DATAMATE ASSEMBLY TOOL T5748-19 OBSOLETE

DATAMATE ASSEMBLY TOOL T5748-19
INSERTION/EXTRACTION TOOL HOLDER
EXTRACTION TOOL
INSERTION TOOL FOR INSULATION UP
TO Ø0.9mm
INSERTION TOOL FOR INSULATION
FROM Ø0.9mm TO 1.1mm
INSERTION PROCEDURE
1.
Strip the wire and crimp the socket onto the wire, ensuring that the correct part is used (see
Instruction Sheet IS-01, Hand Crimp Tool M22520/01).
2.
Ensure all parts (moulding and crimp sockets) are clean and ready for final assembly.
3.
Select the appropriate insertion tool for the wire size in use and attach to the handle. The
different tools can be found by unscrewing the cap at the end of the handle (see above for tool
identification).
4.
Place the crimped socket partially into the moulding. The correct position is reached when
approximately 1.5-2mm of socket protrudes (see Figures 2 and 3).
5.
Place the insertion tool over the wire, with the wire sitting in the groove and the tool resting on
the back of the crimped socket (see Figure 1).
6.
To complete the assembly, push firmly on the rear of the contact while ensuring the tool
remains perpendicular to the mould face. There will be an audible click when the socket is
correctly seated within the moulding.
OBSOLETE
HARWIN Inc
U.S.A.
Tel:
812 285 0055
Fax:
812 285 0056
E-Mail:
mis@harwin.com
IS-02 Issue: 1 Date: 14.02.00
HARWIN plc
U.K.
023 9231 4545
023 9231 4590
mis@harwin.co.uk
C/Note: ----
HARWIN pte
Singapore
65 779 1304
65 779 3868
mis@harwin.com.sg
Side 1
7.
Repeat steps 4 to 6 until the moulding is populated as required. Care should be taken not to
damage any contacts. It is recommended that the moulding be supported by a small fixture or
a hard flat surface .
8.
To remove a contact from the moulding, select the Extraction Tool from the handle and attach
as before. Place this tool in the mating end of the socket and push firmly. Care should be
taken to keep the tool perpendicular to the mould face, or mould damage may occur.
Insertion Tool
Cable
Groove
Cable
Datamate
Moulding
(back face)
Partially
Inserted
Contact
Figure 1
Contact
Datamate
Moulding
Contact
OBSOLETE
Datamate
Moulding
Figure 2
Figure 3
(Correct contact position
prior to final ‘click-in’)
(Incorrect contact position
prior to final ‘click-in’)
Side 2
IS-02
Issue: 1
Date: 17.02.00
C/Note: ----