SAG582140001 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014 Home SYSTEM OVERVIEW Description: -48V DC @ up to 16,800 amperes Power System. This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. This power system is designed for operation with the positive output grounded. The NETSURE™ 801NLDB (208V Input Power Bay), 801NLEB (380V/480V Input Power Bay), and 801NL-B (Distribution Bay) DC Power System is a complete integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution. This power system consists of the following components. • Power Bays The system consists of one (1) Primary Power Bay and up to six (6) Secondary Power Bays. Each Power Bay can be equipped with up to twenty-four (24) Rectifier Modules. Each Power Bay contains a Monitor and Control Panel. In the Primary Power Bay, this panel houses the Meter-Control-Alarm (MCA) assembly. This panel in the Primary Power Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Secondary Power Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.) The Monitor and Control Panel in both Primary and Secondary Power Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary Power Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with the LMS Expansion CPU circuit card.) • Distribution Bays The system consists of one (1) to eight (8) Distribution Bays. Each Distribution Bay provides four (4) distribution buses. Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses. A Distribution Bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type Power Bay Page 1 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home fuseholders or Bullet Nose-type circuit breakers. • Rectifier Modules The Rectifier Modules provide load power, battery float current, and battery recharge current during normal operating conditions. • MCA (Meter-Control-Alarm) The MCA controls the operation of the Rectifier Modules and provides power system control, metering, monitoring, and alarm functions. MCA Local Control Panel: This panel is located on the front of the Primary Power Bay and contains a keypad, display, and indicators for local MCA user interface. MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of Form-C relay contacts for customer external alarms. These relays are user programmable for various power system alarms. Up to sixteen (16) MCA relay circuit cards can be installed in the Primary and Secondary Power Bays. The Primary Power Bay is factory equipped with two (2) MCA relay circuit cards. MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. Up to sixteen (16) MCA I/O circuit cards can be installed in the Primary and Secondary Power Bays. • Optional Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card, optional LMS Expansion CPU circuit cards, optional LMS I/O circuit cards, optional LMS Expansion Cabinet, and optional LMS Expansion Assemblies. The LMS Main CPU circuit card is mounted in the Primary Power Bay. Each Secondary Power Bay that is to be equipped with optional LMS I/O circuit cards must contain an LMS Expansion CPU circuit card. LMS Expansion Cabinets and LMS Expansion Assemblies are available that mount into customer racks and equipment. The LMS Monitoring System is factory integrated within each Power Bay, and requires no additional customer interconnections within the Power Bay. Simple cable connections between Power and Distribution Bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be Distribution Bay Page 2 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home provided to monitor equipment external to the power system. The LMS input circuit cards monitor a variety of analog, binary, and temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment. The LMS Monitoring System can be accessed via a local port, a modem port (when optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet access, optional Web access, optional SNMP access, optional TL1 access, and Email alarm reporting). The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics. The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card must be equipped with the optional modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting. Refer to SAG586505000 for further LMS information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system. • Applications ® The NETSURE™ 801NLDB and 801NLEB is capable of interfacing with Vortex Power Systems (VPS). The NETSURE™ 801NLDB and 801NLEB is capable of interfacing with legacy power systems. Refer to the wiring diagrams in the Installation Instructions (Section 6016). Refer also to Lists 64, 65, 66, and 67. Page 3 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Family: Spec. No.: Model: Input Voltage Output Voltage: Output Capacity: System: NETSURE™ 582140001 801NLDB (208V Input Power Bay) 801NLEB (380V/480V Input Power Bay) 801NL-B (Distribution Bay) Nominal 380/480 volts AC, three phase, 50/60 Hz, with an operating range of 260 to 530 volts. Acceptable input frequency range is 45 to 65 Hz. or Nominal 208 volts AC, three phase, 50/60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. -48 Volts DC 16,800 Amperes, maximum (Other configurations are available. For higher amperage configurations, contact Emerson Network Power.) 2400 Amperes, maximum 100A / -48V 6000 Amperes, maximum 1500 Amperes, maximum Power Bay: Rectifier Module: Distribution Bay: Distribution Bus: (four Distribution Buses per Distribution Bay) Optional Distribution Panel: 500 Amperes, maximum (Bullet Nose Circuit Breakers and/or TLS/TPS Fuses) (one optional Distribution Panel per Distribution Bay) Listed UL 1801, NEBS Agency Approval: Model 801NL-B (Distribution Bay): Model 801NLEB (Power Bay): Listed UL 1950, NEBS Model 801NLDB (Power Bay): Lists (All): Listed UL 1950 Lists (0B, 05, 13, 21, 50, 63, 64, 65, 66, 67, 70, 71): NEBS Framework Type: Seismic Rated (Zone 4) Box Framework Power Bay: Width: 24.375 Inches Depth: 30 Inches Height: 84 Inches Access: Front and Rear Access for Installation and Maintenance, Front for Operation. Distribution Bay: Width: 31.375 Inches Depth: 30 Inches Height: 84 Inches Access: Front and Rear Access for Installation and Maintenance, Front for Operation. Maximum Number of Power Bays per System: 7 Page 4 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Maximum Number of Distribution Bays per System: Control: Color: Environment: Configurations: SAG582140001 Issue AN, June 4, 2014 Home 8 Microprocessor Gray 0°C to +40°C (+32°F to +104°F) Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Plant can be configured for distribution applications by bay-to-bay cabling up to 9600 amperes. Page 5 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 582140001 Power Bays List 0A: 380/480VAC Plant Input List 04: Primary Power Bay (2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules) List 0B: 208VAC Plant Input List 05: Primary Power Bay (12 or 24 AC Input Feeds) AC Input Termination Panel and Optional AC Input Breakers List 06: Primary Power Bay (6 Input Feeds) 480V only. List 12: Secondary Power Bay (2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules) (see Monitor and Control Diagram) List 13: Secondary Power Bay (12 or 24 AC Input Feeds) List 14: Secondary Power Bay (6 Input Feeds) 480V only. Rectifier Module Mounting Positions List 21: Rectifier Module (208VAC Input) See Also System Overview Table of Contents List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation List 22: Rectifier Module (380/480VAC Input) Front View Page 6 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home 582140001 Distribution Bays List 16: Distribution Bay Blank Panel or List 0C: Bullet Fuse/Circuit Breaker Panel Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) (see Monitor and Control Diagram) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Front door removed in illustration for clarity. Front View Page 7 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 582140001 Power Bays Monitor and Control Diagram Battery Charge Temperature Compensation Probe Connector P/O List 4 and 5: MCA Circuit Card (Primary Bay) P/O List 12 and 13: ROUTER Circuit Card (Secondary Bay) Front View List 50: Optional LMS Main CPU Circuit Card or List 63: Optional LMS Expansion CPU Circuit Card Available MCA Input/Output (I/O) Circuit Cards List 70: MCA Customer Alarm Relay Circuit Card (Six [6] Form-C Contacts) Refer to SAG586505000 List 71: MCA Analog Input/Output and Binary Input Circuit Card 5821400 for additional LMS options. 01 Distribution Bays Monitor and Control Diagram P/O Lists 16: ROUTER Circuit Card Page 8 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) TABLE OF CONTENTS System Overview Picture List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation SYSTEM OVERVIEW................................................................................................................................................. 1 582140001 Power Bays ....................................................................................................................................... 6 582140001 Distribution Bays .............................................................................................................................. 7 582140001 Power Bays Monitor and Control Diagram .................................................................................... 8 582140001 Distribution Bays Monitor and Control Diagram .......................................................................... 8 TABLE OF CONTENTS ............................................................................................................................................. 9 LIST DESCRIPTIONS .............................................................................................................................................. 11 List 0A: 380/480VAC Plant Input Voltage ..................................................................................................... 11 List 0B: 208VAC Plant Input Voltage ............................................................................................................ 11 List 04: Primary Power Bay (2 AC Input Feeds) ........................................................................................... 11 List 05: Primary Power Bay (12 or 24 AC Input Feeds) ................................................................................ 12 List 06: Primary Power Bay (6 AC Input Feeds) ........................................................................................... 12 List 12: Secondary Power Bay (2 AC Input Feeds) ...................................................................................... 13 List 13: Secondary Power Bay (12 or 24 AC Input Feeds) ........................................................................... 14 List 14: Secondary Power Bay (6 AC Input Feeds) ...................................................................................... 15 List 16: Distribution Bay ................................................................................................................................ 15 List 21: Rectifier Module, 208V Input ............................................................................................................ 16 List 22: Rectifier Module, 380/480V Input ..................................................................................................... 16 List 24: Rectifier Module, 380/480V Input ..................................................................................................... 16 List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay) ............................................................ 16 List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) ............................................ 17 List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU................................ 17 List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 ...................... 18 List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 .............................................. 18 List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers ...................................... 18 List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card .............................................................. 19 List 71: MCA I/O Circuit Card P/N 524550 .................................................................................................... 19 List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel ....................................................................... 20 ACCESSORY DESCRIPTIONS ............................................................................................................................... 21 Seismic Anchor Kit, P/N 545387 ...................................................................................................................... 21 Seismic Anchor Isolation Kit, P/N 545388 ...................................................................................................... 21 Main Battery Termination Bars (MBTB’s) ....................................................................................................... 21 Distribution Device and Load Lug Locations ................................................................................................. 21 Distribution Devices .......................................................................................................................................... 25 218 Circuit Breaker Assemblies ..................................................................................................................... 25 TPL Fuses and Fuseholder Assemblies ........................................................................................................ 29 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses ....................... 32 Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C............................................................ 37 Replacement Alarm, Reference, and Control Fuses...................................................................................... 38 Fuseblock Located in Bay’s Left Center ........................................................................................................ 38 Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 ............. 39 Wiring Components .......................................................................................................................................... 40 Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) ............................................................. 40 Power Bay DC Output Cable Sizes and Lugs Selection ................................................................................ 44 Distribution Bay DC Input Cable Sizes and Lugs Selection ........................................................................... 46 Power Bay Frame Grounding Wire Sizes and Lugs Selection ...................................................................... 48 Distribution Bay Frame Grounding Wire Sizes and Lugs Selection............................................................... 49 Page 9 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) AC Input (12 or 24 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 5 and 13 ................................................................................................................................. 50 AC Input (6 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 6 and 14 ................................................................................................................................. 53 AC Input (2 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 4 and 12 ................................................................................................................................ 59 External Alarm, Reference, and Control Wire Sizes - Power Bays ............................................................... 62 Optional Battery Charge Temperature Compensation Probe for Digital Compensation........................... 63 Replacement/Additional MCA Network Cable ................................................................................................ 64 Replacement/Additional LMS Network Cable................................................................................................. 64 Replacement Modules and Circuit Cards ....................................................................................................... 65 SPECIFICATIONS.................................................................................................................................................... 66 1. System ........................................................................................................................................................... 66 1.1 DC Operating Voltage .............................................................................................................................. 66 1.2 Environmental Ratings ............................................................................................................................. 66 1.3 Compliance Information ........................................................................................................................... 67 1.4 Local Controls and Indicators ................................................................................................................... 67 2. Distribution Bay ............................................................................................................................................ 67 2.1 DC Ratings ............................................................................................................................................... 67 3. Rectifier Module (Model R48-5800, Spec. No. 1R485800) ......................................................................... 68 3.1 DC Output Ratings ................................................................................................................................... 68 3.2 AC Input Ratings ...................................................................................................................................... 71 3.3 Environmental Ratings ............................................................................................................................. 71 3.4 Standard Features.................................................................................................................................... 74 4. Rectifier Module (Model R48-5800L, Spec. No. 1R485800L)..................................................................... 78 4.1 DC Output Ratings ................................................................................................................................... 78 4.2 AC Input Ratings ...................................................................................................................................... 81 4.3 Environmental Ratings ............................................................................................................................. 81 4.4 Standard Features.................................................................................................................................... 84 5. Rectifier Module (Model R48-5800E Spec. No. 1R485800E) ..................................................................... 88 5.1 DC Output Ratings ................................................................................................................................... 88 5.2 AC Input Ratings ...................................................................................................................................... 91 5.3 Environmental Ratings ............................................................................................................................. 91 5.4 Standard Features.................................................................................................................................... 94 6. MCA ................................................................................................................................................................ 98 6.1 Standard Features.................................................................................................................................... 98 7. Optional LMS Monitoring System ............................................................................................................. 109 PHYSICAL SIZE INFORMATION .......................................................................................................................... 110 Floor Hole Drilling Pattern Dimensions - Power Bays................................................................................. 110 Floor Hole Drilling Pattern Dimensions - Distribution Bays ....................................................................... 110 Overall Dimensions - Primary and Secondary Power Bays ........................................................................ 111 Overall Dimensions - Distribution Bays ........................................................................................................ 112 Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) ................................................................................................... 113 RELATED DOCUMENTATION.............................................................................................................................. 114 REVISION RECORD .............................................................................................................................................. 115 Page 10 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home LIST DESCRIPTIONS List 0A: 380/480VAC Plant Input Voltage Features ♦ Specifies 380/480VAC Plant Input Voltage. List 0B: 208VAC Plant Input Voltage Features ♦ Specifies 208VAC Plant Input Voltage. List 04: Primary Power Bay (2 AC Input Feeds) Features ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve (12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts ♦ Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. Page 11 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) List 05: Primary Power Bay (12 or 24 AC Input Feeds) Features Home ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts. ♦ Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. List 06: Primary Power Bay (6 AC Input Feeds) Features ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four Rectifier Module mounting positions]. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts. Page 12 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home ♦ Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. 480V only. Ordering Notes 1) Specify List A (480VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “AC Input Ground” lugs as required per AC Input Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. List 12: Secondary Power Bay (2 AC Input Feeds) Features ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve (12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay. ♦ Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. Page 13 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. List 13: Secondary Power Bay (12 or 24 AC Input Feeds) Features ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed. ♦ Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. Page 14 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 List 14: Secondary Power Bay (6 AC Input Feeds) Features Home ♦ Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides twenty-four (24) Rectifier Module mounting positions. ♦ Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four Rectifier Module mounting positions]. ♦ Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Restrictions 480V only. Ordering Notes 1) Specify List A (480VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. List 16: Distribution Bay Features ♦ Provides common equipment for one (1) Distribution Bay rated for up to 6000 amperes. ♦ Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides four (4) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. ♦ MCA Network bay interconnect cable provided (P/N 514644). Page 15 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ordering Notes 1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section. 2) Order load distribution lugs as required per Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) in the ACCESSORY DESCRIPTIONS section. 3) Order “Distribution Bay DC Input” lugs as required per Distribution Bay DC Input Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 4) Order “Distribution Bay Frame Grounding” lugs as required per Distribution Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 5) Order one (1) “Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel” per Distribution Bay as required per List C. 6) If a different length MCA Network cable is required, order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 7) Side cover panels are factory installed on one side of the bay. In installations where a Distribution Bay is placed by itself, order (2) P/N 528633 side cover panels for the other side. List 21: Rectifier Module, 208V Input Features ♦ Model R48-5800L, Spec. No. 1R485800L, 100A / 48 volt rectifier module. Restrictions For use in List B bays only. Ordering Notes 1) Order List 21 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. List 22: Rectifier Module, 380/480V Input Features ♦ Model R48-5800, Spec. No. 1R485800, 100A / 48 volt rectifier module. Restrictions For use in List A bays only. Ordering Notes 1) Order List 22 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. List 24: Rectifier Module, 380/480V Input Features ♦ Model R48-5800e, Spec. No. 1R485800e, 100A / 48 volt rectifier module. Restrictions For use in List A bays only. Requires that the system Router software is version 2.5.0.0 or higher. Ordering Notes Order List 24 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay) Features ♦ Provides the LMS Monitoring System. ♦ Refer to SAG586505000 for further information. Page 16 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home Restrictions The LMS Monitoring System Main CPU circuit card is mounted in the Primary Power Bay only. Ordering Notes 1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main CPU circuit card (List 50) for the Primary Power Bay. Order the LMS Expansion CPU circuit card (List 63) for Secondary Power Bays that are to be equipped with LMS I/O circuit cards. 2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Note that an LMS Network cable is factory provided with List 63. 3) This List option only provides the LMS CPU circuit card for the Primary Power Bay, additional LMS options must be ordered separately per SAG586505000. List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) Features ♦ Allows LMS I/O cards to be installed in Secondary Power Bays. ♦ LMS Network bay interconnect cable provided (Qty. 1 P/N 514639). Restrictions The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary Power Bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the LMS Expansion CPU circuit card for Secondary Power Bays that are to be equipped with LMS I/O circuit cards. List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU Features ♦ Provides the following... LMS Dual MCA Interface Software Option LMS Gateway Software Option P/N 526843 50’ LMS Dual MCA Option Cable P/N 548009 50’ LMS Gateway Port Cable ♦ LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 64 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Spec. No. 582121900 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal interface. Specifically, List 64 enables user input through either a local or remote LMS port to be directed to a DGU connected to the LMS Gateway port. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. The Gateway port is provided via the port located on the front of the LMS CPU circuit card installed in the Spec. No. 582140001 Primary Bay. Ordering Notes 1) Order as required. ♦ Page 17 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 Features ♦ Home Provides the following... LMS Dual MCA Interface Software Option P/N 506153 LMS Expansion CPU Card P/N 514641 150’ Echelon Cable P/N 526843 50’ LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 65 allows the MCA in Spec. No. 582140001 to interface with the MCA in Spec. No. 582121901 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card (P/N 506153) provided with List 65. Ordering Notes 1) Order as required. ♦ List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 Features ♦ Provides the following... LMS Dual MCA Interface Software Option P/N 526843 50’ LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 66 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Vortex Power System via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. Ordering Notes 1) Order as required. ♦ List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers Features ♦ Provides the following... LMS Gateway Software Option P/N 548009 50’ LMS Gateway Port Cable Two (2) P/N 506336 LMS 4-Input Universal Analog Cards One (1) P/N 506334 LMS 8-Input Binary Card ♦ LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal interface. Specifically, List 67 enables user input through either a local or remote LMS port to be directed to a DGU (in the legacy plant) connected to the LMS Gateway port. Refer to the LMS documentation for further information. ♦ The analog and binary DGU I/O cards provide monitoring of the legacy system’s rectifiers Restrictions LMS Channels must be configured. Ordering Notes 1) Order as required. Page 18 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card Features ♦ Provides six relays each with one set of Form-C relay contacts. ♦ These relays are used for alarm applications and can be programmed by the user. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays. ♦ User maps relay closure to any or multiple programmable alarm functions. Restrictions Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards. Ordering Notes 1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the MCA. List 71: MCA I/O Circuit Card P/N 524550 Features ♦ Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays. Restrictions The system may contain up to 16 MCA I/O circuit cards. Only one (1) P/N 524550 card can be installed per bay. Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Recommended to use current limiting resistors to protect binary input wiring. Ordering Notes 1) Order optional MCA I/O circuit cards as required. 2) Use of the “Alternate Current Limit” feature requires that an MCA I/O circuit card be installed. Page 19 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel Features ♦ Provides twenty-four (24) Bullet Nose Device positions. ♦ Accepts a choice of TLS/TPS-type fuseholders, Bullet Nose-Type circuit breakers, or Bullet NoseType GMT Fuse Modules. ♦ The List C Fuse/Circuit Breaker Panel is equipped with one (1) shunt for all distribution positions for MCA load current measurements. Home Optional List C Bullet Nose Device Panel Refer also to Bullet Nose-Type Circuit Breakers and Bullet NoseType Fuseholders e/w TLS/TPS Fuses and Optional Bullet NoseType 10-Position GMT Fuse Module for List C. Restrictions Each Distribution Bay can be equipped with only one (1) List C panel. The List C Circuit Breaker/Fuse Panel Front door removed in requires distribution position #12 in the illustration for clarity. Bus #1 Distribution Panel. Current monitoring for the List C Fuse/Circuit Breaker Panel is for the complete panel. Circuit Breakers and/or fuses are not individually monitored. When installed, the bay can be loaded with up to (47) 218 Circuit Breakers or (23) TPL Fuses and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses. The List C Circuit Breaker/Fuse Panel is rated for a maximum continuous load of 500 amps. The total load combination of List C and Distribution Panel #1 cannot exceed 1500A. Ordering Notes 1) Order as required. 2) Also order distribution fuses, circuit breakers, and/or Bullet Nose-Type 10-Position GMT Fuse Modules as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section. ♦ Page 20 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home ACCESSORY DESCRIPTIONS Seismic Anchor Kit, P/N 545387 Features Provides four (4) Relay Rack Seismic Mounting Anchors, P/N 216821200. Ordering Notes 1) Order Seismic Anchor Kit, P/N 545387, as required. Seismic Anchor Isolation Kit, P/N 545388 Features Provides four (4) bushings, P/N 124866 (one per seismic anchor) and one (1) insulator, P/N 112490. Ordering Notes 1) Order Seismic Isolation Anchor Kit, P/N 545388, as required. Main Battery Termination Bars (MBTB’s) Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Refer to the EA3434-41xx Series MBTB’s drawings. Distribution Device and Load Lug Locations Each Distribution Bay has four (4) distribution buses. Each distribution bus has twelve (12) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution bus is divided into half, and each half MUST be populated with distribution devices as shown in the following illustration, without skipping any distribution device mounting positions within each half. This allows automatic monitoring of each position and allows the controller to located all distribution positions. The load side of each fuse/circuit breaker mounting position is bused to the rear of the bay. Each fuse/circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay (except 1-pole devices). Load return leads are terminated outside the bay to customer provided return busbars. See following illustration. Page 21 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Page 22 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home Rear View Rear View Rear cover panels removed in illustration for clarity. to Distribution: Bus #2 Position #13 to Distribution: Bus #1 Position #12 to Distribution: Bus #2 Position #18 to Distribution: Bus #1 Position #7 to Distribution: Bus #2 Position #19 to Distribution: Bus #1 Position #6 to Distribution: Bus #2 Position #24 to Distribution: Bus #1 Position #1 to Distribution: Bus #4 Position #37 to Distribution: Bus #3 Position #36 to Distribution: Bus #4 Position #42 to Distribution: Bus #3 Position #31 to Distribution: Bus #4 Position #43 to Distribution: Bus #3 Position #30 to Distribution: Bus #4 Position #48 to Distribution: Bus #3 Position #25 Page 23 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 1-Position Devices (Load Busbars with NO Lug Adapters Installed) (see Note 6) 3-Position Lug Adapter Kit P/N 529131 (see Notes 2, 3, 4, 5) 4-Position Lug Adapter Kit P/N 534420 (see Notes 2, 3, 4) 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 3, 4, 5) Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 3. Lugs are not part of the kit, shown for illustration only. 4. Bay busbars are not part of the kit, shown for illustration only. 5. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. 6. Maximum lug width (without using an adapter plate) is 1.250 inches. Page 24 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AN, June 4, 2014 Home Distribution Devices See Distribution Device and Load Lug Locations at the beginning of this section for illustrations of distribution device and load lug mounting locations. 218 Circuit Breaker Assemblies Features ♦ Each circuit breaker assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. Restrictions Load should not exceed 80% of device rating. Refer to Table 1 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half. Four (4) position devices can only be installed in the 1st four or last four positions within each half of a distribution bus. This is because the lug adapter plate for four (4) position devices can only be installed in positions starting with the load busbar tops even with each other (not staggered). Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order circuit breaker assemblies and load lug adapter kits per Table 1. Load lug adapter kits also contain the necessary hardware to mount the circuit breakers. For 1-pole circuit breakers, also order circuit breaker hardware kit P/N 558709. This hardware is used to mount the circuit breaker. 2) See Table 10 for recommended load distribution wire sizes and lugs. ♦ Page 25 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ampere Rating No. of Poles Required Distribution Bus Mounting Positions 100 125 150 175 200 225 250 300 350 400 450 500 600 800 1 1 1 1 1 1 1 2 2 2 3 3 3 4 1 1 1 1 1 1 1 2 2 2 3 3 3 4 Circuit Breaker Part Number Electrical Trip1 (White Handle) Electrical/ Mechanical Trip2 (Black Handle) 513766 513768 513770 513772 513774 513776 513778 513780 513782 513784 513786 513788 513790 513792 513767 513769 513771 513773 513775 513777 513779 513781 513783 513785 513787 513789 513791 513793 Lug Adapter Kit Part Number (Qty 1) not required not required not required not required not required not required not required 529132 529132 529132 529131 529131 529131 534420 See Table 10 for recommended load distribution wire sizes and lugs. Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit Breaker Assemblies Page 26 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit NO LUG ADAPTER KIT REQUIRED 1-Pole 218 Circuit Breakers Assemblies Lug Adapter Kit 3/8" Clearance Hole 1.000" 2-Pole 218 Circuit Breaker Assemblies 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 2, 3, 4) Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 27 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit 1.000" 3-Pole 218 Circuit Breaker Assemblies 3/8" Clearance Hole 3-Position Lug Adapter Kit P/N 529131 (see Notes 1, 2, 3, 4) Lug Adapter Kit 1.000" 3/8" Clearance Hole 4-Position Lug Adapter Kit P/N 534420 (see Notes 1, 2, 3, 5) 4-Pole 218 Circuit Breaker Assemblies Notes: 1. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. 5. Can only be installed in positions starting with busbar tops even with each other (not staggered). Page 28 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home TPL Fuses and Fuseholder Assemblies Features ♦ Each fuseholder assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. Restrictions Load should not exceed 80% of device rating. Refer to Table 2 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half. Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order fuses, the appropriate fuseholder assembly for each fuse, and load lug adapter kits per Table 2. Load lug adapter kits also contain the necessary hardware to mount the fuseholder assembly. 2) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 3) See Table 10 for recommended load distribution wire sizes and lugs. ♦ Ampere Rating Required Distribution Bus Mounting Positions 70 80 100 150 200 225 250 300 400 500 600 800 2 2 2 2 2 2 2 2 2 2 2 3 Part Number Fuse Fuseholder Assembly Lug Adapter Kit Part Number (Qty. 1) 248251500 248252000 248252600 248253300 248254000 248254500 248255000 248255700 248257000 248258000 248259000 102901 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514404 529132 529132 529132 529132 529132 529132 529132 529132 529132 529132 529132 529131 For each fuse ordered, also order: one (1) P/N 248610301 alarm fuse (GMT-18/100A), and one (1) P/N 248898700 safety fuse cover (GMT-X). See Table 10 for recommended load distribution wire sizes and lugs. Table 2 TPL Fuses and Fuseholder Assemblies Page 29 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit 3/8" Clearance Hole 1.000" 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 2, 3, 4) TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514403 Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 30 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514404 1.000" 3/8" Clearance Hole 3-Position Lug Adapter Kit P/N 529131 (see Notes 1, 2, 3, 4) Notes: 1. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 31 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses Features Home ♦ Installs in the optional List C Fuse/Circuit Breaker Panel. ♦ Load lugs are connected to busbars provided on the List C Fuse/Circuit Breaker Panel. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Load return leads are terminated outside the bay to customer provided return busbars. ♦ Each circuit breaker (as listed in Table 3 and Table 4) plugs into one, two, or three mounting position(s). A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type fuse (as listed in Table 5). This fuseholder plugs into a single mounting position. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the associated distribution fuse opens. Restrictions Load should not exceed 80% of device rating. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the List C Fuse/Circuit Breaker Panel. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width is 0.610. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4”. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order circuit breakers per Table 3 and Table 4. 2) Order fuses per Table 5. For each fuse ordered, also order one (1) P/N 117201 bullet nose type fuseholder. 3) See Table 9 for recommended load distribution wire sizes and lugs. ♦ Page 32 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ampere Rating Number of Poles (and mounting positions required in the List C Fuse/Circuit Breaker Panel) 1 3 5 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 225 250 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 3 3 Part Number Electrical/ Electrical Trip1 Mechanical Trip2 (White Handle) (Black Handle) 102272 102273 102274 102275 102276 102277 102278 102279 102280 102281 121998 102282 102283 102284 102285 121996 138887 102286 516991 516993 144883 121831 144885 121835 101596 101597 101598 101599 101600 101601 101602 101603 101604 101605 121997 101606 101607 101608 101609 121995 138888 101610 516838 516839 144884 121832 144886 121836 See Table 9 for recommended load distribution wire sizes and lugs. Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 3 Toggle Handle Bullet Nose-Type Circuit Breakers Page 33 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ampere Rating Number of Poles (and mounting positions required in the List C Fuse/Circuit Breaker Panel) 1 3 5 10 15 20 25 30 35 40 45 50 60 70 75 80 100 125 150 200 250 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 Part Number Electrical/ Electrical Trip1 Mechanical Trip2 (White Handle) (Black Handle) 142856 142857 142858 142859 142861 142862 142863 142864 142865 142866 142867 142868 142869 142870 142871 142872 142873 142874 142875 142876 142877 142878 142879 142880 142881 142882 142883 142884 142885 142886 142887 142888 142889 142890 142891 142892 142901 142902 142903 142904 142905 142906 See Table 9 for recommended load distribution wire sizes and lugs. Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 4 Rocker Handle Bullet Nose-Type Circuit Breakers Page 34 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ampere Rating Part Number Bussmann P/N Littelfuse P/N 3 5 6 10 15 20 25 30 40 50 60 70 80 90 100 248230900 248231000 248231200 248231500 248231800 248232100 248232400 248232700 248233300 248233900 248234200 248234500 118413 118414 118415 TPS-3 TPS-5 TPS-6 TPS-10 TPS-15 TPS-20 TPS-25 TPS-30 TPS-40 TPS-50 TPS-60 TPS-70 ---- TLS003 TLS005 TLS006 TLS010 TLS015 TLS020 TLS025 TLS030 TLS040 TLS050 TLS060 TLS070 TLS080 TLS090 TLS100 For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201. Fuseholder P/N 117201 also includes... (1) P/N 248610301 alarm fuse (GMT-18/100A), and (1) P/N 248898700 safety fuse cover (GMT-X). See Table 9 for recommended load distribution wire sizes and lugs. Table 5 Bullet Nose-Type Fuseholders (TLS/TPS Fuses) Page 35 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Note: Load Leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8” centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4”. Toggle Handle Bullet Nose Circuit Breaker Rocker Handle Bullet Nose Circuit Breaker Bullet Nose Fuseholder, P/N 117201 (includes Fuseholder, Alarm Fuse, and Alarm Fuse Safety Cover) Bullet Nose Fuseholder TPS/TLS Fuse Alarm Fuse Replacement P/N 248610301 Safety Fuse Cover Replacement P/N 248898700 Page 36 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C Features ♦ Installs in the optional List C Fuse/Circuit Breaker Panel. ♦ Provides 10 GMT fuse positions. (1/4A to 15A GMT Alarm-Type Fuses). ♦ Screw clamp type load and load return terminals provided. ♦ Includes ten dummy fuses equipped with safety fuse covers. ♦ Includes 35A input fuse and associate alarm fuse. Restrictions 30A maximum capacity per block. Terminal block wire size capacity: 24 to 14 AWG. Requires five (5) bullet device mounting positions. When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 Amp fuses, for which load should not exceed 70% of device rating. Ordering Notes P/N 509128 1) Order optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) GMT Fuse Module as required. 2) Order GMT fuses as required per Table 6. 3) See “Replacement Alarm, Reference, and Control Fuses” and Table 8 for ordering replacement input fuse and associated alarm fuse. Ampere Rating Part Number Fuse Color 18/100 GMT-A 1/4 1/2 3/4 1-1/3 2 3 5 7-1/2 10 15 Replacement Safety Fuse Cover Replacement Dummy Fuse 248610301 248610200 248610300 248610500 248610700 248610800 248610900 248611000 248611300 248611200 248611500 --VIOLET RED BROWN WHITE ORANGE BLUE GREEN BLACK-WHITE RED-WHITE RED-BLUE 102774 --- 248872600 --- Table 6 Bussmann GMT-Type Fuses Page 37 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Replacement Alarm, Reference, and Control Fuses Fuseblock Located in Bay’s Left Center Features Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the Power Bays and Distribution Bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document. Ordering Notes 1) Order replacement fuses as required per Table 7 (Replaceable Alarm, Reference, and Control Fuses). ♦ ASSEMBLY DESIG. TYPE PART NO. 3 SAN-O AX-1 248609200 -- -- -- 3 SAN-O AX-1 248609200 -- SAN-O SAX-1 248898600 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 -- SAN-O SAX-1 Bussmann GMT-18/100A Bussmann GMT-X 248898600 -FA Fuse Alarm 18/100A -- Safety Fuse Cover -- F2 F3 -F1 F2 Distribution Bays F3 Distribution Fuseholder Alarm Fuse SIZE (Amperes) LMS CPU Circuit Card Input Power -MCA/Router Circuit Card Input Power Safety Fuse Cover Router Circuit Card Input Power Distribution Bus Monitoring Circuit Cards Input Power (Bus #1 and #2) Distribution Bus Monitoring Circuit Cards Input Power (Bus #3 and #4) Safety Fuse Cover F1 Power Bays FUNCTION 248610301 248898700 Table 7 Replaceable Alarm, Reference, and Control Fuses Page 38 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 Features Home Located on the optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) is an input fuse. If this fuse opens, an alarm type fuse also opens to activate the fuse alarm circuit. The alarm-type fuse is located in fuse position #11 on the Fuse Module. Restrictions These fuses are not available for customer connected loads. Ordering Notes 1) Order replacement fuses as required per Table 8. ♦ Ampere Rating 35 0.18 Safety Fuse Cover (Bussmann GMT-Y) Part Number 110982 248610301 102774 Table 8 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose-Type 10-Position GMT Fuse Module P/N 509128 Page 39 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Wiring Components Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) Features ♦ Load distribution leads are connected as described in the section titled Distribution Devices under "Accessory Descriptions". For lug mounting hole size and spacing dimensions, refer to the illustrations in the section titled Distribution Devices under "Accessory Descriptions". Restrictions All lugs for customer connections must be ordered separately. Ordering Notes 1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of the distribution device determines the wire size requirements. For wire size and lug selection; refer to Table 9 and Table 10 (Load Side). (Load return leads are terminated outside the bay to customer provided return busbars.) 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. ♦ Page 40 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Fuse/Circui t Breaker Amperage 1, 3, 5, 6, 10A 15A 20A 25A 30A 35A 40A 45A 50A 60A 70A 75A 80A 90A 100A 125A 150A 200A 250A Lug Recm 90°C Wire Size (1) 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG Loop Length (feet) (2) 37 (3, 4) 58 (3, 4) 93 (3, 4) -- -- -- -- 24 (3, 4) -------------- 39 (3, 4) 29 (3, 4) ------------- 62 (3, 4) 46 (3, 4) 37 (3, 4) 31 (3, 4) ----------- -- --- ----107 (3, 4) 94 (3, 4) 83 (3, 4) 75 (3, 4) 62 (3, 4) 53 (3, 4) 50 (3, 4) 47 (3, 4) 41 (3) -- --------- (3, 4) 74 59 (3, 4) 49 (3, 4) 42 (3, 4) 37 (3, 4) 33 (3, 4) 29 (3, 4) ------- 94 (3, 4) 78 (3, 4) 67 (3, 4) 59 (3, 4) 52 (3, 4) 47 (3, 4) 39 (3, 4) 33 (3) 31 (3) ---- 99 (3, 4) 85 (3, 4) 79 (3, 4) 74 (3, 4) 66 (3, 4) 59 (3, 4) Two Pole Devices. Use Load Lug Adapter Plate P/N 513700, Kit P/N 520891 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 10. Three Pole Devices. Use Load Lug Adapter Plate P/N 514676, Kit P/N 534703 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 10. 24534230 0 Recommended Crimp Lug (5) 24534230 24534230 24539020 24534670 0 0 0 0 24534680 0 24534690 0 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Table 9 Recommended Load Distribution Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side) Page 41 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Recm 90°C Wire Size (1) Fuse/ Circuit Breaker Amperage 6 AWG 70A 33 (3) 80A 100A 125A 150A 175A 200A 225A 250A 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil Loop Length (feet) (2) --------- 53 (3, 4) 85 (3, 4) 135 (3, 4) -- -- -- -- -- -- (3, 4) 74 (3, 4) (3, 4) -- -- -- -- -- -- 59 (3, 4) -- 47 -------- 47 (3) ------ 118 95 (3, 4) 76 (3, 4) 63 (3, 4) ----- 119 (3, 4) 95 (3, 4) 79 (3, 4) 68 (3, 4) -- -- -- -- 120 (3, 4) -- -- -- -- 100 (3, 4) -- -- -- -- -- -- -- -- -- ---- 86 (3, 4) 75 (3, 4) 67 (3) -- 108 (3, 4) 95 (3, 4) 84 (3, 4) 76 (3) 112 (3, 4) 100 (3, 4) 90 (3, 4) 120 (3, 4) -- 108 (3, 4) 126 (3, 4) Recommended Crimp Lug (5) Lug 245349900 245350000 245348200 245347100 245347200 245347300 245347400 245347500 245347600 245347700 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 10 (cont'd on next page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) 5 Page 42 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Recm 90°C Wire Size (1) Fuse/ Circuit Breaker Amperage 2/0 AWG 300A -- -- -- 350A 68 (3, 4) (2) Wires 86 (3, 4) (2) Wires 75 (3, 4) (2) Wires 67 (3) (2) Wires 108 (3, 4) (2) Wires 95 (3, 4) (2) Wires 84 (3, 4) (2) Wires 76 (3) (2) Wires 150 (3, 4) (2) Wires 128 (3, 4) (2) Wires 112 (3, 4) (2) Wires 100 (3, 4) (2) Wires 90 (3, 4) (2) Wires 4/0 AWG 250 kcmil -- 500A -- 600A -- -- -- -- -- 84 (3) (3) Wires 800A 300 kcmil 350 kcmil 400 kcmil 90 (3) 105 (3, 4) 120 (3, 4) -- 90 (3) 103 (3) -- -- -- -- -- 126 (3, 4) (2) Wires -- 105 (3, 4) (2) Wires 120 (3, 4) (2) Wires 118 (3, 4) (3) Wires 135 (3, 4) (3) Wires 245347700 (per cable) 245347800 (per cable) Loop Length (feet) (2) 400A 450A 3/0 AWG -- 120 (3, 4) (2) Wires 108 (3, 4) (2) Wires 90 (3) (2) Wires 135 (3, 4) (3) Wires 101 (3, 4) (3) Wires Recommended Crimp Lug (5) Lug 245347200 (per cable) 245347300 (per cable) 245347400 (per cable) 245347500 (per cable) 245347600 (per cable) 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 10 (cont'd from previous page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) 5 Page 43 of 115 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AN, June 4, 2014 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Power Bay DC Output Cable Sizes and Lugs Selection Features ♦ 3/8” clearance holes on 1" centers are provided for installation of customer provided DC output cables terminated in two-hole lugs. These are accessed from the rear of each Power Bay. ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Maximum size of wire to be connected to a single lug position is 750 kcmil (2 per lug position). Maximum lug width, 1.937 inches. Ordering Notes 1) DC output cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to Table 11 for recommended cable sizes and lugs at rated maximum bay output (2400 amperes). When making connections, observe correct polarity. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Ambient Operating Temperature (1) 30°C 40°C 1 2 3 Loop Length (2) (Ft) Recm 90°C Wire Size (1, 2) Recommended Crimp Lug (3) 140 140 168 (5) 750 kcmil (5) 750 kcmil (6) 750 kcmil 245392000 Cable sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFP