DC/DC Converter

DC/DC Converter
TSC Series, 40 to 2500 Watt
Features
◆ Plug-in modules for 19”-subracks
(3U and 6U height)
◆ Available DC-input voltage ranges
18–36, 36–75, 80–160 and 160–320VDC
◆ Also models with AC-input (see page 6)
◆ Standard output voltages: 5–250VDC
up to 200A
◆ EMI compliance with EN 55022 class A
◆ Safety compliance to IEC/EN 60950
◆ Many options available, i.e. powerfail
signals, ext. On/Off, redundant
operation, wall mounting
3U Models
◆ Customized version available on request
◆ 3-year product warranty
The TSC series is a range high quality DC/DC converter qualified for demanding applications in industrial automation and telecom systems. The modular design allows
very high flexibility of input/output configuration and application specific options at
very reasonable cost even for low quantities. All models are constructed as rugged
plug-in module for 19”-subrack (Euro cassette) with wall mounting as option.
6U Models
http://www.tracopower.com
Page 1 of 13
DC/DC Converter
TSC Series
40 – 2500 Watt
Models
3U Height Modules
Order Code
6U Height Modules
Output current
max.
Order Code
Output current
max.
Output voltage
(adjust.range)
* TSC 2020
8A
TSC 1220
25 A
* TSC 3020
20 A
TSC 1320
45 A
* TSC 5020
30 A
TSC 1520
60 A
5 VDC
* TSC 0620
50 A
TSC 3520
95 A
(4.5 – 5.5 VDC)
* TSC 6020
70 A
TSC 3720
135 A
TSC 2620
85 A
TSC 3620
190 A
TSC 2022
4A
TSC 1222
12.5 A
TSC 3022
12 A
TSC 1322
25 A
TSC 5022
16 A
TSC 1522
33 A
12 VDC
TSC 0622
24 A
TSC 3522
50 A
(11 – 13 VDC)
TSC 6022
35 A
TSC 3722
70 A
TSC 2622
50 A
TSC 3622
100 A
TSC 2024
2.4 A
TSC 1224
6A
TSC 3024
6A
TSC 1324
13 A
TSC 5024
8A
TSC 1524
18 A
24 VDC
TSC 0624
12 A
TSC 3524
27 A
(23 – 26 VDC)
TSC 6024
18 A
TSC 3724
40 A
TSC 2624
25 A
TSC 3624
55 A
TSC 3824
75 A
TSC 2029
1A
TSC 1229
3A
TSC 3029
2.7 A
TSC 1329
6A
TSC 5029
4A
TSC 1529
8A
48 VDC
TSC 0629
6A
TSC 3529
12 A
(45 – 55 VDC)
TSC 6029
9A
TSC 3729
19 A
TSC 2629
12 A
TSC 3629
26 A
TSC 3829
38 A
18 – 36 VDC
TSC 2027
0.5 A
TSC 1227
1.2 A
TSC 3027
1.2 A
TSC 1327
2.5 A
TSC 5027
1.8 A
TSC 1527
3.3 A
110 VDC
TSC 0627
2.5 A
TSC 3527
5.3 A
(100 – 130 VDC)
TSC 6027
3.5 A
TSC 3727
8A
TSC 2627
5A
TSC 3627
11 A
TSC 3827
15 A
TSC 2028
0.25 A
TSC 1228
0.6 A
TSC 3028
0.6 A
TSC 1328
1.25 A
TSC 5028
0.9 A
TSC 1528
1.6 A
220 VDC
TSC 0628
1.25 A
TSC 3528
2.8 A
(200 – 250 VDC)
TSC 6028
1.8 A
TSC 3728
4A
TSC 2628
2.5 A
TSC 3628
5.5 A
TSC 3828
8A
Height: 1U = 44.45 mm (1.75)
Input voltage
range
Other output voltages on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 2 of 13
DC/DC Converter
TSC Series
40 – 2500 Watt
o
Models
3U Height Modules
Order Code
6U Height Modules
Output current
max.
Order Code
Output current
max.
Output voltage
(adjust.range)
TSC 2030
8A
TSC 1230
30 A
TSC 3030
20 A
TSC 1330
50 A
TSC 5030
35 A
TSC 1530
80 A
5 VDC
TSC 0630
50 A
TSC 3530
100 A
(4.5 – 5.5 VDC)
TSC 6030
80 A
TSC 3730
150 A
TSC 2630
100 A
TSC 3630*
200 A
TSC 2032
4A
TSC 1232
15 A
TSC 3032
12 A
TSC 1332
30 A
TSC 5032
20 A
TSC 1532
42 A
12 VDC
TSC 0632
26 A
TSC 3532
56 A
(11 – 13 VDC)
TSC 6032
40 A
TSC 3732
85 A
TSC 2632
60 A
TSC 3632
115 A
TSC 2034
2.4 A
TSC 1234
7.5 A
TSC 3034
6A
TSC 1334
15 A
TSC 5034
10 A
TSC 1534
23 A
24 VDC
TSC 0634
14 A
TSC 3534
30 A
(23 – 26 VDC)
TSC 6034
20 A
TSC 3734
50 A
TSC 2634
30 A
TSC 3634
65 A
TSC 3834
100 A
Input voltage
range
36 – 75 VDC
TSC 2039
1A
TSC 1239
3.6 A
TSC 3039
2.7 A
TSC 1339
7.3 A
TSC 5039
4.5 A
TSC 1539
11 A
48 VDC
TSC 0639
6.5 A
TSC 3539
14 A
(45 – 55 VDC)
TSC 6039
9A
TSC 3739
23 A
TSC 2639
15 A
TSC 3639
30 A
TSC 3839
45 A
TSC 2037
0.5 A
TSC 1237
1.5 A
TSC 3037
1.2 A
TSC 1337
3A
TSC 5037
2A
TSC 1537
4.5 A
110 VDC
TSC 0637
3A
TSC 3537
6.5 A
(100 – 130 VDC)
TSC 6037
4A
TSC 3737
10 A
TSC 2637
6.5 A
TSC 3637
14 A
TSC 3837
20 A
TSC 2038
0.25 A
TSC 1238
0.8 A
TSC 3038
0.6 A
TSC 1338
1.5 A
TSC 5038
1A
TSC 1538
2.4 A
220 VDC
TSC 0638
1.5 A
TSC 3538
3.5 A
(200 – 250 VDC)
TSC 6038
2A
TSC 3738
5A
TSC 2638
3.2 A
TSC 3638
7A
TSC 3838
10 A
*Wall mounting version
Height: 1U = 44.45 mm (1.75)
Other output voltages on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 3 of 13
DC/DC Converter
TSC Series
40 – 2500 Watt
o
Models
3U Height Modules
Order Code
6U Height Modules
Output current
max.
Order Code
Output current
max.
Output voltage
(adjust.range)
TSC 2050
8A
TSC 1250
30 A
TSC 3050
20 A
TSC 1350
50 A
TSC 5050
35 A
TSC 1550
80 A
5 VDC
TSC 0650
50 A
TSC 3550
110 A
(4.5 – 5.5 VDC)
TSC 6050
80 A
TSC 3750
165 A
TSC 2650
100 A
TSC 3650
220 A
TSC 2052
4A
TSC 1252
15 A
TSC 3052
12 A
TSC 1352
30 A
TSC 5052
20 A
TSC 1552
42 A
12 VDC
TSC 0652
26 A
TSC 3552
56 A
(11 – 13 VDC)
TSC 6052
40 A
TSC 3752
85 A
TSC 2652
60 A
TSC 3652
115 A
TSC 2054
2.4 A
TSC 1254
7.5 A
TSC 3054
6A
TSC 1354
15 A
TSC 5054
10 A
TSC 1554
23 A
24 VDC
TSC 0654
14 A
TSC 3554
30 A
(23 – 26 VDC)
TSC 6054
20 A
TSC 3754
50 A
TSC 2654
30 A
TSC 3654
65 A
TSC 3854
100 A
TSC 2059
1A
TSC 1259
3.6 A
TSC 3059
2.7 A
TSC 1359
7.3 A
TSC 5059
4.5 A
TSC 1559
11 A
48 VDC
TSC 0659
6.5 A
TSC 3559
14 A
(45 – 55 VDC)
TSC 6059
9A
TSC 3759
23 A
TSC 2659
15 A
TSC 3659
30 A
TSC 3859
45 A
80 – 160 VDC
TSC 2057
0.5 A
TSC 1257
1.5 A
TSC 3057
1.2 A
TSC 1357
3A
TSC 5057
2A
TSC 1557
4.5 A
110 VDC
TSC 0657
3A
TSC 3557
6.5 A
(100 – 130 VDC)
TSC 6057
4A
TSC 3757
10 A
TSC 2657
6.5 A
TSC 3657
14 A
TSC 3857
20 A
TSC 2058
0.25 A
TSC 1258
0.8 A
TSC 3058
0.6 A
TSC 1358
1.5 A
TSC 5058
1A
TSC 1558
2.4 A
220 VDC
TSC 0658
1.5 A
TSC 3558
3.5 A
(200 – 250 VDC)
TSC 6058
2A
TSC 3758
5A
TSC 2658
3.2 A
TSC 3658
7A
TSC 3858
10 A
Height: 1U = 44.45 mm (1.75)
Input voltage
range
Other output voltages on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 4 of 13
DC/DC Converter
TSC Series
40 – 2500 Watt
o
Models
3U Height Modules
Order Code
6U Height Modules
Output current
max.
Order Code
Output current
max.
Output voltage
(adjust.range)
TSC 2070
8A
TSC 1270
30 A
TSC 3070
20 A
TSC 1370
50 A
TSC 5070
35 A
TSC 1570
80 A
5 VDC
TSC 0670
50 A
TSC 3570
110 A
(4.5 – 5.5 VDC)
TSC 6070
80 A
TSC 3770
165 A
TSC 2670
100 A
TSC 3670
220 A
TSC 2072
4A
TSC 1272
15 A
TSC 3072
12 A
TSC 1372
30 A
TSC 5072
20 A
TSC 1572
42 A
12 VDC
TSC 0672
26 A
TSC 3572
56 A
(11 – 13 VDC)
TSC 6072
40 A
TSC 3772
85 A
TSC 2672
60 A
TSC 3672
115 A
TSC 2074
2.4 A
TSC 1274
7.5 A
TSC 3074
6A
TSC 1374
15 A
TSC 5074
10 A
TSC 1574
23 A
24 VDC
TSC 0674
14 A
TSC 3574
30 A
(23 – 26 VDC)
TSC 6074
20 A
TSC 3774
50 A
TSC 2674
30 A
TSC 3674
65 A
TSC 3874
100 A
TSC 2079
1A
TSC 1279
3.6 A
TSC 3079
2.7 A
TSC 1379
7.3 A
TSC 5079
4.5 A
TSC 1579
11 A
48 VDC
TSC 0679
6.5 A
TSC 3579
14 A
(45 – 55 VDC)
TSC 6079
9A
TSC 3779
23 A
TSC 2679
15 A
TSC 3679
30 A
TSC 3879
45 A
160 – 320 VDC
TSC 2077
0.5 A
TSC 1277
1.5 A
TSC 3077
1.2 A
TSC 1377
3A
TSC 5077
2A
TSC 1577
4.5 A
110 VDC
TSC 0677
3A
TSC 3577
6.5 A
(100 – 130 VDC)
TSC 6077
4A
TSC 3777
10 A
TSC 2677
6.5 A
TSC 3677
14 A
TSC 3877
20 A
TSC 2078
0.25 A
TSC 1278
0.8 A
TSC 3078
0.6 A
TSC 1378
1.5 A
TSC 5078
1A
TSC 1578
2.4 A
220 VDC
TSC 0678
1.5 A
TSC 3578
3.5 A
(200 – 250 VDC)
TSC 6078
2A
TSC 3778
5A
TSC 2678
3.2 A
TSC 3678
7A
TSC 3878
10 A
Height: 1U = 44.45 mm (1.75)
Input voltage
range
Other output voltages on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
http://www.tracopower.com
Page 5 of 13
AC/DC Converter
TSC Series
40 – 2500 Watt
o
Models
3U Height Modules
Order Code
6U Height Modules
Output current
max.
Order Code
Output current
max.
TSC 2090
8A
TSC 1290
30 A
TSC 3090
20 A
TSC 1390
50 A
TSC 5090
35 A
TSC 1590
80 A
5 VDC
TSC 0690
50 A
TSC 3590
110 A
(4.5 – 5.5 VDC)
TSC 6090
80 A
TSC 3790
165 A
TSC 2690
100 A
TSC 3690
220 A
TSC 2092
4A
TSC 1292
15 A
TSC 3092
12 A
TSC 1392
30 A
TSC 5092
20 A
TSC 1592
42 A
12 VDC
TSC 0692
26 A
TSC 3592
56 A
(11 – 13 VDC)
TSC 6092
40 A
TSC 3792
85 A
TSC 2692
60 A
TSC 3692
115 A
TSC 2094
2.4 A
TSC 1294
7.5 A
TSC 3094
6A
TSC 1394
15 A
TSC 5094
10 A
TSC 1594
23 A
24 VDC
TSC 0694
14 A
TSC 3594
30 A
(23 – 26 VDC)
TSC 6094
20 A
TSC 3794
50 A
TSC 2694
30 A
TSC 3694
65 A
93 – 138 VAC /
TSC 3894
100 A
1A
TSC 1299
3.6 A
185 – 264 VAC
(selectable)
TSC 2099
Output voltage
(adjust.range)
TSC 3099
2.7 A
TSC 1399
7.3 A
TSC 5099
4.5 A
TSC 1599
11 A
48 VDC
TSC 0699
6.5 A
TSC 3599
14 A
(45 – 55 VDC)
TSC 6099
9A
TSC 3799
23 A
TSC 2699
15 A
TSC 3699
30 A
TSC 3899
45 A
50 / 60 Hz
TSC 2097
0.5 A
TSC 1297
1.5 A
TSC 3097
1.2 A
TSC 1397
3A
TSC 5097
2A
TSC 1597
4.5 A
110 VDC
TSC 0697
3A
TSC 3597
6.5 A
(100 – 130 VDC)
TSC 6097
4A
TSC 3797
10 A
TSC 2697
6.5 A
TSC 3697
14 A
TSC 3897
20 A
TSC 2098
0.25 A
TSC 1298
0.8 A
TSC 3098
0.6 A
TSC 1398
1.5 A
TSC 5098
1A
TSC 1598
2.4 A
220 VDC
TSC 0698
1.5 A
TSC 3598
3.5 A
(200 – 250 VDC)
TSC 6098
2A
TSC 3798
5A
TSC 2698
3.2 A
TSC 3698
7A
TSC 3898
10 A
Height: 1U = 44.45 mm (1.75)
Input voltage
range
Other output voltages on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
http://www.tracopower.com
Page 6 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Input Specifications
Inrush current 20x nominal input current typ.
Inrush current limiting
Input current at no load
AC Input:standard
DC Input: with option ‘‘i’’
3 % full load typ.
Max ripple of dc input voltage 10 % pk-pk
Start-up delay time 100 ms typ. (softstart)
Hold up time
230 VAC Input: 15 ms typ.
115 VAC Input: 7 ms typ.
Output Specifications
Output voltage range adjustable (refer topmodel selection table)
Regulation
– Input variation ±10% ±0.1 % max.
– Load variation 10–90% ±0.2 % max.
Ripple and noise (20 MHz bandwidth) <1 % Vout +30 mVpk-pk max.
Transient response to ±1% 2 ms
Dynamic response 6 % typ.
Output current limitation 105 – 110 % of Iout max.
Short circuit protection constant current, (automatic recovery)
Overvoltage protection 105 % of Vout max.
Remote sense standard for all models
General Specifications
Temperature ranges
– Operating –20°C to +75°C
– Optional –40°C to +75°C
– Storage –40°C to +85°C
Derating 3.5 %/K above +55°C
Temperature coefficient 0.02 %/°C typ.
Efficiency
Models with 5VDC output: 70 % typ.
Other models: 85 % typ.
Switching frequency 33 kHz typ.
Isolation voltage (60 sec.)
–
–
–
–
–
–
–
–
Isolation resistance
– Input / Output (500VDC) >10 MOhm
Models with input voltage <75 VDC:
Input / Output 1’500 VDC
Input / Case 1’500 VDC
Output / Case 1’000 VDC
Models with input voltage >80 VDC and AC models:
Input / Output 3’000 VDC
Input / Case 3’000 VDC
Output / Case 1’000 VDC
Reliability /calculated MTBF (MIL-HDBK-217F, at +40°C, ground benign) >100’000 h
Safety standards UL 60950-1, IEC/EN 60950-1
Electromagnetic compatibility (EMC), emissions EN 55022, class B, FCC part 15, level B
Electromagnetic compatibility (EMC), immunity EN 61000-6-2: 2005
Connection H15 male connector (DIN 41612)
(screw terminal for output curret>50A)
Environmental compliance
– Reach www.tracopower.com/products/tsc-reach.pdf
– RoHS RoHS directive 2011/65/EU
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 7 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Alarm Options
Power fail
– Option ”p”
Signal if input voltage drops below the specified limit
Signal output is NPN open collector,activated in ok-status
DC-ok
– Option ”d” Signal if output voltage drops below the speci-
fied limit
Signal output is NPN open collector,activated in ok-status
Relay output
– Option ”r” Relay instead of logical output for alarm signals
(in combination with option p and d)
Control Options
External On/Off
– Option ”H1”
By external closing contact, signal referred to
input.
– Option ”H2” By voltage signal (5V/10mA), signal referred to output.
– Option ”H3” By external closing contact, signal referred to output.
External programming
– Option ”e” External programming of the output voltage by a potentiometer or an external voltage of 0VDC to 10VDC. Details need to be specified.
I/O Options
Current sharing
– Option ”cs”
Provides balanced load for units in parallel operation. Controlled over interconnecting wire.
Decoupling diode
– Option ”dd” For redundant operation. Internal fault of one unit does not affect other units in a parallel circuit.
Inrush current limiting
– Option ”i” A thermistor in series to the input lines reduces its resistance when it gets warm.
Mechanical Options
Wall mount casing
– Option ”w”
Module is screwed on a mounting plate for install in a cabinet. This option includes screw
terminal block for connection.
Chassis mount casing
– Option ”cha” Option is not available for all series.
Please request
Din rail
– Option ”din” Option is not available for all series.
Please request
Mechanical strength
– Option ”ms” Rugged construction for harsh environment
Extended temperature range– Option ”c” The unit is designed and tested for operation at an ambient temp. range of –40°C to +75°C
Further options and combinations on request
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 8 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Outline Dimensions
165 (6.50)
50.8
(1.59)
105 (4.13)
100 (3.94)
129 (5.08)
(3U)
TSC 2000 Models:
1.5 HP
(10 HP)
Weight: 0.9 kg (31.7oz)
Screw terminal connection
for high current models
165 (6.50)
70.8
(2.79)
105 (4.13)
100 (3.94)
129 (5.08)
(3U)
TSC 3000 Models:
1.5 HP
(14 HP)
Weight: 1 kg (35.2oz)
100 (3.94)
129 (5.08)
(3U)
166.5 (6.56)
(21 HP)
(24 HP)*
16 HP
4.5 HP
7.5 HP*
101.2 (3.98)
116.2 (4.57)*
106.3 (4.19)
121.5 (4.78)*
106 (4.17)
5 HP
TSC 5000 Models:
Weight:
1.7 kg (59.9oz)
2.1 kg (74.0oz) *
*5 VDC output units
Specifications can be changed any time without notice.
http://www.tracopower.com
1 U = 44.45 mm (1.75”)
1 HP = 5.08 mm (0.2”)
Page 9 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Outline Dimensions
TSC 600 Models:
TSC 6000 Models:
100 (3.94)
129 (5.08)
(3U)
166.5 (6.56)
213 (8.39)
106 (4.17)
5H P
9H P
7.5HP
28 HP
(42 HP)
180.6 (7.11)
TSC 600:
second connector for all
models with 5 VDC output
TSC 6000:
second connector for all models
with output voltage 26 VDC
and input voltage 75 VDC
Weight:
TSC 600 : 2.6 kg (91.7oz)
TSC 6000 : 3.5 kg (123.4oz)
TSC 2600 Models:
100 (3.94)
226 (8.90)
213 (8.39)
28 HP
106 (4.17)
5H P
129 (5.08)
(3U)
9H P
7.5 HP
180.6 (7.11)
(42 HP)
second connector for all models
with output voltage 26 VDC
and input voltage 75 VDC
Weight:
4.5 kg (158.7oz)
1 U = 44.45 mm (1.75”)
http://www.tracopower.com
1 HP = 5.08 mm (0.2”)
Page 10 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Outline Dimensions
238 (9.37)
262.5 (10.33)
(6U)
con 2
233.3 (9.19)
TSC 1200 Models:
con 1
164 (6.46)
50.4
1.5 HP
(1.98)
(10 HP)
Weight:
1.7 kg (59.9oz)
TSC 1300 Models:
238 (9.37)
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
con 1
164 (6.46)
70.8
1.5 HP
(2.79)
(14 HP)
Weight:
2.0 kg (70.5oz)
5HP
TSC 1500 Models:
16 HP
237.5 (9.35)
4.5HP
7.5HP*
116.2 (4.57)*
101.2 (3.98)
(21 HP)
(24 HP)*
con1
166.5 (6.56)
106.3 (4.19)
121.5 (4.78)*
233.3 (9.19)
262.5 (10.33)
(6U)
con2
Weight:
3.0 kg (105.8oz)
3.7 kg (130.5oz)*
*5 VDC output units
1 U = 44.45 mm (1.75”)
http://www.tracopower.com
1 HP = 5.08 mm (0.2”)
Page 11 of 13
DC/DC Converter
TSC Series
40 to 2500 Watt
Outline Dimensions
5HP
116.2 (4.57)*
101.2 (3.98)
(21 HP)
(24 HP)*
con 1
226 (8.90)
106.3 (4.19)
121.5 (4.78)*
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
16 HP
237.5 (9.35)
TSC 3500 Models:
4.5HP
7.5HP*
Weight:
5.0 kg (176.3oz)
6.2 kg (218.6oz)*
Screw terminal connection
for high current models
*5 VDC output units
5 HP
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
237.5 (9.35)
TSC 3700 Models:
con 1
226 (8.90)
142 (5.59)
7.5 HP
19 HP
131.5 (5.18)
(28 HP)
Weight:
6.5 kg (229.2oz)
Screw terminal connection
for high current models
5 HP
TSC 3600 Models:
226 (8.90)
213 (8.39)
237.5 (9.35)
con 1
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
28 HP
7.5 HP
180.6 (7.11)
(42 HP)
Screw terminal connection
for high current models
1 U = 44.45 mm (1.75”)
http://www.tracopower.com
Weight:
10 kg (352.7oz)
1 HP = 5.08 mm (0.2”)
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DC/DC Converter
TSC Series
40 to 2500 Watt
Outline Dimensions
5 HP
con 1
226 (8.90)
284.1 (11.19)
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
237.5 (9.35)
TSC 3800 Models:
8.5 HP
40 HP
(56 HP)
241.6 (9.51)
Screw terminal connection
for high current models
Weight:
12.0 kg (423.2oz)
1 U = 44.45 mm (1.75”) 1 HP = 5.08 mm (0.2”)
Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
www.tracopower.com
Rev. July 18. 2014
Page 13 of 13