Discrete Wire IDC Series 9177

Discrete Wire IDC
Series 9177
The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed
to meet the harsh automotive and industrial market applications for connecting individual
wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact
system has been tested to automotive levels of shock, vibration, and temperature cycling to
prove their reliability and robustness. The simplicity of inserting a wire into the connector with
a small tool allows a wide range of devices to be connected to the PCB without soldering. In
SSL applications specifically, these connectors are used to bring power and signal onto the
PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact
provides a gas-tight connection to conductor of the wire, the housing has been designed to
grab the insulation of the wire to provide a positive strain relief even in the harshest conditions.
In case of repair, the wires can be removed and replace up to three times.
The 9177 series accepts 14 AWG to 20 AWG wires with an insulation diameter ranging from
2.75mm to 4.25mm. These dual contact connectors support a 15 amp current rating with
two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p3p configuration, these connectors can be end stackable for higher pin counts.
APPLICATIONS
FEATURES AND BENEFITS
• Connecting discrete wire components
directly to the PCB
• Bringing power and signals onto a PCB
• Daisy chaining PCB’s together to create
a continuous string of boards
• Application Notes: refer to 201-01-124
• IDC contact provides a gas-tight connection to the PCB for long term reliability
• Connector housing captures the wire insulation for positive strain relief
• Tested to automotive levels on shock, vibration and temperature cycling for
reliability
• Low and high volume assembly tools to match production volumes
• Reduced total applied cost versus solder or crimp processes
• High temperature insulator capable to 260ºC reflow soldering processes
ELECTRICAL
ENVIRONMENTAL
MECHANICAL
• Current Rating: 15 Amp / Contact
• Voltage Rating: 600 VAC
• Operating Temperature:
-40ºC to +125ºC
•
•
•
•
HOW TO ORDER
00X
00
9177
00X
Prefix
Series
Number of Ways
No of
Code
Ways
001
1
002
2
003
3
Details
Page 2
Page 3
Page 4
Wire Gauge Size
Code
001
012
022
033
Accepted
Wire Gauge
14 AWG Solid or Stranded
16 AWG Solid or Stranded
18 AWG Solid or Stranded
20 AWG Solid or Stranded
Wire
Insulation
Ø 4.25
Ø 3.50
Ø 3.50
Ø 2.75
Code
0
1
9
Insulator Material: Nylon 46: UL94V0
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 3 Cycles
X
06
Color/Approval
Plating
Option
06 = Pure Tin
all over
Color
Approval
Black Special Order
White
Standard
White UL Approved
HOW TO ORDER – CAP OPTIONS – THROUGH WIRE
00X
X00
00X
60
9177
Prefix
60 = Cap
Series
Number of Ways
No of
Code
Ways
001
1
002
2
003
3
Wire Gauge Size
Code
027
035
042
Wire Insulator
A
B
Diameter (Note 3)
2.10mm - 2.75mm Ø2.75 2.00
2.75mm - 3.50mm Ø3.50 2.65
3.50mm - 4.25mm Ø4.25 3.40
HOW TO ORDER – CAP OPTIONS – WIRE STOP
00X
00X
60
9177
Prefix
60 = Cap
Series
Number of Ways
Code
001
002
003
No of
Ways
1
2
3
Insulator Color
Code Color
000 Black
100 White
X99
Wire Gauge Size
Insulator Color
Wire Insulator
A
B
Diameter (Note 3)
027 2.10mm - 2.75mm Ø2.75 2.00
035 2.75mm - 3.50mm Ø3.50 2.65
042 3.50mm - 4.25mm Ø4.25 3.40
Code Color
099 Black
199 White
Code
Certification: UL File # E320991, check UL
conditions of use for specific ratings and details
1
Discrete Wire IDC
Series 9177
CONNECTOR/TOOLING PART NUMBER MATRIX
SERIES 9177 IDC
AWG
14
14
14
14
14
14
16
16
16
16
16
16
18
18
18
18
18
18
20
20
20
20
20
20
2
Wire
Insulation
Ø 4.25
Ø 4.25
Ø 4.25
Ø 4.25
Ø 4.25
Ø 4.25
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 3.50
Ø 2.75
Ø 2.75
Ø 2.75
Ø 2.75
Ø 2.75
Ø 2.75
Positions
Color
1p
1p
2p
2p
3p
3p
1p
1p
2p
2p
3p
3p
1p
1p
2p
2p
3p
3p
1p
1p
2p
2p
3p
3p
* Insertion
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
White
Black
Tooling
HAND INSERTION TOOLING*
ACCESSORY CAPS
Plastic
Metal
Through Wire
Wire Stop
Part Number
(low volume)
(high volume)
009177001001106 069177701601001 069177701701001 609177001042100 609177001042199
009177001001006 069177701601001 069177701701001 609177001042000 609177001042099
009177002001106 069177701601002 069177701701002 609177002042100 609177002042199
009177002001006 069177701601002 069177701701002 609177002042000 609177002042099
009177003001106 069177701601003 069177701701003 609177003042100 609177003042199
009177003001006 069177701601003 069177701701003 609177003042000 609177003042099
009177001012106 069177701602001 069177701702001 609177001035100 609177001035199
009177001012006 069177701602001 069177701702001 609177001035000 609177001035099
009177002012106 069177701602002 069177701702002 609177002035100 609177002035199
009177002012006 069177701602002 069177701702002 609177002035000 609177002035099
009177003012106 069177701602003 069177701702003 609177003035100 609177003035199
009177003012006 069177701602003 069177701702003 609177003035000 609177003035099
009177001022106 069177701602001 069177701702001 609177001035100 609177001035199
009177001022006 069177701602001 069177701702001 609177001035000 609177001035099
009177002022106 069177701602002 069177701702002 609177002035100 609177002035199
009177002022006 069177701602002 069177701702002 609177002035000 609177002035099
009177003022106 069177701602003 069177701702003 609177003035100 609177003035199
009177003022006 069177701602003 069177701702003 609177003035000 609177003035099
009177001033106 069177701603001 069177701703001 609177001027100 609177001027199
009177001033006 069177701603001 069177701703001 609177001027000 609177001027099
009177002033106 069177701603002 069177701703002 609177002027100 609177002027199
009177002033006 069177701603002 069177701703002 609177002027000 609177002027099
009177003033106 069177701603003 069177701703003 609177003027100 609177003027199
009177003033006 069177701603003 069177701703003 609177003027000 609177003027099
- Requires Hand Press with Flat Rock Plates; Consult Application Notes 201-01-124
Discrete Wire IDC
Series 9177
14-20 AWG 1 WAY IDC CONNECTOR
NOTES:
1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION.
2. CONTACT MATERIAL: PHOSPHOR BRONZE.
INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46.
COLOR REFER TO PAGE 1.
3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE
STRANDED WIRE.
4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED.
5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109.
6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8.
Code
001
012
022
033
Accepted
Wire Gauge
14 Gauge Stranded
16 Gauge Stranded
18 Gauge Stranded
20 Gauge Stranded
A
1.10
0.82
0.72
0.60
Wire
Insulation
Ø 4.25 max
Ø 3.50 max
Ø 3.50 max
Ø 2.75 max
B
4.25
3.50
3.50
2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY
LEADER
TRAILER
REEL/BOX
PACK QTY
400
500MM
400MM
4
1600
3
Discrete Wire IDC
Series 9177
14-20 AWG 2 WAY IDC CONNECTOR
NOTES:
1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION.
2. CONTACT MATERIAL: PHOSPHOR BRONZE.
INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46.
COLOR REFER TO PAGE 1.
3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE
STRANDED WIRE.
4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED.
5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109.
6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8.
Code
001
012
022
033
Accepted
Wire Gauge
14 Gauge Stranded
16 Gauge Stranded
18 Gauge Stranded
20 Gauge Stranded
A
1.10
0.82
0.72
0.60
Wire
Insulation
Ø 4.25 max
Ø 3.50 max
Ø 3.50 max
Ø 2.75 max
B
4.25
3.50
3.50
2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY
LEADER
TRAILER
REEL/BOX
PACK QTY
4
400
500MM
400MM
4
1600
Discrete Wire IDC
Series 9177
14-20 AWG 3 WAY IDC CONNECTOR
NOTES:
1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION.
2. CONTACT MATERIAL: PHOSPHOR BRONZE.
INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46.
COLOR REFER TO PAGE 1.
3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE
STRANDED WIRE.
4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED.
5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109.
6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8.
Code
001
012
022
033
Accepted
Wire Gauge
14 Gauge Stranded
16 Gauge Stranded
18 Gauge Stranded
20 Gauge Stranded
A
1.10
0.82
0.72
0.60
Wire
Insulation
Ø 4.25 max
Ø 3.50 max
Ø 3.50 max
Ø 2.75 max
B
4.25
3.50
3.50
2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY
LEADER
TRAILER
REEL/BOX
PACK QTY
400
500MM
400MM
4
1600
5
Discrete Wire IDC
Series 9177
ACCESSORY CAP – THROUGH WIRE
NOTES:
1. CAP FOR 9177 IDC WIRE TO BOARD CONNECTOR.
2. THROUGH WIRE CAP CAN BE USED AT ANY POSITION ALONG WIRE.
3. REFERS TO CAP, FOR WIRE MATCH TO CONNECTOR REFER TO TABLE ON PAGE 1.
4. MATERIAL: GLASS FILLED NYLON 46. FOR COLOR REFER TO PAGE 1.
5. CAPS DESIGNED TO ACCOMMODATE INSULATION DIAMETERS REFER TO PAGE 1.
6. GENERAL TOLERANCE ±0.20MM.
7. PACKED IN BAGS, 400 PIECES PER BAG.
8. APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-124.
6
Discrete Wire IDC
Series 9177
ACCESSORY CAP – WIRE STOP
NOTES:
1. CAP FOR 9177 IDC WIRE TO BOARD CONNECTOR.
2. THROUGH WIRE CAP CAN BE USED AT ANY POSITION ALONG WIRE.
3. REFERS TO CAP, FOR WIRE MATCH TO CONNECTOR REFER TO TABLE ON PAGE 1.
4. MATERIAL: GLASS FILLED NYLON 46. FOR COLOR REFER TO PAGE 1.
5. CAPS DESIGNED TO ACCOMMODATE INSULATION DIAMETERS REFER TO PAGE 1.
6. GENERAL TOLERANCE ±0.20MM.
7. PACKED IN BAGS, 400 PIECES PER BAG.
8. APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-124.
7
Discrete Wire IDC
Series 9177
INSERTION TOOLING – REQUIRES HAND PRESS WITH FLAT ROCK PLATES
1 WAY
HIGH PRODUCTION
Plastic
Tool
Part Number
06
06
06
06
06
06
06
06
06
3 WAY
MEDIUM PRODUCTION
Metal
Max
No.
Insulation Dia
of Ways
(AWG)
4.25 (14)
1
3.50 (16-18)
2.75 (20)
4.25 (14)
2
3.50 (16-18)
2.75 (20)
4.25 (14)
3
3.50 (16-18)
2.75 (20)
2 WAY
9177
9177
9177
9177
9177
9177
9177
9177
9177
7017
7017
7017
7017
7017
7017
7017
7017
7017
01
02
03
01
02
03
01
02
03
001
001
001
002
002
002
003
003
003
Max
No.
Insulation Dia
of Ways
(AWG)
4.25 (14)
1
3.50 (16-18)
2.75 (20)
4.25 (14)
2
3.50 (16-18)
2.75 (20)
4.25 (14)
3
3.50 (16-18)
2.75 (20)
Tool
Part Number
06
06
06
06
06
06
06
06
06
9177
9177
9177
9177
9177
9177
9177
9177
9177
7016
7016
7016
7016
7016
7016
7016
7016
7016
01
02
03
01
02
03
01
02
03
001
001
001
002
002
002
003
003
003
The assembly tooling restricts the available
space/component heights on the PCB.
For details see below.
NOTES:
1. ALL DIMENSIONS FOR REFERENCE DIMENSIONS.
2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA.
3. MAXIMUM COMPONENT HEIGHT 11.00 MM IN THIS AREA.
4. THE SAME RESTRICTIONS APPLY TO ALL WIRE
INSULATION DIAMETERS.
INSERTION TOOLING – PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING
1 WAY
2 WAY
3 WAY
8