Application Note THL 6WISM Series THL 6 WISM Series 6W, Ultra-Wide Input Range SMD, Single & Dual Output DC/DC Converters Features ►Ultra compact SMD Package 22.0 x 20.3 x 10.2 mm (0.87 x 0.80 x 0.40 inches) ►Ultra wide 4:1 Input Range ►Fully regulated Output ►Operating Temp. Range –40°C to +80°C ►Over Load Protection ►Remote On/Off Control ►I/O-isolation 1500 VDC ►Input Filter meets EN 55022,class A and FCC, level A ►Qualified for lead-free Reflow Solder Process according IPC/JEDEC J-STD-020D ►3 Years Product Warranty Applications ► Distributed power architectures ► Workstations ► Computer equipment ► Communications equipment General Description The TRACO THL 6WISM series is a new range of isolated 6W DC/DC converter modules featuring fully regulated output voltages and ultra-wide 4:1 input voltage ranges. These products are with a very small footprint occupying just 4.5cm2 (0.7 square in.) on PCB. All models are qualified for lead free reflow solder processes according IPC J-STD-020D.An excellent efficiency allows an operating temperature range of –40° to +80°C. Further features include remote On/Off control and over load protection. The very compact dimensions of these DC/DC converters make them an ideal solution for many space critical applications in batterypowered equipment and instrumentation. Table of contents Absolute Maximum Rating……………… Output Specification…………………… Input Specification……………………… General Specification…………………… Characteristic Curves…………………… Testing Configurations………………… EMC Considerations…………………… Input Source Impedance………………… Output Over Current Protection………… Output Over Voltage Protection………… Short Circuitry Protection……………… Remote ON/OFF Control……………… http://www.tracopower.com P2 P2 P4 P6 P7 P39 P40 P41 P41 P41 P42 P42 Thermal Consideration…………………… Mechanical Data…………………………… Recommended Pad Layout Single & Dual Soldering and Reflow Consideration…… Packaging Information…………………… Part Number Structure…………………… Safety and Installation Instruction……… MTBF and Reliability……………………… P43 P44 P44 P45 P44 P46 P47 P47 Page 1 of 47 Application Note THL 6WISM Series Absolute Maximum Rating Parameter Model Min Max Unit THL 6-24xxWISM THL 6-48xxWISM --- 50 VDC --- 100 All -40 +60 -40 +80 Input Voltage Input Surge Voltage ( 1s ) Operating Ambient Temperature Without Derating With Derating ℃ Operating Case Temperature All -40 +105 ℃ Storage Temperature All -40 +125 ℃ Output Specification Parameter Output Voltage (Vin=Vin nom; Full Load; TA=25℃) Model Min Nominal Max THL 6-xx10WISM 3.234 3.3 3.366 THL 6-xx11WISM 4.9 5 5.1 THL 6-xx12WISM 11.76 12 12.24 THL 6-xx13WISM 14.7 15 15.3 THL 6-xx15WISM 23.52 24 24.48 THL 6-xx21WISM ±4.9 ±5 ±5.1 THL 6-xx22WISM ±11.76 ±12 ±12.24 THL 6-xx23WISM ±14.7 ±15 ±15.3 --- ±0.5 ±1.0 --- ±0.5 ±1.2 60 100 Output Regulation Line (Vin min to Vin max at Full Load) Output Regulation Load (15% to 100% of Full Load) Output Ripple & Noise Peak-to-Peak (5Hz to 20MHz bandwidth) All --- Unit VDC % % mV pk-pk (Measured with a 1μF/50V MLCC) http://www.tracopower.com Page 2 of 47 Application Note THL 6WISM Series Output Specification (Continued) Parameter Model Min Nominal Max Unit All --- ±0.01 ±0.02 %/℃ All --- --- 5 % --- ±3 --- % --- 300 600 μsec THL 6-xx10WISM 218 --- 1450 THL 6-xx11WISM 180 --- 1200 THL 6-xx12WISM 75 --- 500 THL 6-xx13WISM 60 --- 400 THL 6-xx15WISM 38 --- 250 THL 6-xx21WISM ±90 --- ±600 THL 6-xx22WISM ±38 --- ±250 THL 6-xx23WISM ±30 Output Over Current Protection All 110 ----- ±200 --- Output Short Circuit Protection All Temperature Coefficient Output Voltage Overshoot (Vin min to Vin max ; Full Load; TA = 25℃) Dynamic Load Response (Vin = Vin nom ; TA=25℃) Load step change form 75% to 100% or 100 to 75% of Full Load All Peak Deviation Setting Time (Vout < 10% peak deviation) Output Current http://www.tracopower.com mA %FL Continuous Page 3 of 47 Application Note THL 6WISM Series Input Specification Parameter Operating Input Voltage Under Voltage Lockout Turn-on Threshold Model Min Nominal Max THL 6-24xxWISM 9 24 36 THL 6-48xxWISM 18 --- 48 75 --- --- 9 --- 18 THL 6-24xxWISM THL 6-48xxWISM Under Voltage Lockout Turn-off Threshold Input reflected ripple current (5 to 20MHz, 12μH source impedance) Input Current (Maximum value at Vin= Vin nom;Full Load) http://www.tracopower.com THL 6-24xxWISM --- 8 --- THL 6-48xxWISM --- 16 --- All --- --- 5 THL 6-2410WISM --- 262 --- THL 6-2411WISM --- 316 --- THL 6-2412WISM --- 301 --- THL 6-2413WISM --- 301 --- THL 6-2415WISM --- 301 --- THL 6-2421WISM --- 301 --- THL 6-2422WISM --- 301 --- THL 6-2423WISM --- 301 --- THL 6-4810WISM --- 131 --- THL 6-4811WISM --- 158 --- THL 6-4812WISM --- 151 --- THL 6-4813WISM --- 151 --- THL 6-4815WISM --- 151 --- THL 6-4821WISM --- 151 --- THL 6-4822WISM --- 151 --- THL 6-4823WISM --- 151 --- Unit VDC VDC VDC mA pk-pk mA Page 4 of 47 Application Note THL 6WISM Series Input Specification Parameter Input Standby current (Typical value at Vin = Vin nom; No Load) Model Min Nominal Max --- --- 30 Unit THL 6-2410WISM THL 6-2411WISM THL 6-2412WISM THL 6-2413WISM THL 6-2415WISM THL 6-2421WISM THL 6-2422WISM THL 6-2423WISM mA THL 6-4810WISM THL 6-4811WISM THL 6-4812WISM THL 6-4813WISM --- --- 20 On/Off pin High Voltage (Remote ON) 2.5 --- 50 VDC On/Off pin Low Voltage (Remote OFF) -0.7 --- 0.8 VDC THL 6-4815WISM THL 6-4821WISM THL 6-4822WISM THL 6-4823WISM Remote ON/OFF Control (The On/Off pin voltage is referenced to-Vin) Positive logic All Remote Off Stand by Input Current All --- --- 10 mA Input Current of Remote Control Pin All --- --- -500 μA http://www.tracopower.com Page 5 of 47 Application Note THL 6WISM Series General Specification Parameter Model Min Nominal Max THL 6-2410WISM --- 76 --- THL 6-2411WISM --- 79 --- THL 6-2412WISM --- 83 --- THL 6-2413WISM --- 83 --- THL 6-2415WISM --- 83 --- THL 6-2421WISM --- 82 --- THL 6-2422WISM --- 83 --- THL 6-2423WISM --- 83 --- THL 6-4810WISM --- 76 --- THL 6-4811WISM --- 79 --- THL 6-4812WISM --- 83 --- THL 6-4813WISM --- 83 --- THL 6-4815WISM --- 83 --- THL 6-4821WISM --- 82 --- THL 6-4822WISM --- 83 --- THL 6-4823WISM --- 83 --- 1500 --- --- VDC 1000 --- --- MOhm Isolation capacitance --- 1200 1500 pF Switching Frequency --- 330 --- KHz 300 --- --- K Hours Efficiency (Vin =Vin nom; Full Load; TA TA =25℃) Isolation voltage Input to Output (for 60 seconds) Isolation resistance MTBF MIL-STD-217F, TC=25℃ http://www.tracopower.com All Unit % Page 6 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2410WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 7 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2410WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 8 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2411WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 9 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2411WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 10 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2412WISM 90 100 90 80 70 Efficiency(%) Efficiency(%) 80 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 11 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2412WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 12 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2413WISM 90 100 90 80 70 Efficiency(%) Efficiency(%) 80 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 13 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2413WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 14 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2415WISM 100 90 90 80 80 70 Efficiency(%) Efficiency(%) 100 60 50 40 30 20 10 10 20 30 40 50 60 70 80 90 60 50 9V 40 24V 30 36V 0 70 100 % of Full Load 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 15 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2415WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 16 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2421WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 17 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2421WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 18 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2422WISM 90 100 90 80 70 Efficiency(%) Efficiency(%) 80 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 19 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2422WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 20 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2423WISM 90 100 90 80 70 Efficiency(%) Efficiency(%) 80 60 50 40 30 9V 20 24V 10 36V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 9 12 15 18 21 24 27 30 33 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 21 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-2423WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 22 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4810WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 18V 20 48V 10 75V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 23 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4810WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 24 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4811WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 18V 20 48V 10 75V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 25 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4811WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 26 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4812WISM 90 100 90 80 70 Efficiency(%) Efficiency(%) 80 60 50 40 30 18V 20 48V 10 75V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 27 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4812WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 28 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4813WISM 100 90 90 80 80 70 Efficiency(%) Efficiency(%) 100 60 50 40 30 20 10 10 20 30 40 50 60 70 80 90 60 50 18V 40 48V 30 75V 0 70 100 % of Full Load 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 29 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4813WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 30 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4815WISM 100 90 90 80 80 70 Efficiency(%) Efficiency(%) 100 60 50 40 30 20 10 10 20 30 40 50 60 70 80 90 60 50 18V 40 48V 30 75V 0 70 100 % of Full Load 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 31 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4815WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 32 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4821WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 18V 20 48V 10 75V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 33 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4821WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 34 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4822WISM 100 80 90 70 80 Efficiency(%) Efficiency(%) 90 60 50 40 30 20 10 10 20 30 40 50 60 70 80 90 60 50 18V 40 48V 30 75V 0 70 100 % of Full Load 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 35 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4822WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 36 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4823WISM 90 90 80 80 Efficiency(%) Efficiency(%) 70 60 50 40 30 18V 20 48V 10 75V 0 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 20 18 24 31 37 43 50 56 62 69 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Vin =Vin nom ; Full Load Page 37 of 47 Application Note THL 6WISM Series Characteristic Curves All test conditions are at 25℃ The figures are identical for THL 6-4823WISM (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Page 38 of 47 Application Note THL 6WISM Series Testing Configurations Input reflected-ripple current measurement test up Component L C Value Reference 4.7μH ----220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Scope Cout Dual Output Com. DC / DC Converter Copper Strip -Vin Copper Strip -Out Cout Resistive Load Scope Copper Strip Cout -Out +Out Scope Resistive Load Copper Strip Output voltage and efficiency measurement test up CONTACT AND DISTRIBUTION LOSSES CONTACT AND DISTRIBUTION LOSSES +Vin üüü V V -Vin http://www.tracopower.com +Vo Load -Vo Page 39 of 47 Application Note THL 6WISM Series EMC considerations For THL 6-241(2)xWISM & THL 6-481xWISM For THL 6-482xWISM Recommended circuit to comply EN55022 Class B Limits Recommended PCB Layout with Input Filter To: comply with EN55022 CLASS B following components are needed: Model THL 6-24xxWISM THL 6-481xWISM THL 6-482xWISM Component Value C1,C2 4.7μF/50V 1206 X7R L1 2.2μH SCD03021T/1.39A C1 4.7μF/100V 2220 X7R L1 4.7μH SCD03021T/1.13A C1 4.7μF/100V 2220 X7R C2 330pF/2KV 1808 X7R L1 4.7μH SCD03021T/1.13A http://www.tracopower.com Page 40 of 47 Application Note THL 6WISM Series Input Source Impedance The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor is simulated source impedance of 12μH and capacitor is Nippon chemi-con 47 μF/100V. The capacitor must as close as possible to the input terminals of the power module for lower impedance. Output Over Current Protection THL 6WISM series converters contain hiccup mode output over current protection that prevents damage to the product in the event of an overload or a short circuit. Normally, over current is above 110% of the rated current for THL 6WISM series. Depending upon the converter design, there are other ways of protecting the converter against over current conditions such as the constant current limiting or current foldback methods. With “hiccup” over current protection, the converter shuts off upon an occurrence of an over current condition. After a brief time interval, it automatically tries to restart the converter. If the restart is successful, normal operation continues. If the over current condition still exists, the converter will shut off again. With a sustained over current condition, such as a short circuit on the output, this automatic retry behavior will result in periodic pulses of current and voltage on the output. The output current waveform with hiccup over current protection is shown in figure below. Hiccup operation has none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much lower. The hiccup operation can be done in various ways. For example, one can start hiccup operation any time once an over-current event is detected; or prohibit hiccup during a designated start-up is usually larger than normal operation and it is easier for an over-current event is detected; or prohibit hiccup during a designated start-up interval (usually a few milliseconds). The reason for the latter operation is that during startup, the converter needs to provide extra current to charge up the output capacitor. Thus the current demand during start-up is usually larger than during normal operation and it is easier for an over-current event to occur. If the converter starts to hiccup once there is an over-current, it might never start up successfully. Hiccup mode protection will give the best protection for a converter against over current situations, since it will limit the average current to the load at a low level, so reducing power dissipation and case temperature in the power devices. Output Over Voltage Protection The output over-voltage protection consists of output Zener diode that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. http://www.tracopower.com Page 41 of 47 Application Note THL 6WISM Series Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During short circuit, converter still shut down, The average current during this condition will be very low and the device will be safe in this condition. Remote ON/OFF Control With no suffix, the positive logic remote ON/OFF control circuit is included. Turns the module ON during logic High on the ON/Off pin and turns OFF during logic Low. The ON/OFF input signal (Von/off) that referenced to GND. If not using the remote on/off feature, please open circuit between on/off pin and -Vin pin to turn the module on. With suffix-N, the negative logic remote ON/OFF control circuit is included. Turns the module ON during logic Low on the On/Off pin and turns OFF during logic High. The On/Off pin is an open collector/drain logic input signal (Von/off) that referenced to GND. If not using the remote on/off feature. Please short circuit between on/off pin and –Vin pin to turn the module on. Remote ON/OFF implementation +Vin POWER MODULE lo ON/OFF OPTOISOLATOR + Von/off -Vin Isolated-Closure Remote ON/OFF +Vin POWER MODULE Vcc TTL lo + SYSTEM ON/OFF CONTROL ON/OFF Von/off -Vin Level Control Using TTL Output http://www.tracopower.com Page 42 of 47 Application Note THL 6WISM Series Thermal Consideration The converter is designed to operate in a variety of thermal environments and sufficient cooling must be provided to ensure reliable operation. Heat is removed by conduction from the pins to the PCB board, and by convection through airflow across the converter. Proper cooling can be verified by measuring the point as the figure below. The temperature at this location should not exceed 105°C. When operating, adequate cooling must be provided to maintain the test point temperature at or below 105°C. Although the maximum point temperature of the power module is 105°C, you can limit this temperature to a lower value for extremely high reliability. http://www.tracopower.com Page 43 of 47 Application Note THL 6WISM Series Mechanical Dimensions 22.0 [0.87] 12.7 [0.5] Pin Connections 5.08 [0.2] 9 1 2 6 8 1.5 [0.06] 0.15 10.05 [0.4] [0.01] 10.2 0.5 [0.4 0.02] 2.54 [0.1] S üüü PLANE Single Remote On/Off -Vin NC NC +Vout -Vout +Vin Dual Remote On/Off -Vin Common -Vout +Vout Common +Vin 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2.Pin pitch tolerance:±0.25 (±0.01”) 3.Pin dimension tolerance:±0.1 (±0.004”) 0~ 4 11 20.3 [0.8] 16 Pin 1 2 6 8 9 11 16 25.4 [1.0] 2.11 [0.08] 0.1 S Weight:7.8g Recommended Pad Layout for Single & Dual Output Converter 17.78 [0.70] 5.08 [0.20] 3.0 [0.12] 27.0 [1.06] 2.54 [0.10] 1.9 [0.07] 1.All dimensions in mm (inches) Tolerance: x.x ±0.5mm (x.xx ±0.02”) x.xx ±0.25mm (x.xxx ±0.01”) 2. Pin pitch tolerance: ±0.25mm (±0.01”) 3. Pin dimension tolerance: ±0.1mm (±0.004”) http://www.tracopower.com Page 44 of 47 Application Note THL 6WISM Series Soldering and Reflow Considerations Lead free wave solder profile for THL 6WISM Series Packaging Information http://www.tracopower.com Page 45 of 47 Application Note THL 6WISM Series Part Number Structure Max. Output Power 6W THL 6 2412WISM Input Voltage 24: 9-36V 48: 18-75V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 2: 12V 3: 15V Feature WI: WideInput SM: SMD Model Number Input Range (VDC) Output Voltage (VDC) Max. Output Current (mA) Input Current at Full Load(1) (mA) Efficiency(2) (%) THL 6-2410WISM 9-36 3.3 1450 262 76 THL 6-2411WISM 9-36 5 1200 316 79 THL 6-2412WISM 9-36 12 500 301 83 THL 6-2413WISM 9-36 15 400 301 83 THL 6-2415WISM 9-36 24 250 301 83 THL 6-2421WISM 9-36 ±5 ±600 301 82 THL 6-2422WISM 9-36 ±12 ±250 301 83 THL 6-2423WISM 9-36 ±15 ±200 301 83 THL 6-4810WISM 18-75 3.3 1450 131 76 THL 6-4811WISM 18-75 5 1200 158 79 THL 6-4812WISM 18-75 12 500 151 83 THL 6-4813WISM 18-75 15 400 151 83 THL 6-4815WISM 18-75 24 250 151 83 THL 6-4821WISM 18-75 ±5 ±600 151 82 THL 6-4822WISM 18-75 ±12 ±250 151 83 THL 6-4823WISM 18-75 ±15 ±200 151 83 Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. http://www.tracopower.com Page 46 of 47 Application Note THL 6WISM Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum rating of 1.5A. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of THL 6WISM series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Temperature 25C, Ground Benign. Model MTBF THL 6-2410WISM 314,292 THL 6-2411WISM 320,927 THL 6-2412WISM 318,645 THL 6-2413WISM 322,349 THL 6-2415WISM 335,717 THL 6-2421WISM 315,724 THL 6-2422WISM 317,580 THL 6-2423WISM 308,650 THL 6-4810WISM 358,239 THL 6-4811WISM 364,323 THL 6-4812WISM 319,157 THL 6-4813WISM 317,454 THL 6-4815WISM 367,241 THL 6-4821WISM 301,992 THL 6-4822WISM 338,362 THL 6-4823WISM 336,448 Unit Hours Specifications can be changed without notice Rev. 05/12 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com Page 47 of 47