Application Note TES 1 Series TES 1 Series 1W, Miniature SMD, Single & Dual Output DC/DC Converters Features ► SMD Package with Industry Standard Pinout ► Small Footprint: 11.0 x 13.7 mm (0.43”x 0.54”) Single Output Models 11.0 x 16.3 mm (0.43”x 0.64”) Dual Output Models ► I/O-Isolation 1500 VDC ► Single and Dual Output Models ► Operating Temp. Range –40°C to +85°C ► High Accuracy of Pin Planarity ► Qualified for lead-free reflow solder process according IPC/ JEDEC J-STD-020D ► Tape & Reel Package available ► 3 Year Product Warranty Applications ► Distributed power architectures ► Workstations ► Computer equipment ► Communications equipment General Description The Traco TES 1 series is a range of 1W DC/DC converters in a SMD- Package featuring I/O-isolation of 1500VDC.The very small footprint makes this product the ideal solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, in digital interfaces or where a converted voltage is required. An excellent efficiency allows an operating temperature range of –40°C to +85°C. With a new package design these converters are fully qualified for the higher temperature profile used in lead-free reflow solder processes. For automated SMD production lines the product can be supplied in tape& reel package. Table of contents Absolute Maximum Rating……………… Output Specification…………………… Input Specification……………………… General Specification…………………… Characteristic Curves…………………… Testing Configurations………………… EMC Considerations…………………… Tolerance Envelopes Graph…………… Input Source Impedance………………… http://www.tracopower.com P2 P2 P3 P5 P6 P30 P31 P32 P32 Mechanical Data…………………………… Recommended Pad Layout Single & Dual Packaging Information……………………… Soldering and Reflow Consideration……… Part Number Structure……………………… Safety and Installation Instruction………… MTBF and Reliability……………………… P33 P34 P34 P35 P36 P36 P37 Page 1 of 37 Application Note TES 1 Series Absolute Maximum Rating Parameter Model Min Max 5VDC Input Models -0.7 9 12VDC Input Models -0.7 18 15VDC Input Models -0.7 20 24VDC Input Models -0.7 30 All -40 +75 -40 +85 Unit Input Voltage Input Surge Voltage ( 1 sec. ) VDC Operating Ambient Temperature Without Derating With Derating ℃ Operating Case Temperature All --- +90 ℃ Storage Temperature All -50 +125 ℃ Output Specification Parameter Model Min Nominal Max Unit --- ±1.2 ±1.5 % TES 1-0510 --- --- 10 TES 1-0511 --- --- 10 TES 1-0519 --- --- 10 TES 1-0512 --- --- 8 TES 1-0513 --- --- 7 TES 1-0521 --- --- 10 TES 1-0522 --- --- 8 TES 1-0523 --- --- 7 TES 1-1210 --- --- 8 Output Regulation Line (Vin min to Vin max at Full Load) Output Regulation Load (20% to 100% of Full Load) TES 1-1211 --- --- 8 TES 1-1219 --- --- 8 TES 1-1212 --- --- 5 TES 1-1213 --- --- 5 TES 1-1221 --- --- 8 TES 1-1222 --- --- 5 TES 1-1223 --- --- 5 TES 1-2410 --- --- 8 TES 1-2411 --- --- 8 TES 1-2419 --- --- 8 TES 1-2412 --- --- 5 TES 1-2413 --- --- 5 TES 1-2421 --- --- 8 TES 1-2422 --- --- 5 TES 1-2423 --- --- 5 --- 60 120 Output Ripple & Noise Peak-to-Peak (5Hz to 20MHz bandwidth) http://www.tracopower.com % mV pk-pk Page 2 of 37 Application Note TES 1 Series Output Specification (Continued) Parameter Temperature Coefficient Output Current Output Short Circuit Protection Model Min Nominal Max Unit %/℃ All --- ±0.01 ±0.02 TES 1-xx10 6 --- 300 TES 1-xx11 4 --- 200 TES 1-xx19 2 --- 110 TES 1-xx12 1.5 --- 84 TES 1-xx13 1 --- 67 TES 1-xx21 ±2 --- ±100 TES 1-xx22 ±0.8 --- ±42 TES 1-xx23 ±0.7 --- ±33 All mA 0.5 Second Max. Input Specification Parameter Operating Input Voltage Input Current (Maximum value at Vin= Vin nom;Full Load) http://www.tracopower.com Model Min Nominal Max 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 15V Input Models 13.5 15 16.5 24V Input Models 21.6 24 26.4 TES 1-0510 --- 271 --- TES 1-0511 --- 256 --- TES 1-0519 --- 254 --- TES 1-0512 --- 259 --- TES 1-0513 --- 254 --- TES 1-0521 --- 270 --- TES 1-0522 --- 259 --- TES 1-0523 --- 254 --- TES 1-1210 --- 112 --- TES 1-1211 --- 109 --- TES 1-1219 --- 106 --- TES 1-1212 --- 106 --- TES 1-1213 --- 105 --- TES 1-1221 --- 113 --- TES 1-1222 --- 108 --- TES 1-1223 --- 104 --- TES 1-2410 --- 58 --- TES 1-2411 --- 54 --- TES 1-2419 --- 54 --- TES 1-2412 --- 55 --- TES 1-2413 --- 53 --- TES 1-2421 --- 57 --- TES 1-2422 --- 54 --- TES 1-2423 --- 53 --- Unit VDC mA Page 3 of 37 Application Note TES 1 Series Input Specification (Continued) Parameter Input Standby current (Typical value at Vin = Vin nom; No Load) Model Min Nominal Max --- 30 --- --- 15 --- --- 8 --- --- 9 --- Unit TES 1-0510 TES 1-0511 TES 1-0519 TES 1-0512 TES 1-0513 TES 1-0521 TES 1-0522 TES 1-0523 TES 1-1210 TES 1-1211 TES 1-1219 TES 1-1212 TES 1-1213 mA TES 1-1221 TES 1-1222 TES 1-1223 TES 1-2410 TES 1-2411 TES 1-2419 TES 1-2412 TES 1-2413 TES 1-2421 TES 1-2422 TES 1-2423 http://www.tracopower.com Page 4 of 37 Application Note TES 1 Series General Specification Parameter Model Min Nominal Max TES 1-0510 --- 73 --- TES 1-0511 --- 78 --- TES 1-0519 --- 78 --- TES 1-0512 --- 78 --- TES 1-0513 --- 79 --- TES 1-0521 --- 74 --- TES 1-0522 --- 78 --- TES 1-0523 --- 78 --- TES 1-1210 --- 74 --- TES 1-1211 --- 76 --- TES 1-1219 --- 78 --- TES 1-1212 --- 79 --- TES 1-1213 --- 80 --- TES 1-1221 --- 74 --- TES 1-1222 --- 78 --- TES 1-1223 --- 79 --- TES 1-2410 --- 72 --- TES 1-2411 --- 78 --- TES 1-2419 --- 77 --- TES 1-2412 --- 77 --- TES 1-2413 --- 79 --- TES 1-2421 --- 73 --- TES 1-2422 --- 78 --- TES 1-2423 --- 78 --- 1500 --- --- VDC 1000 --- --- MΩ Isolation capacitance --- 40 100 pF Switching Frequency 50 100 140 KHz 2000 --- --- K Hours Efficiency (Vin =Vin nom; Full Load; TA =25℃) Isolation voltage Unit % Input to Output (for 60 seconds) Isolation resistance MTBF MIL-STD-217F, TC=25℃ http://www.tracopower.com All Page 5 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0510 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 4.5 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 6 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0511 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 7 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0519 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 8 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0512 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 9 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0513 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 10 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0521 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 4.5 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 11 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0522 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 12 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-0523 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 20 40 60 80 100 80 75 70 65 60 4.5 % of Full Load 5.0 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 13 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1210 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 80 75 70 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 14 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1211 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.2V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 15 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1219 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 16 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1212 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 17 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1213 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 18 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1221 90 90 85 80 80 Efficiency(%) Efficiency(%) 100 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 19 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1222 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 20 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-1223 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 10.8 12.0 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 21 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2410 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 22 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2411 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 23 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2419 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 24 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2412 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 25 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2413 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 26 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2421 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 27 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2422 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 28 of 37 Application Note TES 1 Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 1-2423 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 20 40 60 80 100 % of Full Load 80 75 70 65 60 21.6 24.0 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 29 of 37 Application Note TES 1 Series Testing Configurations Input reflected-ripple current measurement test up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout -Out Scope +Out Copper Strip Scope Cout Dual Output Com. DC / DC Converter Copper Strip -Vin Copper Strip -Out Cout Resistive Load Scope Resistive Load Copper Strip Output voltage and efficiency measurement test up CONTACT AND DISTRIBUTION LOSSES CONTACT AND DISTRIBUTION LOSSES +Vin BATTERY V V -Vin http://www.tracopower.com +Vo Load -Vo Page 30 of 37 Application Note TES 1 Series EMC considerations L1 +Vin +Vin +Vout +Vout L1 +Vin +Vin +Vout +Vout Rload Rload C1 COM C1 Rload -Vin -Vin -Vout -Vout - Vin -Vin Single Output (TES 1-051x) L1 +Vin +Vin -Vout -Vout Dual Output (TES 1-052X) +Vout +Vout L1 +Vin +Vin +Vout +Vout Rload C1 Rload C2 C1 COM C2 Rload -Vin -Vin -Vout -Vout - Vin -Vin -Vout -Vout Single Output (TES 1-121x, TES 1-241x) Dual Output (TES 1-122x, TES 1-242x) Recommended circuit to comply EN55022 Class A Limits Single Output (TES 1-051x) Dual Output (TES 1-051x) Single Output (TES 1-121x, TES 1-241x) Dual Output (TES 1-121x, TES 1-241x) Recommended PCB Layout with Input Filter http://www.tracopower.com Page 31 of 37 Application Note TES 1 Series To: comply with EN55022 CLASS A following components are needed: Model Component C1 L1 C1,C2 L1 C1 C2 L1 TES 1-05xx TES 1-12xx TES 1-24xx Value 4.7µF / 25V 1206 MLCC 4.7µH SR0302 / 1.2A 2.2µF / 25V 1206 MLCC 2.2µH SR0302 / 1.65A 4.7µF / 50V 1206 MLCC 2.2µF / 50V 1206 MLCC 2.2µH SR0302 / 1.65A Tolerance Envelopes Graph Output Voltage(%) 3.3V & 5V Output +20% +20% +15% +15% +10% +10% +5% +5% Typ. Vnom -5% -5% -10% 0% 20% 40% 60% 80% -10% 100% Output Load Current (%) Other Output Output Voltage(%) Vnom Min. +20% +20% +15% +15% +10% +10% +5% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% 80% -10% 100% Output Load Current (%) Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2µF for the 5V input devices, a 1.0µF for the 12V input devices and a 0.47µF for the 24V input devices. http://www.tracopower.com Page 32 of 37 Application Note TES 1 Series Mechanical Dimensions 5.08 [0.2] 13.7 [0.54] 0.3 [0.01] 0.60 [0.02] 7.0 0.5 [0.28 0.02] ( Magnification of A ) 6.7 [0.26] 2.54 [0.1] 0~ 4 4 2 R 0. 5 1 11.0 0.2 [0.43 0.008] 5 8 0.25 [0.01] 3.04 [0.12] 8.0 [0.31] Single Output S SEATING PLANE 1.5 0.1 [0.06 0.004] 1.5 0.1 [0.06 0.004] 5.5 [0.22] 5.5 [0.22] 0.15 S Weight: 1.7g (0.06oz) Dual Output 5.08 [0.2] 16.24 [0.64] 0~ 4 0.25 [0.01] 2.54 [0.1] ( Magnification of A ) 0.3 [0.01] 0.60 [0.02] R 0. 5 4 6.7 [0.26] 2.54 [0.1] 2 11.0 0.2 [0.43 0.008] 1 7.0 0.5 [0.28 0.02] 7 10 8.0 [0.31] 3.04 [0.12] S SEATING PLANE 1.5 0.1 [0.06 0.004] 5.5 [0.22] 5.5 [0.22] 1.5 0.1 [0.06 0.004] 0.15 S Weight: 2.0g (0.08oz) Pin Connections Pin 1 2 3 4 5 6 7 8 9 10 Single Output -Vin +Vin No Pin -Vout +Vout No Pin No Pin NA ----- http://www.tracopower.com Dual Output -Vin +Vin No Pin Common -Vout No Pin +Vout No Pin No Pin NA 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2. Pins ±0.05 (±0.002) Page 33 of 37 Application Note TES 1 Series Recommended Pad Layout for Single & Dual Output Converter Single Output Dual Output 7.62 [0.30] 7.62 [0.30] 1.7 [0.07] 10.6 [0.42] 2.54 [0.10] 1.7 [0.07] 10.6 [0.42] 1.0 [0.04] 2.54 [0.10] 1.0 [0.04] 1.All dimensions in mm (Inches) Tolerance: x.x±0.5mm (x.xx±0.02”) x.xx±0.25mm (x.xxx±0.01”) 2. Pin pitch tolerance: ±0.25mm (±0.01”) 3. Pin dimension tolerance:±0.1mm (±0.004”) Packaging Information Single Output Dual Output http://www.tracopower.com Page 34 of 37 Application Note TES 1 Series Soldering and Reflow Considerations Lead free wave solder profile for TES 1 Series http://www.tracopower.com Page 35 of 37 Application Note TES 1 Series Part Number Structure TES 1-2413 Max. Output Power 1W Input Voltage 05: 5V 12: 12V 24: 24V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 9: 9V 2: 12V 3: 15V Model Number Input Range (VDC) Output Voltage (VDC) Max. Output Current (mA) Input Current at Full Load(1) (mA) Efficiency(2) (%) TES 1-0510 TES 1-0511 TES 1-0519 TES 1-0512 TES 1-0513 TES 1-0521 TES 1-0522 TES 1-0523 TES 1-1210 TES 1-1211 TES 1-1219 TES 1-1212 TES 1-1213 TES 1-1221 TES 1-1222 TES 1-1223 TES 1-2410 TES 1-2411 TES 1-2419 TES 1-2412 TES 1-2413 TES 1-2421 TES 1-2422 TES 1-2423 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 3.3 5 9 12 15 ±5 ±12 ±15 3.3 5 9 12 15 ±5 ±12 ±15 3.3 5 9 12 15 ±5 ±12 ±15 300 200 110 84 67 ±100 ±42 ±33 300 200 110 84 67 ±100 ±42 ±33 300 200 110 84 67 ±100 ±42 ±33 271 256 254 259 254 270 259 254 112 109 106 106 105 113 108 104 58 54 54 55 53 57 54 53 73 78 78 78 79 74 78 78 74 76 78 79 80 74 78 79 72 78 77 77 79 73 78 78 Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. http://www.tracopower.com Page 36 of 37 Application Note TES 1 Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used.This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normalblow fuse in 5Vin with maximum rating of 500mA, in 12Vin with maximum rating of 200mA, in 15Vin with maximum rating of 150mA , in 24Vin with maximum rating of 100mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of TES 1 series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Temperature 25℃, Ground Benign. Model MTBF TES 1-0510 5,116,959 TES 1-0511 5,120,702 TES 1-0519 5,143,277 TES 1-0512 5,169,867 TES 1-0513 5,169,867 TES 1-0521 5,116,959 TES 1-0522 5,120,702 TES 1-0523 5,120,702 TES 1-1210 5,162,242 TES 1-1211 5,166,052 TES 1-1219 5,200,595 TES 1-1212 5,216,096 TES 1-1213 5,166,052 TES 1-1221 5,162,242 TES 1-1222 5,166,052 TES 1-1223 5,166,052 TES 1-2410 5,247,376 TES 1-2411 5,251,313 TES 1-2419 5,275,057 TES 1-2412 5,303,031 TES 1-2413 5,251,313 TES 1-2421 5,247,376 TES 1-2422 5,251,313 TES 1-2423 5,251,313 Unit Hours Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com Rev. April 13. 2015 www.tracopower.com Page 37 of 37