Spare Parts List For GOSS Digital Drive Control System Master Cabinet Series 3 The following spare parts list is for Goss Digital Press Drive (Headliner Offset, Colorliner Offset, or Flexoliner). This list covers most of the fuses, circuit boards, and processors in the unit and master drive cabinet. Also included on this list are troubleshooting terminal options which the end user may want to consider. A-B Part / Catalog No. Item Description Qty. *SP-101687 Fuse,1A,250V AC, FRN-R 10 *SP-101690 Fuse,10A,250V AC, FRN-R 10 SP-101722 Fuse,12A,600V FRS-R 6 SP-101726 Fuse,30A,250V AC, FRN-R 5 SP-102826 Linear Accel/Decel 1 SP-119901 Motion Detector Assy 1 SP-123495 Circuit Breaker 15A,600V,AC,FDB 1 124715 Circuit Breaker 10A, 125VAC 1 159311 Power Supply,12A,24VDC(Replcs.123828) 1 Fuse 1A,600V AC, FNQ-R 5 119029 Circuit Breaker 15A,125V,AC 1 103969 AC/DC 120V I/O Module 1 116633 120V Input Module 1 116634 120V Output Module 1 127504 Contact Output Module 1 137470 Power Supply 1 157211 PLC-5/40 Processor C 1 144007 EEprom Memory Module 1 Relay, 3 Phase Power Monitor 1 SP-125416 SP-128229 *SP-101059 Surge Suppressor, max 1 SP-101061 Surge Suppressor 1 SP-116599 Transformer Control 100VA 1 137512 5KVA Control Transformer 1 Cartridge Contact 6 SP-101219 *SP-101220 Relay Mid-Deck 4 pole 1 SP-101468 Timing Relay 1 SP-116596 Relay Flasher 1 SP-116580 Relay 3PDT, 120V 2 SP-101217 AC Control Relay, 4 Pole 1 *SP-130348 Relay 4PDT, 120V 1 *SP-118098 Relay, 4PDT, 120V 1 SP-131642 Relay, Delay On Brk 1 SP-131643 Relay, DPDT 10A 1 Pilot Light Red 1 101930 105895 Pilot Light Amber 1 SP-104307 Pilot Light Green 1 SP-103402 Pilot Light Green 1 127540 Pilot Light Red 1 120452 Power Supply 16A 1 126919 I/O Chassis Assy., 4-Slot 1 114728 64 I/O Chassis Assy 1 *Item is common to master and unit drive cabinets. Note: If a Colorliner Digital Drive System has been ordered, the drive master cabinet also contains a Data highway II PLC-5 to press LAN interface module which is also recommended as a spare part. (This interface module is not used on a Flexoliner or Headliner Offset Digital Press Drive). 124730 Data Highway 2/PLC5 Interface Module A-B Part / Catalog No. 100877 SPARE PARTS LIST FOR UNIT CABINETS 1 Qty. Universal Control Transformer, 750VA 1 SP-101076 Surge Suppressor 1 SP-101719 Fuse, 6.25A, 600V AC, FRS-R 10 SP-124686 DC Contactor, 32A, 600V AC 1 SP-128961 Programming Term Door mtd. 1 SP-132095 Encoder 1 SP-117068 Pilot Light White 1 127541 Pilot Light Amber 1 SP-101221 Relay Mid Deck 1 SP-116727 Relay 4PDT 24V 1 In addition to this spare parts list, pick out one drive module and circuit breaker from the list below corresponding to the HP of your drive/motor combination. This will complete the recommended spare parts list for the unit drive cabinet. A-B Part / Catalog No. 124460 Item Description Qty. Bul. 1395 - 50HP (1395-B73-C2-P10-P50-X1) 1 Circuit Breaker 1 Bul. 1395 - 60HP (1395-B74-C2-P10-P50-X1) 1 Circuit Breaker 125A, 600VAC 1 Bul. 1395 - 75HP (1395-B75-C3-P10-P50-X1) 1 Circuit Breaker 150A, 600VAC 1 124463 Bul. 1395 - 100HP (1395-B76-C3-P10-P50-X1) 1 130884 Circuit Breaker 175A, 600V 1 124464 Bul. 1395 - 125HP (1395-B77-C4-P10-P50-X1) 1 130886 Circuit Breaker 225A, 600V 1 124465 Bul. 1395 - 150HP (1395-B78-C4-P10-P50-X1) 1 SP-123485 124461 SP-123483 124462 SP-123482 SP-120051 124466 SP-120053 Circuit Breaker 250A, 600V 1 Bul. 1395 - 200HP (1395-B79-C5-P10-P50-X1) 1 Circuit Breaker 350A, 600V 1 Note: These drive modules are rated for 480VAC, 350A, 600V, incoming line and the indicated HP. If the application requires a different voltage or HP, contact Allen-Bradley for the appropriate catalog number and pricing. The recommended spare parts list for the unit and master drive cabinets includes hardware required to run the Goss press drive system. An additional piece of equipment may want to be considered for troubleshooting the drive control system (it is not required to operate the press). Although they are not required to operate the press, the additional equipment is required to reload if PLC's lose memory. There are three alternatives that will all allow for troubleshooting of the drive system and they are outlined as follows: A. 1784-PCMC Note: 1784-T47 (AB#137205) Obsolete, replaced with: 1784-PCMC Elect. sub-assy,PLC & Micro-based equipment, Includes:PCMK Card,PLC5 Cable, and CP7 Adapter (AB#161635) 1784-CP Interface Cable to PLC-5 (AB#134313) 9323-PLC5 Programming software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals On-Line/Off-Line (AB#166505) 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set paramenters, and troubleshoot. (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5" Disks (AB#166068) B. If the customer has an A/T Personal Computer already, you can use that as an on-line troubleshooting terminal by adding the following hardware: 9323-PLC5 Programming software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals On-Line/Off-Line (AB#166505) 1784-KT PLC-5 Interface Card (AB#136683) 1784-CP Interface Cable to PLC-5 (AB#134313) 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set paramenters, and troubleshoot. (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5" Disks (AB#166068) C. 6160T53 T53 Industrial Programming Terminal (AB#157906) 1784-CP Interface Cable to PLC5 (AB#134313) 9323-PLC5 Programming software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals On-Line/Off-Line (AB#166505) 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set paramenters, and troubleshoot. (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5" Disks (AB#166068) You may consider purchasing a spare unit drive, spare master controller and spare motor in lieu of the normal maintenance level of parts. The items can be used not only as a spare parts source, but when connected to power can also serve as a training demo/tool and as a test dyne to check suspect failed components. UNIT/FOLDER CONTROLLER Description 50HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series 3 60HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series 3 75HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series 3 100HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series 3 125HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series 3 150HP Unit controller WITH 1750/2333 RPM MOTOR Series 3 200HP Unit controller WITH 1750/2333 RPM MOTOR Series 3 Note: If controller is to be purchased without the motor, contact factory. If utilizing the unit controller/motor in a test dyne/training demo configuration, also purchase: A-B Part / Catalog No. 132095 Item Description Encoder MASTER CONTROLLER FOR DIGITAL PRESS DRIVES, SERIES 3 COLORLINER (Includes DHII Interface for APCS Communications) Qty. 1 FLEXOLINER, HEADLINER & METROCOLOR