A KYOCERA GROUP COMPANY TPC Suppressor Capacitors Classes X & Y Contents General Technical Information on Interference Suppression . . . . . 2 Ordering Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 QX Series Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BY Series Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 As we are anxious that our customers should benefit from the latest developments in the technology and standards, AVX reserves the right to modify the characteristics published in this brochure. NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. TPC 1 Interference Suppression General Technical Information Electrical and electronic equipment which have rapid fluctuations in mains current, generate electromagnetic disturbances which cause radio interference over a large spectrum of frequency. These disturbances can be caused by motors, thyristors, triacs, thermostats, neon tubes, or in general all equipment employing some means of commutation. Interference from source to receiver is spread in three ways: along conductors, by coupling and by radiation. To frequencies of 30 MHz approximately, interference is spread mainly along the installed electrical conductors. In this range inductive and capacitive coupling also occurs between the conductors and other metallic parts of the devices acting as supports of interference transfer. Frequencies higher than 30 MHz are spread by radiation since interference source dimensions and terminal conductors are in order of size to the wave length of the radiated interference. The metallic parts, therefore, act as antennae. In order to reduce these disturbances, which are inconvenient and sometimes serious, it is recommended and sometimes required that one or more suppression capacitors should be introduced into the mains circuit (see examples). The second role is to protect the electrical system in which it is used against the surge voltage that may be caused by lightning. The energy in this case will be absorbed by the capacitor and not by the electrical circuit. Standards organizations in many countries have studied the different problems caused, and defined their own requirements as to quality and performance of the capacitors. Some of these organizations are as follows: VDE (Germany) - ASE (Switzerland) - UL (USA) CSA (Canada) - EN 132 400 (Europe). TWO PRINCIPAL CLASSES OF CAPACITORS HAVE BEEN DEFINED. • Class “X” • Class “Y” Capacitors intended for applications where a short circuit will not cause a dangerous electric shock. APPLIANCES CLASS I Capacitors with greater mechanical and electrical security, which exclude short circuits within the capacitor. Capacitances are limited to reduce currents to a safe limit. Depending on function, class “X” capacitors are connected between each line conductor, class “Y” between a conductor and earth or a metal element in the equipment. APPLIANCE CLASS II Case Protective Insulation Case Cy M Cx Mains M Cx Mains Cy Cy Case Cx: Suppression capacitors - Function (or class) X Cy: Suppression capacitors - Function (or class) Y Cy M Cx Cy 2 Mains The examples above show protection and suppression of a motor by using X and Y capacitors. TPC Suppressor Capacitors Ordering Code HOW TO ORDER QX Series - Polyester Example: 330 nF - 275 Vac 20% QX Type 22 Size Pitch 10 mm Pitch 15 mm Pitch 22.5 mm Pitch 27.5 mm 4 H 0334 Suffix – –: Bulk with lead length 6 mm EN: Taped on reel Capacitance EIA Code 1st digit = 0 (zero) (2 significant digits plus number of zeros) Examples 220,000pF = 224 330,000pF = 334 Dielectric Class QX = 4 polyester -- Tolerance 10%: K 20%: M Voltage QX = 275 V: H = 10 = 15 = 22 = 27 M Other existing suffix for different lead length up to 26 mm. BY Series - Polypropylene Example: 330 nF - 250 Vac 20% BY Type 22 Size Pitch 10 mm Pitch 15 mm Pitch 22.5 mm Pitch 27.5 mm 6 G 0334 Dielectric Class BY = 6 polypropylene -- Tolerance 10%: K 20%: M Voltage BY = 250 V: G = 10 = 15 = 22 = 27 M Capacitance EIA Code 1st digit = 0 (zero) (2 significant digits plus number of zeros) Examples 220,000pF = 224 330,000pF = 334 TPC Suffix – –: Bulk with lead length 6 mm EN: Taped on reel Other existing suffix for different lead length up to 26 mm. 3 QX Series General Technical Data DESCRIPTION L W Metallized polyester film capacitor. Box made of solvent resistant and self-extinguishing UL 94 VO material. H APPLICATIONS 6 (.236)+0 * • For X2 electromagnetic interference suppression. • Specially designed to meet the requirements of the NEW IEC 384-14 specification (2.5 kV peak pulse voltage test). • Approved for 3 kV pulse test. -2 (-.079) p±0.4 +10% Ø = 0.8 (.031) -0.05 (-.002) (.016) *Other lead lengths upon request GENERAL CHARACTERISTICS Capacitance range Tolerance on capacitance Rated voltage Temperature range Climatic category Safety class 1 nF to 2.2 µF/E6 Series ±10%, ±20% 275 Vac -40°C to +100°C 40/100/21 X2 CAPACITANCE RANGE millimeters (inches) Dimension Size Capacitance 10 15 22 27 1 1.5 2.2 3.3 4.7 6.8 10 10 15 22 33 47 68 100 150 150 220 330 470 470 680 1000 1500 2200 nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF nF P ± 0.4 Pitch 10.0 (.394) 10.0 (.394) 10.0 (.394) 10.0 (.394) 10.0 (.394) 10.0 (.394) 10.0 (.394) 15.0 (.591) 15.0 (.591) 15.0 (.591) 15.0 (.591) 15.0 (.591) 15.0 (.591) 15.0 (.591) 15.0 (.591) 22.5 (.886) 22.5 (.886) 22.5 (.886) 22.5 (.886) 27.5 (1.08) 27.5 (1.08) 27.5 (1.08) 27.5 (1.08) 27.5 (1.08) L Length ± 0.4 12.4 (.488) 12.4 (.488) 12.4 (.488) 12.4 (.488) 12.4 (.488) 12.4 (.488) 12.4 (.488) 17.4 (.685) 17.4 (.685) 17.4 (.685) 17.4 (.685) 17.4 (.685) 17.4 (.685) 17.4 (.685) 17.4 (.685) 26.1 (1.03) 26.1 (1.03) 26.1 (1.03) 26.1 (1.03) 31.1 (1.22) 31.1 (1.22) 31.1 (1.22) 31.1 (1.22) 31.1 (1.22) Rated H Height ± 0.3 9.9 (.390) 9.9 (.390) 9.9 (.390) 9.9 (.390) 9.9 (.390) 13.4 (.528) 13.4 (.528) 10.4 (.409) 10.4 (.409) 10.4 (.409) 10.4 (.409) 10.4 (.409) 13.4 (.528) 13.4 (.528) 14.4 (.567) 14.9 (.587) 14.9 (.587) 19.4 (.764) 19.4 (.764) 19.3 (.760) 22.4 (.881) 22.4 (.881) 29.8 (1.17) 31.3 (1.23) W Width ± 0.4 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 5.0 (.197) 6.1 (.240) 8.3 (.327) 7.3 (.287) 7.3 (.287) 9.8 (.386) 9.8 (.386) 9.8 (.386) 12.9 (.508) 12.9 (.508) 17.3 (.681) 20.7 (.815) current at 50 Hz (mA) 0.10 0.15 0.22 0.33 0.47 0.68 1.00 1.00 1.50 2.20 3.30 4.70 6.80 10.0 15.0 15.0 22.0 33.0 47.0 47.0 68.0 100.0 150.0 220.0 MARKING On upper edge • • • • 4 On one side Logo Capacitance Tolerance (except ±20%) (EIA Code) Date Code • • • • • • • TPC Type: QX Rated Voltage: 275 V~ Dielectric Code: MKT Self-healing Code: SH Capacitor Class: X2 Climatic Category: GMF 40/100/21 Approvals Brands QX Series ELECTRICAL CHARACTERISTICS Test Condition Initial measurements at 20°C Performance Capacitance C shall be within tolerance of the rated value at 1 kHz Dissipation Factor DF: 1% at 1 kHz 1.5% at 10 kHz 5% at 100 kHz Insulation Resistance IR after 1 mn/100 V for C ≤ 0.33 µF IR > 30 GΩ for C > 0.33 µF IR x C > 10,000 sec. Dielectric strength at 20°C: between terminals: • 1 500 Vac for 2 sec. • 1 770 Vdc for 60 sec. • 2 125 Vdc for 2 sec. No dielectric breakdown between terminals and case: • 2 500 Vac for 2 sec. Maximum rated dv / dt 100 V/µs APPROVALS VDE EN 132 400 Class X2 capacitors up to 1µF File No. 94684 IMQ EN 132 400 Class X2 capacitors up to 1µF File No. V 4492 SEV EN 132 400 Class X2 capacitors up to 1µF File No. 96.1 10440.01 CSA C22.2 N° 1-94 Across the line capacitors Across the line capacitors up to 1µF File No. LR 100430.8 up to 1µF File No. E 184051 UL 1414 CSA and UL approved with a voltage of 250 Vac only. Approved according to EN 132 400 (IEC 384-14, 2nd Edition 1993). TPC 5 QX Series Normalized Tests TESTS RELATED TO IEC 384 -14 (2ND EDITION ’93) AND EN 132 400 U Typical Waveform. The exact values of T1 and T2 depend on the capacitance value being tested. 1.0 0.9 According to IEC 384-14 (2nd Edition 1993) and EN132400 our X2 suppression capacitors withstand the following tests (type test): B Impulse voltage test (before endurance test) 0.5 VPEAK = 2.5 kV (Class X2) 0.3 A 0 01 t T1 = 1.2µs T2 = 50µs Endurance test The capacitors are tested for 1000 hours at upper category temperature with a voltage of 1.25 x UR for Class X2. Every hour the test voltage is increased up to 1000 VRMS/50 Hz for a period of 0.1s. U1 = Rated Voltage U2 = 1000 VRMS U2 U1 0.1s Active flammability test The capacitors are tested at the rated voltage (Vac) at 50 Hz with superimposed 20 pulses at 2.5 kV for Class X2 with an interval between the successive pulses of 5 seconds. The rated voltage is kept for 2 min. after the last discharge. At the end of the test the capacitor does not burn (control made with the cheesecloth wrapped on the body of capacitors). 2.5 kV (X2) Time Charge and discharge test Cycle Discharge 1 Charge Rated 0.63 Voltage 0.37 Charge Current tc Charge td Discharge Cycle tc Charge time constant td Discharge time constant 6 The capacitors are subjected to 10,000 cycles of charge and discharge at the rate of approximately one operation per second. Discharge Current TPC QX Series Characteristics vs. Temperature (Typical Curves) CAPACITANCE CHANGE vs. TEMPERATURE 1.5 C = 1µF Test Frequency 1Khz 1 DC/C (%) 0.5 0 -0.5 -1.0 -1.5 -2 -2.5 -60 -40 -20 0 20 40 60 80 100 120 Temperature (°C) DISSIPATION FACTOR vs. TEMPERATURE 120 C = 1µF Test Frequency 1Khz 100 tan (*10-4) 80 60 40 20 0 -60 -40 -20 0 20 40 60 80 100 120 Temperature (°C) INSULATION RESISTANCE vs. TEMPERATURE 100 C = 1µF Test Frequency 1Khz Test Voltage 100V Test Duration 60 s 90 80 IR (GOhms) 70 60 50 40 30 20 10 0 -60 -40 -20 0 20 40 60 80 100 120 Temperature (°C) TPC 7 QX Series Characteristics vs. Frequency DC/C (%) CAPACITANCE CHANGE vs. FREQUENCY DISSIPATION FACTOR vs. FREQUENCY IMPEDANCE vs. FREQUENCY UEFF vs. FREQUENCY FOR DELTA TETA=10°C Nominal RMS voltage versus Frequency (room temperature) allowing a 10°C increase of the external temperature of the box. 8 TPC QX Series PACKAGING: AUTOMATIC INSERTION Pitch 10 15 P H D 360 500 E (ext) 48 52 Taping suffix EN Dimensions millimeters (inches) d: lead spacing, tol. ± 0.4 (± .016) 10 15 25.4 ± 1 (1 ± .04) 16.5 ± 0.3 (.650 ± .012) (Other sizes according to standard CEI : 286-2) Dimensions millimeters (inches) 16 +1.5 -0.5 (.630+.06 -.02 ) PACKAGING: PRIMARY QUANTITIES* Size 10 15 22 27 Capacitance 1 nF to 4.7 nF 6.8 nF to 10 nF 10 nF to 47 nF 68 nF 100 nF 150 nF 150 nF to 220 nF 330 nF to 470 nF 470 nF 680 nF to 1 µF 1.5 µF 2.2 µF Quantities Per Reel 700 700 1000 1000 833 625 – – – – – – ll ≤ 7 1250 1000 750 3000 3000 2000 2860 1672 1368 1080 594 486 Bulk Quantities / Lead Length 7 < ll ≤ 20 20 < 1000 750 750 2500 2000 1500 1000 600 500 350 200 150 ll ≤ 26 3000 2000 2000 2000 2000 1300 1000 600 500 350 200 150) *Ordering quantities must be a multiple of the above figures TPC 9 BY Series General Technical Data e L 0.4 (.016) Min. H * 6 (.236) +0 -2 (-.079) d ±0.4 (.016) 0.8 (.031) +10% -0.05% Dimensions mm (inches) *Other lead lengths upon request DESCRIPTION Polypropylene film capacitors, insulated plastic case* with stand-offs, epoxy resin* sealed, radial lead outputs. * Flame retardant materials (UL 94 V1) GENERAL CHARACTERISTICS Capacitance range Tolerance on capacitance Rated voltage Climatic category RMS test voltage Tangent of loss angle Insulation resistance Life test 1000 h at 85°C 1 nF to 22 nF/E6 Series ±10%, ±20% Ur = 250 Vac 40/085/21 - Between terminals Ue rms: 1.5 kV during 1 mn - Between shorted terminals and case Ue rms: 2 kV during 1 mn Tgd ≤ 20 x 10-4 Ri ≥ 10 GΩ - RMS applied voltage Urms: 438 V (1.75 Ur) + 1000 V during 0.1s per hour APPLICATIONS • Y function suppression capacitor (Urms = 250 V). • Mains suppression, earth-mains connection, shock protection. • Non-inductive, self-healing, insulated. 10 TPC BY Series DIMENSIONS - CAPACITANCE VALUES Format Size 10 15 CR (nF) 1 - 1.5 - 2.2 3.3 4.7 / 6.8 10 15 - 22 millimeters (inches) Dimensions H max. e max. 10.0 (.394) 5.0 (.197) 13.5 (.531) 5.0 (.197) 10.5 (.413) 5.0 (.197) 13.5 (.531) 5.0 (.197) 14.5 (.570) 8.5 (.335) L max. 12.5 (.492) 12.5 (.492) 17.5 (.689) 17.5 (.689) 17.5 (.689) d ± 0.4 10.0 (.394) 10.0 (.394) 15.0 (.591) 15.0 (.591) 15.0 (.591) APPROVALS VDE 0565-1 All models File No. 49950 IMQ All models File No. V2258 DEMKO All models File No. 91975 EC SEMKO All models File No. 8850110 FI SETI All models File No. 126107-01 NEMKO All models File No. M 69061 ÖVE All models File No. 19602/R UL 1283 All models File No. 102673 MARKING On upper edge • Logo • Capacitance and tolerance (IEC code) On one side • • • • • TPC Approval Brands Type: CPY - MKP Nominal Voltage: 250 V ~ Climatic Category: GPF 40/085/21 Self-healing Code: SH 11 BY Series PACKAGING: AUTOMATIC INSERTION Pitch 10 15 P H D 360 500 E (ext) 48 52 Taping suffix EN Dimensions millimeters (inches) d: lead spacing, tol. ± 0.4 (± .016) 10 15 25.4 ± 1 (1 ± .04) 16.5 ± 0.3 (.650 ± .012) (Other sizes according to standard CEI : 286-2) Dimensions millimeters (inches) 16 +1.5 -0.5 (.630+.06 -.02 ) PACKAGING: PRIMARY QUANTITIES* Size 10 15 Capacitance Quantities Per Reel ll≤7 1 nF to 2.2 nF 3.3 nF 4.7 to 6.8 nF 10 nF 15 nf to 22 nF 700 700 1000 1000 625 1250 1000 750 3000 2000 *Ordering quantities must be a multiple of the above figures 12 TPC Bulk Quantities / Lead Length 7 < ll ≤ 20 20 < 1000 750 750 2500 1500 ll ≤ 26 3000 2000 2000 2000 1300 USA EUROPE ASIA-PACIFIC AVX Myrtle Beach, SC Corporate Offices AVX Limited, England European Headquarters AVX/Kyocera, Singapore Asia-Pacific Headquarters Tel: 843-448-9411 FAX: 843-448-1943 Tel: ++44 (0)1252 770000 FAX: ++44 (0)1252 770001 Tel: (65) 258-2833 FAX: (65) 350-4880 AVX Northwest, WA AVX S.A., France AVX/Kyocera, Hong Kong Tel: 360-669-8746 FAX: 360-699-8751 Tel: ++33 (1) 69.18.46.00 FAX: ++33 (1) 69.28.73.87 Tel: (852) 2-363-3303 FAX: (852) 2-765-8185 AVX North Central, IN AVX GmbH, Germany - AVX AVX/Kyocera, Korea Tel: 317-848-7153 FAX: 317-844-9314 Tel: ++49 (0) 8131 9004-0 FAX: ++49 (0) 8131 9004-44 Tel: (82) 2-785-6504 FAX: (82) 2-784-5411 AVX Northeast, MA AVX GmbH, Germany - Elco AVX/Kyocera, Taiwan Tel: 508-485-8114 FAX: 508-485-8471 Tel: ++49 (0) 2741 2990 FAX: ++49 (0) 2741 299133 Tel: (886) 2-2516-7010 FAX: (886) 2-2506-9774 AVX Mid-Pacific, CA AVX srl, Italy AVX/Kyocera, China Tel: 408-436-5400 FAX: 408-437-1500 Tel: ++390 (0)2 614571 FAX: ++390 (0)2 614 2576 Tel: (86) 21-6249-0314-16 FAX: (86) 21-6249-0313 AVX Southwest, AZ AVX sro, Czech Republic AVX/Kyocera, Malaysia Tel: 602-539-1496 FAX: 602-539-1501 Tel: ++420 (0)467 558340 FAX: ++420 (0)467 558345 Tel: (60) 4-228-1190 FAX: (60) 4-228-1196 AVX South Central, TX Elco, Japan Tel: 972-669-1223 FAX: 972-669-2090 Tel: 045-943-2906/7 FAX: 045-943-2910 Kyocera, Japan - AVX AVX Southeast, NC Tel: (81) 75-604-3426 FAX: (81) 75-604-3425 Tel: 919-878-6357 FAX: 919-878-6462 Kyocera, Japan - KDP AVX Canada Tel: 905-564-8959 FAX: 905-564-9728 Tel: (81) 75-604-3424 FAX: (81) 75-604-3425 Contact: A KYOCERA GROUP COMPANY http://www.avxcorp.com S-SCCXY7M599-R