ 50.4V 60 ~ 67.2V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down [email protected](Only for Remote ON/OFF control) AUXILIARY POWER(AUX) REMOTE ON/OFF CONTROL Please refer to the Function Manual Please refer to the Function Manual FUNCTION ALARM SIGNAL OUTPUT OUTPUT VOLTAGE TRIMMING Adjustment of output voltage is allowable between 20 ~ 120% by 1 ~ 6VDC external control signal OUTPUT CURRENT TRIMMING Adjustment of output current is allowable between 20 ~ 100% by 1 ~ 5VDC external control signal Please refer to the Function Manual CURRENT SHARING -30 ~ +70℃ (Refer to "Derating Curve") WORKING TEMP. 20 ~ 90% RH non-condensing WORKING HUMIDITY OVER TEMPERATURE ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE Note.5 EMC (Note 6) NOTE ±0.03%/℃ (0 ~ 50℃) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC ISOLATION RESISTANCE Note.5 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55022 (CISPR22) Class A, EN61000-3-2,-3 EMC EMISSION EMC IMMUNITY MTBF OTHERS -40 ~ +85℃, 10 ~ 95% RH Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2, heavy industry level, criteria A 37.9K hrs min. MIL-HDBK-217F (25℃) DIMENSION 460*211*83.5mm (L*W*H) 10Kg; 1pcs/10.1Kg/1.15CUFT PACKING 1. All parameters NOT specially mentioned are measured at △230VAC(Y 400VAC) input, rated load and 25℃ of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Adjusted through potentiometer. 5. During withstandards voltage and isolation resistance testing, the screw “A” shall be temporarily removed, and shall be istalled back after the testing. 6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply series Block Diagram PFC fosc : 70KHz PWM fosc : 100KHz +S RECTIFIERS & PFC EMI FILTER I/P RECTIFIERS & FILTER POWER SWITCHING +V -V -S O.T.P. PFC CONTROL FG DETECTION CIRCUIT CURRENT LIMIT CONTROL CIRCUIT O.V.P. CS PV PC RC DC-OK AC-FAIL FAN-FAIL OTP ISOLATOR & RELAY RECTIFIERS & FILTER AUX POWER AUX POWER (+12V/0.1A) FAN Derating Curve Static Characteristics 100 80 100 60 90 50 40 80 70 20 -30 60 0 10 20 30 40 50 AMBIENT TEMPERATURE (℃) 60 70 (HORIZONTAL) 3ψ△ 3ψY 196 340 210 360 220 380 230 400 240 420 250 440 260 460 270 480 280 500 290 515 305 530 INPUT VOLTAGE (V) 60Hz File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply series Function Description of CN313, 314 Pin No. Function Description 1 CS- 2 CS+ 3 +S 5 -S Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units. Please refer to the Function Manual section for details. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. 4 PV- 6 PV+ 7 PC- 9 PC+ 8 RC- 10 RC+ Connect to external DC voltage source for output voltage trimming. Output voltage can be trimmed between 20 ~ 120% of the rated output voltage. Please refer to the Function Manual section for details. Connect to external DC voltage source for output current trimming. Output current can be trimmed between 20 ~ 100% of the rated output current. Please refer to the Function Manual section for details. The output can be turned ON/OFF by the electrical signal between RC+ and RC-. Please refer to the Function Manual section for details. Function Description of CN315 Pin No. Function Description 1 12V-AUX Auxiliary voltage output, 11.4~12.6V, referenced to pin 3(GND-AUX). The maximum load current is 0.1A. This output is not controlled by the "Remote ON/OFF" function. 2 DC-OK2-GND 4 DC-OK2 3 GND-AUX 5 +V 6 AC-FAIL2-GND 8 AC-FAIL2 7 -V 9 OTP2 11 OTP2-GND 10 FAN-FAIL2 12 Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). PSU output +V signal. Alarm signal of AC fail. Open collector signal. Low when the PSU input voltage is too low. The maximum sink current is 10mA and the maximum external voltage is 20V. PSU output -V signal. Alarm signal of OTP. Open collector signal. Low when the PSU over temperature protection occurs. The maximum sink current is 10mA and the maximum external voltage is 20V. Alarm signal of fan fail. FAN-FAIL2-GND Open collector signal. Low when the internal fan fails. The maximum sink current is 10mA and the maximum external voltage is 20V. 13 OTP1 15 OTP1-GND 14 Alarm signal of DC-OK. Open collector signal. Low when the PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 20V. Alarm signal of OTP. Normally open contact. "Short" when the PSU over temperature protection occurs. Relay contact rating(maximum) is 30V/1A resistive. 16 DC-OK1 Alarm signal of DC-OK. DC-OK1-GND Normally open contact. "Short" when the PSU turns on. Relay contact rating(maximum) is 30V/1A resistive. 17 AC-FAIL1-GND 19 AC-FAIL1 18 20 Alarm signal of AC-fail. Normally open contact. "Short" when the PSU input voltage is too low. Relay contact rating(maximum) is 30V/1A resistive. FAN-FAIL1-GND Alarm signal of fan fail. Normally open contact. "Short" when the internal fan fails. Relay contact rating(maximum) is 30V/1A resistive. FAN-FAIL1 Function Manual 1.Remote ON/OFF Control The PSU can be turned ON/OFF by using the "Remote ON/OFF" function. Between ON/OFF(CN313 or CN314 pin10) and 12V-AUX(CN315 pin1) SW Output Status SW close (Short) PSU ON SW open (Open) PSU OFF Table 1.1 RST-5000 12V-AUX RC+ RCGND-AUX Fig 1.1 File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply series 2.Remote Sense The remote sense function compensates the voltage drop on the cable, between the PSU and the load, up to 0.3V. If the remote sense function is not required, +S and +V, as well as -S and -V, need to be connected to be free from noise and interference. (+S and +V, -S and -V are connected as factory default setting) +V +S -S -V RST-5000 +V LOAD -V Sense lines should be twisted in pairs Fig 2.1 3.Select PV mode (Output Voltage Trimming) 1 2 3 (1)SVR mode ON (a)Have the DIP switch position-3 set as OFF (b)Output voltage can be trimmed by SVR. 1 2 3 (2)PV mode ON (a)Have the DIP switch position-3 set as OFF (b)Connect an external DC source between PV+ and PV- on CN313 or CN314. (c)+S and +V, as well as -S and -V, need to be connected as shown in Fig 3.1. (d)Trimming of output voltage is allowed between 20~120%(Typ.) of the rated output voltage as is shown in Fig 3.2. Vout RST-5000 +S +V -V -S 120 LOAD 100 80 PV+ Non-Linear 1~6V 60 PV- 40 Fig 3.1 20 V 1 2 3 4 5 4.Select PC Mode (Output Current Trimming) 1 2 3 EXTERNAL VOLTAGE (VDC) (1)Default OLP value ON Fig 3.2 (a)Have the DIP switch position-2 set as OFF (b)Output current is set default value. 1 2 3 (2)PC mode ON OFF (a)Have the DIP switch position-2 set as (b)Connect an external voltage source between PC+ and PC- on CN313 or CN314 as shown in Fig 4.1. (c)Trimming of output current is allowed between 20~100%(Typ.) of the rated output current as shown in Fig 4.2. 6 Iout RST-5000 +S +V -V -S 100 LOAD 80 Non-Linear 60 PC+ 1~5V PCFig 4.1 40 20 V 1 2 3 4 5 EXTERNAL VOLTAGE (VDC) Fig 4.2 File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply 5.Select OLP Mode (1)Continuous Constant Current mode ON Have the DIP switch position-1 set as OFF short-circuited. (2)Delay Shutdown mode ON Have the DIP switch position-1 set as OFF overloaded or short-circuited. series 1 2 3 ,and RST-5000 will work in continuous constant current mode when the output is overloaded or 1 2 3 ,and RST-5000 will shut down after 5 seconds of constant current operation, when the output is 6.Front Panel Indicators LED Description GREEN(LED1) LED on when output voltage is OK RED(LED2) LED on when any protection occurs Table 6.1 7.Alarm Signal Output There are 4 alarm signals on CN315, and each signal can select two types of output circuit. (1)Relay contact output Normally open contact. "Short" when the alarm arises. Relay contact rating(maximum) is 30V/1A resistive. R V Fig 7.1 (2)Open collector output An external voltage source is required for this function that is shown in Fig 7.2. These signals are isolated from output. The maximum sink current is 10mA and the maximum external voltage is 20V (there is a built-in 24V zener diode in inner circuitry). 12V-AUX RST-5000 10KΩ x4pcs DC-OK2 DC-OK2-GND AC-FAIL2 AC-FAIL2-GND OTP2 OTP2-GND FAN-FAIL2 FAN-FAIL2-GND Application Circuit GND-AUX Fig 7.2 File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply series 8.Current Sharing (1)Parallel operation is available by connecting the units shown as follows. (+S,-S and CS+, CS- and RC+, RC- are connected mutually in parallel.) (2)The voltage difference among each output should be minimized that less than 0.2V is required. (3)The total output current must not exceed the value determined by the following equation. (Output current at parallel operation)=(The rated current per unit)x(Number of unit)x0.9 (4)In parallel operation 4 units is the maximum, please consult the manufacturer for other applications. (5)When the remote sense function is used in parallel operation, the sensing wire must be connected only to the master unit. (6)Wires of the remote sense function should be kept at least 30 cm from input wires. (7)When in parallel operation, the minimum output load should be greater than 5% of the total output load. (Min. Load) >(5% rated current per unit) x (number of unit) +V -V CN315 12V -A UX GND -A UX CN314 CS+ CS+S -S RC+ RCCN313 CS+ CS+S -S RC+ RC- +S +V Load -V -S +V -V CN314 CS+ CS+S -S RC+ RCCN313 CS+ CS+S -S RC+ RC- +V -V CN314 CS+ CS+S -S RC+ RCCN313 CS+ CS+S -S RC+ RC- +V -V CN314 CS+ CS+S -S RC+ RCCN313 CS+ CS+S -S RC+ RC- File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply series 9.AC Power Connection ◎3ψ 3-wire / △ 230VAC T RST-5000 N3 L3 N2 L2 N1 L1 S FG R Fig 9.1 ◎3ψ 4-wire / Y 400VAC T RST-5000 N3 L3 N2 L2 N N1 L1 S FG R Fig 9.2 ■Note : RST-5000 can also be operated by 1ψ2- wire 196~305VAC input. Please refer to the connection diagram below. Operating with 1ψ2- wire may lead to certain characteristics different from the specification, such as the larger Ripple and Noise. Should there be any issues, please contact MEAN WELL. L RST-5000 N3 L3 N2 L2 N1 L1 FG N Fig 9.3 File Name:RST-5000-SPEC 2014-11-21 R S T- 5 0 0 0 5000W Single Output Power Supply Mechanical Specification Case No. 223A 460 399 29.9 series Unit:mm 38 CN315 4-M4 L=5mm CN314 20 18 16 14 12 10 8 6 4 2 19 17 15 13 11 9 7 5 3 1 10 8 6 4 2 9 7 5 3 1 CN313 10 8 6 4 2 9 7 5 3 1 29.9 399 DIP-SW CN315 CN314 CN313 ON +V 4-M4 L=5mm Air flow direction -V TB1 6 18max. 5 4 3 2 1 10 13 29.9 399 Screw "A” 4-M4 L=5mm Terminal Pin No. Assignment Pin No. 1 2 3 Assignment AC/L1 AC/N1 AC/L2 Pin No. 4 5 6 Control Pin No. Assignment(CN313,CN314) : HRS DF11-10DP-2DS or equivalent Assignment AC/N2 AC/L3 AC/N3 Pin No. 1 2 3 4 5 Assignment CSCS+ +S PV-S Pin No. 6 7 8 9 10 Assignment Mating Housing Terminal PV+ PCHRS DF11-10DS HRS DF11-**SC RCor equivalent or equivalent PC+ RC+ Control Pin No. Assignment(CN315) : HRS DF11-20DP-2DS or equivalent Pin No. 1 2 3 4 5 Assignment Pin No. Assignment Pin No. Assignment Pin No. Assignment Mating Housing Terminal 12V-AUX AC-FAIL2-GND OTP2-GND DC-OK1-GND 6 11 16 DC-OK2-GND -V 12 FAN-FAIL2-GND AC-FAIL1-GND 7 17 HRS DF11-20DS HRS DF11-**SC GND-AUX 8 AC-FAIL2 OTP1 18 FAN-FAIL1-GND or equivalent or equivalent 13 DC-OK2 9 OTP2 DC-OK1 19 AC-FAIL1 14 +V 10 FAN-FAIL2 OTP1-GND 20 FAN-FAIL1 15 DIP Switch Position Assignment(DIP-SW): Please refer to the Function Manual. Position 1 2 Assignment OLP mode PC mode Position 3 Assignment PV mode 1 2 3 ON OFF DIP-SW PIN2:PC DIP-SW PIN3:PV Installation Manual Please refer to : http://www.meanwell.com/webnet/search/InstallationS earch.html File Name:RST-5000-SPEC 2014-11-21