IPI Product and Capabilities Brochure

Heavy-Duty
High-Reliability
Magnetics
Heavy-duty, high-reliability
standard and custom
magnetic components
Excellence Through Innova tion
Military
Aerospace
Industrial Controls
Instrumentation
Electric Power Generation
Power Supplies
Audio Systems
Telecom Equipment
Transportation
web www.ipimagnetics.com
email [email protected]
telephone 951.928.7700
fax 951.928.7701
mail 28151 Highway 74
Menifee , California 92585
Heavy-Duty
High-Reliability
Magnetics
Heavy-duty, high-reliability
standard and custom
magnetic components
Excellence Through Innova tion
Military
Aerospace
Industrial Controls
Instrumentation
Electric Power Generation
Power Supplies
Audio Systems
Telecom Equipment
Transportation
web www.ipimagnetics.com
email [email protected]
telephone 951.928.7700
fax 951.928.7701
mail 28151 Highway 74
Menifee , California 92585
Performance, Quality,
Service, and Value
Innovative Power, Inc. (IPI), is a member of the
Datronix, Ltd, family of companies, which also
includes Datatronic Distribution, Inc. (DDI), and
Datatronics Romoland, Inc. (DRI). IPI, DRI and DDI
are all located in Southern California in modern
industrial facilities with staffs of highly trained
electronics engineers, application specialists and
technicians.
The Datronix family of companies and its brands
provide global leadership in the development of
innovative magnetics technologies and products.
IPI, DRI and DDI support their customers with world
class magnetic component manufacturing, total
quality management, responsive service and
superior value.
Product Lines IPI and its predecessor company Cal
Coil Magnetics have been in operation since 1954.
IPI specializes in heavy-duty, high-reliability standard
and custom magnetic components for applications
in many diverse industries. The company’s product
lines include:
High Voltage Coils
Self-Supporting Coils
Toroidal Transformers
Three-Phase Transformers
60Hz Step-Down
Transformers
400Hz Transformers
Ferro Resonant
Vibratory Magnets
LVDT Transformers
Fluid Sensing Coils
Power Line Filters
Power Inductors
Audio Transformers
Isolation Transformers
Distribution Transformers
Switching Transformers
Flyback Transformers
Current Sense
Transformers
Solenoids
Pick Up Coils
Auto Transformers
Engineering IPI specializes in providing quick-turn
around engineering and production services on
complex wound magnetic devices. The design and
applications engineering team at IPI brings decades
of design experience, speeding customers from the
initial design to prototype to testing to full production
of finished components in volume.
From heavy-duty power transformers for large
turbines producing electric power to miniature
transformers for commercial audio systems, there is
an advanced magnetic components solution available
from IPI. The company is also well-known for our
expertise in rugged electronics operating environments and mission-critical applications.
Manufacturing IPI manufactures some of the
world’s largest magnetic component coils for high
voltage applications. For these products, IPI has
designed its own custom coil winding equipment
and developed its own unique processes to provide
components of the highest quality.
Perfect Layer Coil Winding equipment provides
the ultimate in magnetic coil winding precision
for superior performance. Advantages include:
max turns per layer, highest power for any given
cross-sectional area, lowest DCR, max inductance,
lowest leakage inductance, and consistent voltage
potential layer-to-layer and winding-to-winding.
Many of these high voltage coils are encapsulated
by IPI’s specialized vacuum pressure impregnation
equipment, which provides complete insulation to
humidity. Corona effect is minimized through the
elimination of voids inside the encapsulation.
Industry Standards & Certifications IPI, DDI and
DRI are qualified and/or certified to some of the
electronics industry’s most demanding performance,
safety and quality standards:
ISO9001-2008-USA
ISO9001-HK
ISO9001-PRC
ITAR Registered
MIL-STD-981
MIL-PRF-27
MIL-PRF 21038
AS9100 Rev B
NASA Space
TS16949:2002
J-STD-001
UL E332078
UL Insulation Systems
to 200°C
CE
Systems 130-240°C
BABT
CSA
VDE
QS9000
Three-Phase Transformers
0.1 - 50KVA, .1mV to 50KV
Military, Commercial Telecom
50/60Hz Step/Control Transformers
120 - 575V, Any Secondary Voltage
Industrial
400Hz Transformers/Inductors
Resonators
24 - 500V Systems | Aircraft, Industrial
Ferro Resonant
5VA - 5KVA
Ballast, Lighting, Welding
Distribution Transformers
12 - 220V 50/60Hz, Multi Tap Secondary, MG5169acr2
Industrial, Commercial
Switching Transformers
10 - 100kHz, Flybacks
Industrial, Aerospace
High Power Step-Down Transformers
120-208-220-460-575V, Single/Three Phase, Delta, Star, Y
Heavy Industrial
60Hz High Current Heater Transformers
0.5V 500A Heating Element
Commercial, Industrial
High Voltage
400V-50KV, Vacuum/Pressure Impregnated, 0.25 micron/100 PSI
Space, Satellite, Telecom
High Voltage Control Transformers
1.5KV - 5KV Transmitter Transformer
TV, Commercial, Industrial
Toroidal
1 - 10k turns, 0.25”- 10” Diameter, Power Supply
Commercial, Aerospace, Industrial
Auto-Transformer
Line Conditioning, Phase Control, Buck, Boost
Industrial
Power Inductors/Filters
0.1 - 500A, Amorphous, Ferrite, E-core
Industrial, Commercial
Fluid Sensing Coils
Liquid Flow Meters, Pickup Sensing
Industrial, Commercial
Audio Transformers
Main, Filament, 1800V, 2400V, 3600V, 2KW - 10KW
Entertainment
Current Sense
E Laminate or Toroidal, 1/4”- 3”, 1A - 10KA
Heavy Industrial, Commercial
Self-Supporting Pickup Coils
E-beam
Microscopes, Guitar Pickups, Scientific, Telecom
MagLev Coils
Vehicle Propulsion/Levitation
High Speed Rail
Solenoids
24V - 600V, 60 - 400Hz
Automotive, EVehicles
Vibrator Magnets
24V - 575Vac
Feeder Bowls, Automotive, Industrial
Aerospace Speed Sensor
12V@ 5,000RPM
Aerospace, Industrial
Medical Application Coils
Flyback Transformers
1mA - 1A, Low Voltage
Industrial, Aerospace
Isolation Transformers
1VA - 3KVA
Industrial
LVDT Coils
Position Sensing, Ultra High Resolution
Aerospace, Industrial
Common Mode Chokes
0.1mA - 1,000A
Industrial, Military, EVehicles, Commercial
DC to DC High Power Transformers
2400VA, 50/60HZ
Industrial, Military, Aerospace
High Freq. Battery Charger Transformers
Odd Sizes, Perfect Wound Coils
Medical, Industrial
1 - 370A, 10 - 90Khz
Industrial
Lighting Ballast
Balun, Couplers, Splitters
50VA - 2500VA, 120V - 575V
Industrial, Aerospace, Commercial
Implantable Coils
Low Voltage, Low Current, High Frequency
Nerve Repair, Medical
70db - 200db, 40Khz - 800Mhz
Antennas, Military, Telecom
Shielded Inductors/Transformers
1/4-1", 10Khz - 100kHz
Industrial, Aerospace, Space
Performance, Quality,
Service, and Value
Innovative Power, Inc. (IPI), is a member of the
Datronix, Ltd, family of companies, which also
includes Datatronic Distribution, Inc. (DDI), and
Datatronics Romoland, Inc. (DRI). IPI, DRI and DDI
are all located in Southern California in modern
industrial facilities with staffs of highly trained
electronics engineers, application specialists and
technicians.
The Datronix family of companies and its brands
provide global leadership in the development of
innovative magnetics technologies and products.
IPI, DRI and DDI support their customers with world
class magnetic component manufacturing, total
quality management, responsive service and
superior value.
Product Lines IPI and its predecessor company Cal
Coil Magnetics have been in operation since 1954.
IPI specializes in heavy-duty, high-reliability standard
and custom magnetic components for applications
in many diverse industries. The company’s product
lines include:
High Voltage Coils
Self-Supporting Coils
Toroidal Transformers
Three-Phase Transformers
60Hz Step-Down
Transformers
400Hz Transformers
Ferro Resonant
Vibratory Magnets
LVDT Transformers
Fluid Sensing Coils
Power Line Filters
Power Inductors
Audio Transformers
Isolation Transformers
Distribution Transformers
Switching Transformers
Flyback Transformers
Current Sense
Transformers
Solenoids
Pick Up Coils
Auto Transformers
Engineering IPI specializes in providing quick-turn
around engineering and production services on
complex wound magnetic devices. The design and
applications engineering team at IPI brings decades
of design experience, speeding customers from the
initial design to prototype to testing to full production
of finished components in volume.
From heavy-duty power transformers for large
turbines producing electric power to miniature
transformers for commercial audio systems, there is
an advanced magnetic components solution available
from IPI. The company is also well-known for our
expertise in rugged electronics operating environments and mission-critical applications.
Manufacturing IPI manufactures some of the
world’s largest magnetic component coils for high
voltage applications. For these products, IPI has
designed its own custom coil winding equipment
and developed its own unique processes to provide
components of the highest quality.
Perfect Layer Coil Winding equipment provides
the ultimate in magnetic coil winding precision
for superior performance. Advantages include:
max turns per layer, highest power for any given
cross-sectional area, lowest DCR, max inductance,
lowest leakage inductance, and consistent voltage
potential layer-to-layer and winding-to-winding.
Many of these high voltage coils are encapsulated
by IPI’s specialized vacuum pressure impregnation
equipment, which provides complete insulation to
humidity. Corona effect is minimized through the
elimination of voids inside the encapsulation.
Industry Standards & Certifications IPI, DDI and
DRI are qualified and/or certified to some of the
electronics industry’s most demanding performance,
safety and quality standards:
ISO9001-2008-USA
ISO9001-HK
ISO9001-PRC
ITAR Registered
MIL-STD-981
MIL-PRF-27
MIL-PRF 21038
AS9100 Rev B
NASA Space
TS16949:2002
J-STD-001
UL E332078
UL Insulation Systems
to 200°C
CE
Systems 130-240°C
BABT
CSA
VDE
QS9000
Three-Phase Transformers
0.1 - 50KVA, .1mV to 50KV
Military, Commercial Telecom
50/60Hz Step/Control Transformers
120 - 575V, Any Secondary Voltage
Industrial
400Hz Transformers/Inductors
Resonators
24 - 500V Systems | Aircraft, Industrial
Ferro Resonant
5VA - 5KVA
Ballast, Lighting, Welding
Distribution Transformers
12 - 220V 50/60Hz, Multi Tap Secondary, MG5169acr2
Industrial, Commercial
Switching Transformers
10 - 100kHz, Flybacks
Industrial, Aerospace
High Power Step-Down Transformers
120-208-220-460-575V, Single/Three Phase, Delta, Star, Y
Heavy Industrial
60Hz High Current Heater Transformers
0.5V 500A Heating Element
Commercial, Industrial
High Voltage
400V-50KV, Vacuum/Pressure Impregnated, 0.25 micron/100 PSI
Space, Satellite, Telecom
High Voltage Control Transformers
1.5KV - 5KV Transmitter Transformer
TV, Commercial, Industrial
Toroidal
1 - 10k turns, 0.25”- 10” Diameter, Power Supply
Commercial, Aerospace, Industrial
Auto-Transformer
Line Conditioning, Phase Control, Buck, Boost
Industrial
Power Inductors/Filters
0.1 - 500A, Amorphous, Ferrite, E-core
Industrial, Commercial
Fluid Sensing Coils
Liquid Flow Meters, Pickup Sensing
Industrial, Commercial
Audio Transformers
Main, Filament, 1800V, 2400V, 3600V, 2KW - 10KW
Entertainment
Current Sense
E Laminate or Toroidal, 1/4”- 3”, 1A - 10KA
Heavy Industrial, Commercial
Self-Supporting Pickup Coils
E-beam
Microscopes, Guitar Pickups, Scientific, Telecom
MagLev Coils
Vehicle Propulsion/Levitation
High Speed Rail
Solenoids
24V - 600V, 60 - 400Hz
Automotive, EVehicles
Vibrator Magnets
24V - 575Vac
Feeder Bowls, Automotive, Industrial
Aerospace Speed Sensor
12V@ 5,000RPM
Aerospace, Industrial
Medical Application Coils
Flyback Transformers
1mA - 1A, Low Voltage
Industrial, Aerospace
Isolation Transformers
1VA - 3KVA
Industrial
LVDT Coils
Position Sensing, Ultra High Resolution
Aerospace, Industrial
Common Mode Chokes
0.1mA - 1,000A
Industrial, Military, EVehicles, Commercial
DC to DC High Power Transformers
2400VA, 50/60HZ
Industrial, Military, Aerospace
High Freq. Battery Charger Transformers
Odd Sizes, Perfect Wound Coils
Medical, Industrial
1 - 370A, 10 - 90Khz
Industrial
Lighting Ballast
Balun, Couplers, Splitters
50VA - 2500VA, 120V - 575V
Industrial, Aerospace, Commercial
Implantable Coils
Low Voltage, Low Current, High Frequency
Nerve Repair, Medical
70db - 200db, 40Khz - 800Mhz
Antennas, Military, Telecom
Shielded Inductors/Transformers
1/4-1", 10Khz - 100kHz
Industrial, Aerospace, Space
Performance, Quality,
Service, and Value
Innovative Power, Inc. (IPI), is a member of the
Datronix, Ltd, family of companies, which also
includes Datatronic Distribution, Inc. (DDI), and
Datatronics Romoland, Inc. (DRI). IPI, DRI and DDI
are all located in Southern California in modern
industrial facilities with staffs of highly trained
electronics engineers, application specialists and
technicians.
The Datronix family of companies and its brands
provide global leadership in the development of
innovative magnetics technologies and products.
IPI, DRI and DDI support their customers with world
class magnetic component manufacturing, total
quality management, responsive service and
superior value.
Product Lines IPI and its predecessor company Cal
Coil Magnetics have been in operation since 1954.
IPI specializes in heavy-duty, high-reliability standard
and custom magnetic components for applications
in many diverse industries. The company’s product
lines include:
High Voltage Coils
Self-Supporting Coils
Toroidal Transformers
Three-Phase Transformers
60Hz Step-Down
Transformers
400Hz Transformers
Ferro Resonant
Vibratory Magnets
LVDT Transformers
Fluid Sensing Coils
Power Line Filters
Power Inductors
Audio Transformers
Isolation Transformers
Distribution Transformers
Switching Transformers
Flyback Transformers
Current Sense
Transformers
Solenoids
Pick Up Coils
Auto Transformers
Engineering IPI specializes in providing quick-turn
around engineering and production services on
complex wound magnetic devices. The design and
applications engineering team at IPI brings decades
of design experience, speeding customers from the
initial design to prototype to testing to full production
of finished components in volume.
From heavy-duty power transformers for large
turbines producing electric power to miniature
transformers for commercial audio systems, there is
an advanced magnetic components solution available
from IPI. The company is also well-known for our
expertise in rugged electronics operating environments and mission-critical applications.
Manufacturing IPI manufactures some of the
world’s largest magnetic component coils for high
voltage applications. For these products, IPI has
designed its own custom coil winding equipment
and developed its own unique processes to provide
components of the highest quality.
Perfect Layer Coil Winding equipment provides
the ultimate in magnetic coil winding precision
for superior performance. Advantages include:
max turns per layer, highest power for any given
cross-sectional area, lowest DCR, max inductance,
lowest leakage inductance, and consistent voltage
potential layer-to-layer and winding-to-winding.
Many of these high voltage coils are encapsulated
by IPI’s specialized vacuum pressure impregnation
equipment, which provides complete insulation to
humidity. Corona effect is minimized through the
elimination of voids inside the encapsulation.
Industry Standards & Certifications IPI, DDI and
DRI are qualified and/or certified to some of the
electronics industry’s most demanding performance,
safety and quality standards:
ISO9001-2008-USA
ISO9001-HK
ISO9001-PRC
ITAR Registered
MIL-STD-981
MIL-PRF-27
MIL-PRF 21038
AS9100 Rev B
NASA Space
TS16949:2002
J-STD-001
UL E332078
UL Insulation Systems
to 200°C
CE
Systems 130-240°C
BABT
CSA
VDE
QS9000
Three-Phase Transformers
0.1 - 50KVA, .1mV to 50KV
Military, Commercial Telecom
50/60Hz Step/Control Transformers
120 - 575V, Any Secondary Voltage
Industrial
400Hz Transformers/Inductors
Resonators
24 - 500V Systems | Aircraft, Industrial
Ferro Resonant
5VA - 5KVA
Ballast, Lighting, Welding
Distribution Transformers
12 - 220V 50/60Hz, Multi Tap Secondary, MG5169acr2
Industrial, Commercial
Switching Transformers
10 - 100kHz, Flybacks
Industrial, Aerospace
High Power Step-Down Transformers
120-208-220-460-575V, Single/Three Phase, Delta, Star, Y
Heavy Industrial
60Hz High Current Heater Transformers
0.5V 500A Heating Element
Commercial, Industrial
High Voltage
400V-50KV, Vacuum/Pressure Impregnated, 0.25 micron/100 PSI
Space, Satellite, Telecom
High Voltage Control Transformers
1.5KV - 5KV Transmitter Transformer
TV, Commercial, Industrial
Toroidal
1 - 10k turns, 0.25”- 10” Diameter, Power Supply
Commercial, Aerospace, Industrial
Auto-Transformer
Line Conditioning, Phase Control, Buck, Boost
Industrial
Power Inductors/Filters
0.1 - 500A, Amorphous, Ferrite, E-core
Industrial, Commercial
Fluid Sensing Coils
Liquid Flow Meters, Pickup Sensing
Industrial, Commercial
Audio Transformers
Main, Filament, 1800V, 2400V, 3600V, 2KW - 10KW
Entertainment
Current Sense
E Laminate or Toroidal, 1/4”- 3”, 1A - 10KA
Heavy Industrial, Commercial
Self-Supporting Pickup Coils
E-beam
Microscopes, Guitar Pickups, Scientific, Telecom
MagLev Coils
Vehicle Propulsion/Levitation
High Speed Rail
Solenoids
24V - 600V, 60 - 400Hz
Automotive, EVehicles
Vibrator Magnets
24V - 575Vac
Feeder Bowls, Automotive, Industrial
Aerospace Speed Sensor
12V@ 5,000RPM
Aerospace, Industrial
Medical Application Coils
Flyback Transformers
1mA - 1A, Low Voltage
Industrial, Aerospace
Isolation Transformers
1VA - 3KVA
Industrial
LVDT Coils
Position Sensing, Ultra High Resolution
Aerospace, Industrial
Common Mode Chokes
0.1mA - 1,000A
Industrial, Military, EVehicles, Commercial
DC to DC High Power Transformers
2400VA, 50/60HZ
Industrial, Military, Aerospace
High Freq. Battery Charger Transformers
Odd Sizes, Perfect Wound Coils
Medical, Industrial
1 - 370A, 10 - 90Khz
Industrial
Lighting Ballast
Balun, Couplers, Splitters
50VA - 2500VA, 120V - 575V
Industrial, Aerospace, Commercial
Implantable Coils
Low Voltage, Low Current, High Frequency
Nerve Repair, Medical
70db - 200db, 40Khz - 800Mhz
Antennas, Military, Telecom
Shielded Inductors/Transformers
1/4-1", 10Khz - 100kHz
Industrial, Aerospace, Space
Heavy-Duty
High-Reliability
Magnetics
Heavy-duty, high-reliability
standard and custom
magnetic components
Excellence Through Innova tion
Military
Aerospace
Industrial Controls
Instrumentation
Electric Power Generation
Power Supplies
Audio Systems
Telecom Equipment
Transportation
web www.ipimagnetics.com
email [email protected]
telephone 951.928.7700
fax 951.928.7701
mail 28151 Highway 74
Menifee , California 92585