MKW50 SERIES - MINMAX Technology

®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
FEATURES
► Smallest Encapsulated 50W Converter!
► Package Size 2.0”x 1.0”x 0.4”
► Wide 2:1 lnput Range
► Excellent Efficiency up to 92%
► Over-Temperature Protection
► I/O-isolation Voltage 1500VDC
► Remote On/Off Control
► Shielded Metal Case with Isolated Baseplate
► Heatsink (Optional)
► 3 Years Product Warranty
PRODUCT OVERVIEW
The MINMAX MKW50 series is the latest generation of high performance dc-dc converter modules setting a new standard concerning power density. The
product offers fully 50W in an encapsulated, shielded metal package with dimensions of just 2.0”x1.0”x0.4”.All models provide wide 2:1 input voltage range
and precisely regulated output voltages.
Advanced circuit topology provides a very high efficiency up to 92% which allows an operating temperature range of -40°C to +80°C . Further features
include remote On/Off, trimmable output voltage, under-voltage shutdown as well as overload and over-temperature protection.
Typical applications for these converters are battery operated equipment, instrumentation, distributed power architectures in communication and industrial
electronics and many other space critical applications.
Model Selection Guide
Model
Input
Output
Number
Voltage
Voltage
(Range)
VDC
MKW50-12S033
MKW50-12S05
MKW50-12S12
MKW50-12S15
MKW50-12S24
MKW50-24S033
MKW50-24S05
MKW50-24S12
MKW50-24S15
MKW50-24S24
MKW50-48S033
MKW50-48S05
MKW50-48S12
MKW50-48S15
MKW50-48S24
VDC
3.3
5
12
15
24
3.3
5
12
15
24
3.3
5
12
15
24
12
( 9 ~ 18 )
24
( 18 ~ 36 )
48
( 36 ~ 75 )
Output Current
Input Current
Reflected
Over
Max. capacitive
Efficiency
Ripple
Voltage
Load
(typ.)
Max.
@Max. Load
@No Load
Current
Protection
mA
10000
10000
4170
3330
2080
10000
10000
4170
3330
2080
10000
10000
4170
3330
2080
mA(typ.)
3090
4630
4580
4580
4680
1550
2260
2260
2260
2290
770
1130
1130
1130
1150
mA(typ.)
85
110
160
160
250
50
70
85
85
110
35
45
50
50
60
mA(typ.)
VDC
3.9
6.2
15
18
30
3.9
6.2
15
18
30
3.9
6.2
15
18
30
50
40
30
@Max. Load
μF
25800
17000
2900
1900
750
25800
17000
2900
1900
750
25800
17000
2900
1900
750
%
89
90
91
91
89
89
92
92
92
91
89
92
92
92
91
Input Specifications
Parameter
Model
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
Input Surge Voltage (100ms. max)
Start-Up Threshold Voltage
Under Voltage Lockout
Input Polarity Protection
Power Up
Remote On/Off
Start Up Time
Internal Filter Type
Short Circuit Current
E-mail:[email protected]
2012/04/20
REV:8
Min.
Typ.
Max.
Unit
-0.7
--25
-0.7
--50
-0.7
--100
----9
VDC
----18
----36
--8.3
----16.5
----33
--None
----30
ms
Nominal Vin and Constant Resistive Load
----30
ms
All Models
LC Filter (for EN55022,Class A compliance see note 7)
--- (Hiccup Mode 1.5 Hz typ.)
Tel:886-6-2923150
Page 1 of 8
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
Output Specifications
Parameter
Output Voltage Setting Accuracy
Line Regulation
Load Regulation
Minimum Load
Conditions
At 50% Load and Nominal Vin
Vin=Min. to Max. @ Full Load
Min. Load to Full Load
Min.
Typ.
------------No minimum Load Requirement
3.3V & 5V Models(3)
--100
--150
12V, 15V & 24V Models(3)
25% Load Step Change(2)
--250
----Hiccup @ Nominal Vin
115
130
Hiccup Automatic Recovery
For Shutdown Voltage see Model Selection Guide
Ripple & Noise (20MHz bandwith)
Transient Recovery Time
Temperature Coefficient
Over Load Protection
Short Circuit Protection
Over Voltage Protection
Max.
±1.0
±0.5
±0.5
Unit
%Vnom.
%
%
------±0.02
---
mV P-P
mV P-P
μsec
%/℃
%
Min.
Typ.
Max.
1500
----1000
--------2200
--320
--MIL-HDBK-217F@25℃, Ground Benign
227,100
----UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1(CB-scheme)
Unit
VDC
MΩ
pF
KHz
Hours
General Specifications
Parameter
I/O Isolation Voltage (rated)
I/O Isolation Resistance
I/O Isolation Capacitance
Switching Frequency
MTBF(calculated)
Safety Approvals(pending)
Conditions
60 Seconds
500 VDC
100KHz, 1V
Input Fuse
12V Input Models
10000mA Slow-Blow Type
24V Input Models
5000mA Slow-Blow Type
48V Input Models
2500mA Slow-Blow Type
Remote On/Off Control
Parameter
Converter On
Converter Off
Control Input Current (on)
Control Input Current (off)
Control Common
Standby Input Current
Conditions
Vctrl = 5.0V
Vctrl = 0V
Nominal Vin
Min.
Typ.
3.5V ~ 12V or Open Circuit
0V ~ 1.2V or Short Circuit
--0.5
---0.5
Referenced to Negative Input
--2.5
Max.
Unit
-----
mA
mA
---
mA
Max.
---
Unit
%
Output Voltage Trim
Parameter
Trim Up / Down Range
Conditions
% of Nominal Output Voltage
Min.
±10
Typ.
---
Environmental Specifications
Parameter
Model
Operating Ambient Temperature Range
(Natural Convection, see Derating)
MKW50-XXS033
MKW50-24S05, MKW50-24S12
MKW50-24S15, MKW50-48S05
MKW50-48S12, MKW50-48S15
MKW50-12S12, MKW50-12S15
MKW50-12S05
Natural Convection without Heatsink
Natural Convection with Heatsink
100LFM Convection without Heatsink
100LFM Convection with Heatsink
200LFM Convection without Heatsink
200LFM Convection with Heatsink
400LFM Convection without Heatsink
400LFM Convection with Heatsink
Thermal Impedance
Case Temperature
Thermal Protection
Storage Temperature Range
Humidity (non condensing)
RFI
Lead Temperature (1.5mm from case for 10Sec.)
E-mail:[email protected]
2012/04/20
REV:8
-40
Max.
without Heatsink with Heatsink
56
64
53
62
46
38
56
49
12.1
9.8
9.2
5.4
7.8
4.5
5.2
3.0
---
Shutdown Temperature
Tel:886-6-2923150
Page 2 of 8
Min.
-50
--Six-Sided Shielded, Metal Case
---
Unit
℃
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃
----------------+105
110℃ typ.
+125
95
℃
% rel. H
260
℃
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
Power Derating Curve
MKW50-12S033, MKW50-24S033, MKW50-48S033
MKW50-12S033, MKW50-24S033, MKW50-48S033
Derating Curve without Heatsink
Derating Curve with Heatsink
100
Natural
convection
80
100LFM
60
200LFM
400LFM
40
20
0
~
-40
0
20
40
60
80
100 110
Ambient Temperature C
MKW50-24S05, MKW50-24S12, MKW50-24S15, MKW50-48S05,
MKW50-24S05, MKW50-24S12, MKW50-24S15, MKW50-48S05,
MKW50-48S12, MKW50-48S15 Derating Curve without Heatsink
MKW50-48S12, MKW50-48S15 Derating Curve with Heatsink
100
80
Natural
convection
100LFM
60
200LFM
400LFM
40
20
0
~
-40
0
20
40
60
80
100 110
Ambient Temperature C
MKW50-12S12, MKW50-12S15 Derating Curve without Heatsink
MKW50-12S12, MKW50-12S15 Derating Curve with Heatsink
100
80
Natural
convection
100LFM
60
200LFM
400LFM
40
20
0
~
-40
0
20
40
60
Ambient Temperature
80
100 110
C
MKW50-12S05 Derating Curve without Heatsink
MKW50-12S05 Derating Curve with Heatsink
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
3
Ripple & Noise measurement bandwidth is 0-20MHz, measured with a 1μF MLCC and a 10μF Tantalum Capatitor.
4
All DC/DC converters should be externally fused at the front end for protection.
5
Other input and output voltage may be available, please contact factory.
6
To order the converter with heatsink, please add a suffix -HS (e.g. MKW50-12S05-HS) to order code.
7
The MKW50 series can meet EN55022 Class A with parallel an external capacitor to the input pins. (12Vin: 22μF/25V 1210 MLCC, 24Vin: 3.3μF/50V 1210
8
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
9
Specifications subject to change without notice.
MLCC, 48Vin: 2.2μF/100V 1210 MLCC.
E-mail:[email protected]
2012/04/20
REV:8
Tel:886-6-2923150
Page 3 of 8
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
95
95
90
90
85
85
Efficiency(%)
Efficiency(%)
Efficiency Curve @25℃
80
75
70
12V
10
20
30
40
50
60
70
80
90
9V
12V
65
18V
60
75
70
9V
65
80
18V
60
100
10
20
30
% of Full Load
90
85
85
Efficiency(%)
Efficiency(%)
95
90
80
75
70
60
40
50
60
70
80
90
12V
65
18V
60
100
12V
18V
20
30
85
Efficiency(%)
Efficiency(%)
90
85
80
75
70
24V
65
70
80
90
100
70
80
90
80
75
18V
24V
65
36V
60
36V
60
100
10
20
30
% of Full Load
40
50
60
70
80
90
100
% of Full Load
MKW50-24S033 Efficiency vs Load Current
MKW50-24S05 Efficiency vs Load Current
95
100
90
95
90
85
Efficiency(%)
Efficiency(%)
60
70
18V
60
50
MKW50-12S15 Efficiency vs Load Current
95
50
40
% of Full Load
90
40
100
9V
10
95
30
90
75
MKW50-12S12 Efficiency vs Load Current
20
80
80
% of Full Load
10
70
70
9V
65
30
60
MKW50-12S05 Efficiency vs Load Current
95
20
50
% of Full Load
MKW50-12S033 Efficiency vs Load Current
10
40
80
75
70
65
10
20
30
40
50
60
70
80
90
100
% of Full Load
MKW50-24S12 Efficiency vs Load Current
E-mail:[email protected]
2012/04/20
REV:8
Tel:886-6-2923150
Page 4 of 8
80
75
18V
70
18V
24V
65
24V
36V
60
85
36V
60
10
20
30
40
50
60
70
80
90
100
% of Full Load
MKW50-24S15 Efficiency vs Load Current
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
95
95
90
90
85
85
Efficiency(%)
Efficiency(%)
Efficiency Curve @25℃
80
75
70
48V
10
20
30
40
50
60
70
80
90
36V
48V
65
75V
60
75
70
36V
65
80
75V
60
100
10
20
30
% of Full Load
90
90
85
85
Efficiency(%)
Efficiency(%)
95
80
75
70
36V
48V
65
75V
60
30
40
50
60
70
80
90
100
% of Full Load
MKW50-48S12 Efficiency vs Load Current
E-mail:[email protected]
2012/04/20
REV:8
Tel:886-6-2923150
Page 5 of 8
60
70
80
90
100
MKW50-48S05 Efficiency vs Load Current
95
20
50
% of Full Load
MKW50-48S033 Efficiency vs Load Current
10
40
80
75
70
36V
48V
65
75V
60
10
20
30
40
50
60
70
80
90
100
% of Full Load
MKW50-48S15 Efficiency vs Load Current
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
Package Specifications
Mechanical Dimensions
Pin Connections
1
1.00 [ 0.04]
2
3.6 [0.14]
Bottom View
50.8 [2.00]
3
45.72 [1.80]
10.16
[0.40]
5.08
[0.20]
Pin
Function
1
+Vin
2
-Vin
3
Remote On/Off
4
+Vout
5
-Vout
6
Trim
1.1 [0.04]
5
6
10.16
[0.40]
4
10.16
[0.40]
►All
2.54
[0.10]
dimensions in mm (inches)
►Tolerance: X.X±0.25
5.5
[0.22]
11.0
[0.43]
(X.XX±0.01)
X.XX±0.13 ( X.XXX±0.005)
25.4 [1.00]
►Pin
diameter  1.0 ±0.05 (0.04±0.002)
Physical Characteristics
Case Size
:
50.8x25.4x11mm (2.0x1.0x0.43 inches)
Case Material
:
Aluminium Alloy, Black Anodized Coating
Base Material
:
FR4 PCB (flammability to UL 94V-0 rated)
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Underplate
Potting Material
:
Epoxy (UL94-V0)
Weight
:
30g
Heatsink (Option –HS)
23.0 [0.91]
Physical Characteristics
Heatsink Material
:
Aluminum
Finish
:
Black Anodized Coating
Weight
:
9g
18.0 [0.71]Max
31.0 [1.22]Max
►The advantages of adding a heatsink are:
Heat-sink
Thermal pad
Clamp
Converter
1. To help heat dissipation and increase the stability and
reliability of DC/DC converters at high operating
temperature atmosphere.
2. To upgrade the operating temperature of DC/DC converters,
please refer to Derating Curve.
E-mail:[email protected]
2012/04/20
REV:8
Tel:886-6-2923150
Page 6 of 8
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
External Output Trimming
Output can be externally trimmed by using the method shown below
MKW50 Module
Bottom View
MKW50 Module
Bottom View
MKW50-XXS033 Trim Table
Trim down
1
2
Vout=
Vox0.99
Vox0.98
Rd=
63.59
30.28
Trim up
Vout=
Ru=
1
Vox1.01
70.50
MKW50-XXS05 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
45.53
Trim up
Vout=
Ru=
1
Vox1.01
36.57
MKW50-XXS12 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
394.50
Trim up
Vout=
Ru=
1
Vox1.01
368.92
MKW50-XXS15 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
572.67
Trim up
Vout=
Ru=
1
Vox1.01
392.98
3
Vox0.97
18.19
4
Vox0.96
11.95
5
Vox0.95
8.13
6
Vox0.94
5.56
7
Vox0.93
3.70
8
Vox0.92
2.31
9
Vox0.91
1.21
10
Vox0.90
0.34
%
Volts
KOhms
2
Vox1.02
29.28
3
Vox1.03
16.87
4
Vox1.04
10.90
5
Vox1.05
7.38
6
Vox1.06
5.06
7
Vox1.07
3.42
8
Vox1.08
2.20
9
Vox1.09
1.25
10
Vox1.10
0.49
%
Volts
KOhms
2
Vox0.98
20.61
3
Vox0.97
12.31
4
Vox0.96
8.15
5
Vox0.95
5.66
6
Vox0.94
4.00
7
Vox0.93
2.81
8
Vox0.92
1.92
9
Vox0.91
1.23
10
Vox0.90
0.68
%
Volts
KOhms
2
Vox1.02
16.58
3
Vox1.03
9.92
4
Vox1.04
6.59
5
Vox1.05
4.59
6
Vox1.06
3.25
7
Vox1.07
2.30
8
Vox1.08
1.59
9
Vox1.09
1.03
10
Vox1.10
0.59
%
Volts
KOhms
2
Vox0.98
179.74
3
Vox0.97
106.08
4
Vox0.96
68.86
5
Vox0.95
46.39
6
Vox0.94
31.36
7
Vox0.93
20.60
8
Vox0.92
12.51
9
Vox0.91
6.21
10
Vox0.90
1.17
%
Volts
KOhms
2
Vox1.02
161.92
3
Vox1.03
94.97
4
Vox1.04
61.86
5
Vox1.05
42.12
6
Vox1.06
29.00
7
Vox1.07
19.66
8
Vox1.08
12.66
9
Vox1.09
7.23
10
Vox1.10
2.89
%
Volts
KOhms
2
Vox0.98
248.63
3
Vox0.97
145.60
4
Vox0.96
94.97
5
Vox0.95
64.87
6
Vox0.94
44.92
7
Vox0.93
30.72
8
Vox0.92
20.10
9
Vox0.91
11.86
10
Vox0.90
5.28
%
Volts
KOhms
2
Vox1.02
182.12
3
Vox1.03
108.73
4
Vox1.04
71.43
5
Vox1.05
48.85
6
Vox1.06
33.71
7
Vox1.07
22.86
8
Vox1.08
14.69
9
Vox1.09
8.33
10
Vox1.10
3.23
%
Volts
KOhms
E-mail:[email protected]
2012/04/20
REV:8
Tel:886-6-2923150
Page 7 of 8
®
MKW50 SERIES
DC/DC CONVERTER 50W, Highest Power Density
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
Current
Probe
Cin
+Out
DC / DC
Converter
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a 1μF ceramic capacitor and a 10μF tantalum capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz.
Position the load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic
low is 0V to 1.2V. A logic high is 3.5V to 12V. The maximum sink current at the on/off terminal (Pin 3) during a logic low is -100μA.
Overcurrent Protection
To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an
unlimited duration.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals.
The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output
overvoltage. The OVP level can be found in the output data.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0
Ω at 100 KHz) capacitor of a 33μF for the 12V input devices and a 10μF for the 24V and 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 4.7μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
Cout
Load
-Out
Maximum Capacitive Load
The MKW50 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined
from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2012/04/20 REV:8
Page 8 of 8