TS2596 3A / 150KHz Buck Dc-Dc Converter TO-220-5L TO-263-5L 2 (D PAK) Pin Definition: 1. Input 2. SW Output 3. Ground 4. Feedback 5. Enable General Description The TS2596 Series are step-down switching regulators with all required active functions. It is capable of driving 3A load with excellent line and load regulations. These devices are available in fixed output voltages of 3.3V, 5V, and an adjustable output version. The TS2596 series operates at a switching frequency of 150kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. It substantially not only reduces the area of board size but also the size of heat sink, and in some cases no heat sink is required. The ±4% tolerance on output voltage within specified input voltages and output load conditions is guaranteed. Also, the oscillator frequency accuracy is within ±10%. External shutdown is included. Featuring 100µA (typical) standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under fault conditions. Features ● ● ● ● ● ● ● ● ● ● ● ● Output Voltage: 3.3V, 5V & Adjustable version Adjustable Output Voltage Range 1.23V~38.5V 150KHz fixed switching frequency Voltage Mode Non-synchronous PWM control Thermal Shutdown and Current Limit Protection ON/OFF Shutdown Control Input High Efficiency Short Circuit Protect (SCP) Operating Voltage Can be up to 40V Output Load Current 3A Low Power Standby Mode Built-in switching transistor on chip Ordering Information Part No. Package Packing TS2596CZ5xx C0 TO-220-5L 50pcs / Tube TS2596CM5xx RN TO-263-5L 800pcs / 13” Reel Note: Where xx denotes voltage option, available are 50= 5.0V 33= 3.3V Leave blank for adjustable version Application ● ● ● Simple High-efficiency Step down Regulator On-Card Switching Regulators Positive to Negative Converter Absolute Maximum Rating Parameter Symbol Limit Unit Maximum Supply Voltage VCC +45 V Recommend Operating Supply Voltage VOP +4.5 to +40 V VSW , VEN -0.3 to +40 V SW, EN Pin Input Voltage Feedback Pin Voltage VFB -0.3 to +12 V Power Dissipation PD Internally Limited W VOUT -1 Output Voltage to Ground Storage Temperature Range TST Operating Temperature Range TOP ESD Susceptibility (HBM) -65 to +150 -40 to +125 o 2 1/9 V o C C kV Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Thermal Information Parameter Symbol TO-220-5L Thermal Resistance* (Junction to Case) TO-263-5L Thermal Resistance* (Junction to Ambient) TO-220-5L TO-263-5L ӨJC ӨJA Maximum Unit 2 o C/W 2 50 o C/W 50 2 Note: ӨJA is measured with the PCB copper area (need connect to GROUND pins) of approximately 1.5 in (Multilayer) Electrical Specifications (All Output Voltage Version) o (Ta = 25 C unless otherwise noted, VIN=12V for 3.3V, 5V, Adjustable version. ILOAD =0.3A) Parameter Symbol Output Feedback ADJ VFB η Efficiency Output Feedback 3.3V VFB η Efficiency Output Feedback 5V Efficiency Feedback Bias Current Oscillator Frequency Soft-Start Time Current Limit VFB η IFB FOSC TSS ICL Test Condition 4.5V≤ VIN ≤40V 0.2A≤ ILOAD ≤3A VIN =12V, ILOAD =3A, VOUT =5V 4.75V≤ VIN ≤40V 0.2A≤ ILOAD ≤3A VIN =12V, ILOAD =3A 7V≤ VIN ≤40V 0.2A≤ ILOAD ≤3A VIN =12V, ILOAD =3A VFB =1.3V (Adj version only) Rising edge of EN on to ICL Pear Current, no outside circuit VFB =0V force driver on Oscillator Frequency of Short Circuit Protect FSCP When current limit occurred and o VFB <0.5V, Ta = 25 C Saturation Voltage VSAT IOUT=3A, No outside circuit VFB =0V force driver on ON/OFF Pin Logic Input Threshold Voltage ON/OFF Pin Logic Input Current Maximum Duty Cycle (ON) Maximum Duty Cycle (OFF) Quiescent Current Standby Quiescent Current SW Pin Leakage Current SW pin = 0 SW pin = -1 VIL VIH IH IL DC IQ ISTBY ISWL Low (regulator ON) High (regulator OFF) VLOGIC =2.5V (OFF) VLOGIC =0.5V (ON) VFB =0V force driver on VFB =12V force driver off VFB =12V force driver off ON/OFF pin=5V VIN =40V No outside circuit, VFB =12V force driver off VIN =12V 2/9 Min Typ Max Unit 1.180 1.23 1.280 V -- 77 -- % 3.135 3.3V 3.465 V -- 75 -- % 4.75 5 5.25 V --127 -- 80 10 150 3 -100 173 -- % nA KHz mS 3.3 -- -- A 110 150 173 KHz -- 1.15 1.50 V -2.0 ------- 1.3 5 0.02 100 0 5 80 0.6 -15 5 --10 200 250 V µA % mA µA -- 0.3 2 mA -- 7.5 30 mA Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Block Diagram Typical Application Circuit 1. Adjustable Output Voltage Version VIN=12V VIN=12V L1 1 U1 1 Vcc 2 SW C1 470uF C2 0.1uF 4 5 Vout=5.0V/3A 2 33uH Vss 3 R1 4.7K D1 B340A FB C3 470uF C6 0.1uF EN R2 1.5K ON/OFF VIN=24V VIN=24V 1 C1 470uF C2 0.1uF 4 5 Vout=5.0V/3A 2 47uH U1 1 Vcc 2 SW L1 Vss 3 D1 B340A FB R1 4.7K C3 470uF EN VOUT = VFB × (1 + C6 0.1uF R2 1.5K R1 ), VFB = 1.23V, R2 = 0.7K ~ 3K R2 VOUT R2 R1 5.0V 1.5K 4.7K 3.3V 1.5K 2.5K 2.5V 1.5K 1.5K 3/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Typical Application Circuit (Continue) 2. Fixed Output Voltage Version VIN=24V 1 C1 470uF C2 0.1uF 4 5 Vout=5.0V/3A 2 47uH U1 1 Vcc 2 SW L1 Vss 3 D1 B340A FB C3 470uF C6 0.1uF EN L1 recommend value (IOUT=3A,) VOUT 2.5V 3.3V 5V 12V VIN=12V 33uH 33uH 33~47uH NA VIN=24V 33uH 33uH 47uH 68uH Pin Function Description Vcc This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be presented at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. Ground Circuit ground SW Output Internal switch. The voltage at this pin switches between (+Vcc – Vsat) and approximately – 0.5V, with a duty cycle of approximately Vout / Vcc. To minimize coupling to sensitive circuitry, the PC board copper area connected to this pin should be minimized. Feedback Sense the regulated output voltage to complete the feedback loop. Enable Allows the switching regulator circuit to be shutdown using logic level signals thus dropping the total input supply current to approximately 100uA. Pulling this pin below a threshold voltage of approximately 1.3V turns the regulator on, and pulling this pin above 1.3V (up to a maximum of Vcc) shuts the regulator down. If this shutdown feature is not needed, the EN pin can be wired to the ground pin. Thermal Considerations The TS2596 is available in two packages, a TO-220-5L and TO-263-5L. The TO-220-5L package needs a heat sink under most conditions. The size of the heat sink depends on the input voltage, the output voltage, the load current and the ambient temperature. The TS2596 junction temperature rises above ambient temperature for a 3A load and different input and output voltages. The data for these curves was taken with the TS2596 (TO-220-5L package) operating as a buck switching regulator in an ambient temperature of o 25 C (still air). These temperature rise numbers are all approximate and there are many factors that can affect these temperatures. Higher ambient temperatures require more heat sinking. The TO-263-5L surface mount package tab is designed to be soldered to the copper on a printed circuit board. The copper and the board are the heat sink for this package and the other heat producing components, such as the 2 catch diode and inductor. The PC board copper area that the package is soldered to should be at least 0.8 in , and ideally should have 2 or more square inches of 2 oz. Additional copper area improves the thermal characteristics, 4/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Pin Function Description (Continue) Thermal Considerations 2 but with copper areas greater than approximately 6 in , only small improvements in heat dissipation are realized. If further thermal improvements are needed, double sided, multilayer PC board with large copper areas and/or airflow are recommended. The TS2596 (TO-263-5L package) junction temperature rise above ambient temperature with a 3A load for various input and output voltages. This data was taken with the circuit operating as a buck switching regulator with all components mounted on a PC board to simulate the junction temperature under actual operating conditions. This curve can be used for a quick check for the approximate junction temperature for various conditions, but be aware that there are many factors that can affect the junction temperature. When load currents higher than 3A are used, double sided or multilayer PC boards with large copper areas and/or airflow might be needed, especially for high ambient temperatures and high output voltages. For the best thermal performance, wide copper traces and generous amounts of printed circuit board copper should be used in the board layout. (Once exception to this is the output (switch) pin, which should not have large areas of copper.) Large areas of copper provide the best transfer of heat (lower thermal resistance) to the surrounding air, and moving air lowers the thermal resistance even further. 5/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Electrical Characteristics Curve Figure 1. Output Ripple (VIN=12V, VOUT=5V, IO=3A) Figure 2. Power On Test Wave (VIN=12V, VOUT=5V, IO=3A) Figure 3. Load Transient Response (VIN=12V, VOUT=5V, IO=0.2~3A) Figure 4. EN On Test Wave (VIN=12V, VOUT=5V, IO=3A) Figure 5. Efficiency Figure 6. Efficiency 6/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter TO-220-5L Mechanical Drawing Unit: Millimeters Marking Diagram Y M L XX = Year Code = Month Code (A=Jan, B=Feb, C=Mar, D=Apl, E=May, F=Jun, G=Jul, H=Aug, I=Sep, J=Oct, K=Nov, L=Dec) = Lot Code = Voltage Code (3.3=3.3V, 5.0=5V) = Package Code for Adjustable type CZ5 = TO-220-5L 7/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter TO-263-5L Mechanical Drawing Unit: Millimeters Marking Diagram Y M L XX = Year Code = Month Code (A=Jan, B=Feb, C=Mar, D=Apl, E=May, F=Jun, G=Jul, H=Aug, I=Sep, J=Oct, K=Nov, L=Dec) = Lot Code = Voltage Code (3.3=3.3V, 5.0=5V) = Package Code for Adjustable type CM5 = TO-263-5L) 8/9 Version: E13 TS2596 3A / 150KHz Buck Dc-Dc Converter Notice Specifications of the products displayed herein are subject to change without notice. TSC or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, to any intellectual property rights is granted by this document. Except as provided in TSC’s terms and conditions of sale for such products, TSC assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of TSC products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify TSC for any damages resulting from such improper use or sale. 9/9 Version: E13