NetSure 721 System Application Guide

SAG582127000
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Issue M, June 22, 2015
Home
SYSTEM OVERVIEW
Description:
-48 VDC @ up to 4000 Amperes Power System
The NetSure™ 721NPBB DC Power System is a complete integrated power system
containing -48 VDC rectifiers or converters, optional +24 VDC converters, intelligent control,
metering, monitoring, and distribution.
This power system is designed to power a load while charging a positive grounded battery.
This power system is capable of operating in a batteryless installation or off battery for
maintenance purposes. The power system is designed for operation with the positive output
grounded.
This system consists of the following components.
•
Distribution Cabinet
The system always includes a minimum of one distribution cabinet, which provides DC
distribution through fuses and/or circuit breakers. The distribution cabinet is factory
mounted in the relay rack or shipping brackets specified when ordered.
Four different sizes of distribution cabinets are available to accept from one (1) to four (4)
distribution panels. A variety of distribution panels are available that provide load
distribution, battery distribution, and dual voltage load distribution for use with +24 VDC
converters. These distribution panels are configured to accept either bullet nose type
circuit breakers and TPS/TLS fuseholders, TPH fuses, TPL-B fuses, or GJ/218 circuit
breakers.
The distribution cabinet may be equipped with low voltage load disconnect (LVLD), low
voltage battery disconnect (LVBD), and manual battery disconnect.
•
Controller
The controller controls the operation of the rectifier and converter modules. The
controller also provides power system control, metering, monitoring, and alarm functions.
ACU+ (Advanced Control Unit Plus) Controller: The controller provides power system
control (including optional low voltage battery disconnect (LVBD) and low voltage load
disconnect (LVLD) control), rectifier control (including a charge control function),
converter control, metering functions, monitoring functions, and local/remote alarm
functions. The controller also supports rectifier temperature compensation if the system
is equipped with a temperature probe(s). Temperature probe(s) may also be designated
to monitor ambient temperature and/or battery temperature. The controller also provides
data acquisition, system alarm management, and advanced battery and energy
management. The controller contains an LCD display and keypad for local access. The
controller provides Ethernet connection and supports software upgrade via its USB port.
It also comes with a comprehensive web page and SNMP capability for remote system
management. Refer to the ACU+ Controller Instructions (UM1M820BNA or
UM1M820DNA400) for more information.
NCU (NetSure Control Unit): The NCU Controller provides power system control
(including optional low voltage battery disconnect (LVBD) and low voltage load
disconnect (LVLD) control), rectifier control (including a charge control function),
converter control, metering functions, monitoring functions, and local/remote alarm
functions. The controller also supports rectifier temperature compensation if the system
is equipped with a temperature probe(s). Temperature probe(s) may also be designated
to monitor ambient temperature and/or battery temperature. The controller also provides
data acquisition, system alarm management, and advanced battery and energy
management. The controller contains a color LCD display and keypad for local access.
The controller provides an Ethernet port and comes with comprehensive webpages for
remote access. The controller has SNMP capability for remote system management.
Page 1 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
The controller supports software upgrade via its USB port. Refer to the NCU
Controller Instructions (UM1M830BNA) for more information.
•
•
Home
Module Mounting Shelf (Spec. No. 588705000)
The system may contain one or more Spec. No. 588705000 module mounting shelves,
each of which houses up to six (6) rectifier modules or six (6) converter modules. Refer
to Power Data Sheet PD588705000 for more information.
•
Rectifier Modules (for use in Spec. No. 588705000)
The system may contain rectifier modules; which provide load power, battery float
current, and battery recharge current during normal operating conditions. Refer to
the Rectifier Instructions (UM1R483500E) for more information.
•
Converter Modules (for use in Spec. No. 588705000)
The system may contain converter modules; which provide load power, battery float
current, and battery recharge current during normal operating conditions. Refer to
the Converter Instructions (UM1C400483500E) for more information.
Module Mounting Shelf (Spec. No. 588705300)
The system may contain one or more Spec. No. 588705300 module mounting shelves,
each of which houses rectifier modules and optional DC-DC converter modules. Refer to
Power Data Sheet PD588705300 for more information.
•
Rectifier Modules (for use in Spec. No. 588705300)
The system contains rectifier modules; which provide load power, battery float
current, and battery recharge current during normal operating conditions. Refer to
the Rectifier Instructions (UM1R482000E3) for more information.
•
Optional DC-DC Converter Modules (for use in Spec. No. 588705300)
Where +24 VDC load power is also required, DC-DC converter modules are
available. Refer to the Converter Instructions (UM1C48241500) for more information.
Main Bay
Supplemental Bay
Main Bay
(E/W Spec. No. 588705000 Module Mounting Shelves)
Supplemental Bay
(E/W Spec. No. 588705300 Module Mounting Shelves)
Page 2 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
General Specifications
See detailed specifications on page 115.
Family:
System Spec. No.:
System Model:
System AC Input Voltage:
System DC Input Voltage:
System Output Capacity:
System:
Bay:
Distribution Panel:
588705000 Shelf Ratings:
1R483200 Rectifier Rating:
1R483200E Rectifier Rating:
1R483500E Rectifier Rating:
1C400483500E Converter Rating:
588705300 Shelf Ratings:
1R482000E3 Rectifier Rating:
1C48241500 Converter Rating:
System Agency Approval:
Framework Type:
Mounting Width:
Mounting Depth:
Distribution Cabinet:
588705000 Module
Mounting Shelf:
588705300 Module
Mounting Shelf:
Battery Tray:
Access:
Supplemental Bay(s) Available:
Control:
Color:
Environment:
NetSure™
582127000
721NPBB
582127000 List 40, 41, 42: Nominal 208 VAC / 240 VAC, single
phase, 50/60 Hz, with an operating range of 176 to 264 volts.
Acceptable input frequency range is 45 to 65 Hz.
582127000 List 45, 46, 47: Input voltage range of 260 VDC to
400 VDC (when used with 588705000).
4000 A, maximum
2000 A @ -48 VDC, maximum (when used with 588705000)
1500 A @ -48 VDC and 930 A @ +24 VDC, maximum (when
used with 588705300)
600 A, maximum
See PD588705000.
See UM1R483500E.
See UM1R483500E.
See UM1R483500E.
See UM1C400483500E.
See PD588705300.
See UM1R482000E.
See UM1C48241500.
UL 1801 Listed (“c UL”),
NEBS
Relay Rack
23 Inches, nominal
20.09 Inches
17.5 Inches
20.09 Inches
22.5 Inches
Front for Installation, Operation, and Maintenance
Two
Microprocessor
Bay and Module Faceplates: Textured Gray
Module Mounting Shelf and Module Bodies: Bright Zinc Plating
-40 °C to +40 °C (-40 °F to +104 °F)
Page 3 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
TABLE OF CONTENTS
SYSTEM OVERVIEW................................................................................................................................................. 1
MAIN COMPONENTS ILLUSTRATIONS .................................................................................................................. 8
582127000 ............................................................................................................................................................. 8
582127000 ............................................................................................................................................................. 9
582127000 ........................................................................................................................................................... 10
LIST DESCRIPTIONS (582127000) ........................................................................................................................ 11
List Numbers (582127000) ................................................................................................................................ 11
List 1: Main Bay Common Equipment (Power and Distribution) ................................................................... 11
st
List 2: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located In-Line with Main Bay ....................................................................................................................... 12
nd
List 3: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located In-Line with Main Bay ....................................................................................................................... 14
List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover ......................................................... 15
st
List 5: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located Remote from Main Bay..................................................................................................................... 15
nd
List 6: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located Remote from Main Bay..................................................................................................................... 17
List 21: One-Row Distribution Cabinet .......................................................................................................... 18
List 22: Two-Row Distribution Cabinet .......................................................................................................... 19
List 23: Three-Row Distribution Cabinet ....................................................................................................... 19
List 24: Four-Row Distribution Cabinet ......................................................................................................... 20
List 29: Top Shield for Distribution Cabinet ................................................................................................... 20
List 30: Module Mounting Shelf Interface Components (for Spec. No. 58870500021, 58870500022,
58870500031, 58870500032) ........................................................................................................................ 20
List 31: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500022, 58870500031,
58870500032) ................................................................................................................................................ 21
List 32: Module Mounting Shelf Interface Components (for Spec. No. 588705300) .................................... 22
List 33: Module Mounting Shelf Field Expansion Kit (for Spec. No. 588705300) ......................................... 22
List 34: Module Mounting Shelf Interface Components (for Spec. No. 58870500040, 58870500041,
58870500042) ................................................................................................................................................ 23
List 35: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500041, 58870500042) ............. 23
List 40: Front Access AC Input Termination Assembly (1 AC Feed per 1 Rectifier, Single Phase, 15 Shelves) ...................................................................................................................................................... 24
List 41: Front Access AC Input Termination Assembly (1 AC Feed per 2 Rectifiers, Single Phase,
1-5 Shelves) ................................................................................................................................................... 24
List 42: Front Access AC Input Termination Assembly (1 AC Feed per 3 Rectifiers, 3-Phase, 1-5
Shelves) ......................................................................................................................................................... 24
List 45: Front Access DC Input Termination Assembly (1 DC Feed per 1 Converter, 1-5 Shelves) ............ 25
List 46: Front Access DC Input Termination Assembly (1 DC Feed per 2 Converters, 2 or 4
Shelves) ......................................................................................................................................................... 25
List 47: Front Access DC Input Termination Assembly (1 DC Feed per 3 Converters, 1-5 Shelves) .......... 25
List 60: Converter Interface Components (for Spec. No. 588705300).......................................................... 26
List 90: Optional Battery Shunt, 800 A .......................................................................................................... 26
List 91: Optional Battery Shunt, 2000 A ........................................................................................................ 27
List 92: Optional Battery Shunt, 2500 A ........................................................................................................ 27
List 93: Optional Battery Tray, Pre-Cabled ................................................................................................... 28
Single Voltage Distribution Panels .................................................................................................................. 29
List AA: -48 V Distribution Panel (with Return Busbar) and List AB: -48 V Distribution Panel
(without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions ............................................. 29
List AC: -48 V Distribution Panel (with Return Busbar) and List AD: -48 V Distribution Panel
(without Return Busbar), (4) GJ/218 Circuit Breaker Positions ..................................................................... 30
List AE: -48 V Distribution Panel, (2) TPH Fuse Positions (without Shunts) (without Return Busbar) ......... 31
List AF: -48 V Distribution Panel, (2) TPH Fuse Positions (with Shunts) (without Return Busbar) .............. 32
Page 4 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AG: -48 V Distribution Panel, (4) TPH Fuse Positions (without Shunts) (without Return Busbar) ......... 33
List AH: -48 V Distribution Panel, (4) TPH Fuse Positions (with Shunts) (without Return Busbar) .............. 34
List AJ: -48 V Distribution Panel, (4) TPL-B Fuse Positions (without Shunts) (without Return
Busbar) ........................................................................................................................................................... 35
List AK: -48 V Distribution Panel, (4) TPL-B Fuse Positions (with Shunts) (without Return Busbar) ........... 36
Dual Voltage Distribution Panels ..................................................................................................................... 37
List DA: -48 V / +24 V Distribution Panel, (17) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions
(with Return Busbar) and (4) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return
Busbar) ........................................................................................................................................................... 37
List DB: -48 V / +24 V Distribution Panel, (13) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions
(with Return Busbar) and (8) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return
Busbar) ........................................................................................................................................................... 38
List DC: -48 V / +24 V Distribution Panel, (9) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions
(with Return Busbar) and (12) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return
Busbar) ........................................................................................................................................................... 39
List DD: -48 V / +24 V Distribution Panel, (5) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions
(with Return Busbar) and (16) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return
Busbar) ........................................................................................................................................................... 40
Battery Disconnect Distribution Panels .......................................................................................................... 41
List BA: Battery Disconnect Distribution Panel (with Return Busbar) and List BB: Battery
Disconnect Distribution Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse
Battery Disconnect Positions ......................................................................................................................... 41
List BC: Battery Disconnect Distribution Panel (with Return Busbar) and List BD: Battery
Disconnect Distribution Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Battery
Disconnect Positions ...................................................................................................................................... 42
List BE: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Position (without
Shunts) (without Return Busbar) .................................................................................................................... 43
List BF: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Positions (with
Shunts) (without Return Busbar) .................................................................................................................... 44
List BG: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions
(without Shunts) (without Return Busbar) ...................................................................................................... 45
List BH: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (with
Shunts) (without Return Busbar) .................................................................................................................... 46
Return Bar Panel ............................................................................................................................................... 47
List GA: Return Bar Panel ............................................................................................................................. 47
Battery Disconnect Contactors........................................................................................................................ 48
List CA: 600 A Battery Disconnect Contactor ............................................................................................... 48
List CB: 1200 A Battery Disconnect Contactor ............................................................................................. 48
List CC: 2000 A Battery Disconnect Contactor ............................................................................................. 48
Low Voltage Disconnect Options .................................................................................................................... 49
List LB: Low Voltage Battery Disconnect (LVBD) ......................................................................................... 49
List LL: Low Voltage Load Disconnect (LVLD) ............................................................................................. 49
Manual Battery Disconnect Option.................................................................................................................. 49
List MB: Manual Battery Disconnect ............................................................................................................. 49
ACCESSORY DESCRIPTIONS ............................................................................................................................... 50
Controller ........................................................................................................................................................... 50
ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA.................................................................. 50
NCU (NetSure Control Unit) Controller, P/N 1M830DNA .............................................................................. 50
NCU Controller 2nd Ethernet Port Kits ........................................................................................................... 51
NCU Controller 2nd Ethernet Port Add-On Kit, P/N 559252 .......................................................................... 51
NCU Controller 2nd Ethernet Port Retrofit Kit, P/N 559251 .......................................................................... 51
Optional EIB (Controller Extended Interface Board), P/N 548120 ................................................................ 52
Optional SM-DU+ Shunt Monitoring, P/N 548078 ........................................................................................... 52
In-Line Fuse and Resistor Pigtail Kits ............................................................................................................. 52
1 A In-Line Fuse Pigtail Kit, P/N 431300200 .................................................................................................. 52
Page 5 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
1 A In-Line Fuse Pigtail Kit, P/N 431300300 .................................................................................................. 52
1 A In-Line Fuse Pigtail Kit, P/N 535135 ........................................................................................................ 53
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900 .................................................................................. 53
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000 .................................................................................. 53
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100 .................................................................................. 53
Optional Temperature Probes .......................................................................................................................... 53
Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................... 54
Rectifiers ............................................................................................................................................................ 55
Rectifier Module, P/N 1R483500E ................................................................................................................. 55
Rectifier Module, P/N 1R483200E ................................................................................................................. 55
Rectifier Module, P/N 1R483200.................................................................................................................... 55
Rectifier Module, P/N 1R482000E3 ............................................................................................................... 55
Converters .......................................................................................................................................................... 56
DC-DC Converter Module, P/N 1C400483500E ............................................................................................ 56
DC-DC Converter Module, P/N 1C48241500 ................................................................................................ 56
Module Mounting Position Blank Cover Panel, P/N 21140440 ..................................................................... 56
Converter Interface Components (for Spec. No. 588705300) ....................................................................... 57
Relay Racks and Shipping Brackets ............................................................................................................... 58
Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries .......................................... 59
Batteries ............................................................................................................................................................. 60
Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits ............................................ 61
Optional Battery Tray Front Battery Cover Kits ............................................................................................. 62
Crimp Lugs ......................................................................................................................................................... 63
Standard Crimp Lug Tables ........................................................................................................................... 63
Special Application Crimp Lug / Strap Combination Table ............................................................................ 64
Lug Adapters ..................................................................................................................................................... 65
Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 520989.................................... 65
Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 522786.................................... 65
Lug Adapter Busbar Kit for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 534449 .......... 65
Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717 .......................................... 65
Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714 ................ 66
Lug Hardware Kits ............................................................................................................................................. 66
1/4-20 Hardware Kit, P/N 541084 .................................................................................................................. 66
3/8-16 Hardware Kit, P/N 548184 .................................................................................................................. 66
3/8-16 Hardware Kit, P/N 548185 .................................................................................................................. 66
Battery Busbar Extension Kit (P/N 554541) .................................................................................................... 67
Battery Landing Busbar Kit (P/N 553584) ....................................................................................................... 67
Battery Landing Busbar Kit (P/N 555478) ....................................................................................................... 67
Distribution Devices .......................................................................................................................................... 68
Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e/w TPS/TLS Fuses ....................... 68
Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224, (6) GMT Fuse
Positions ......................................................................................................................................................... 73
GMT Type Load Distribution Fuses ............................................................................................................... 74
GJ/218 Type Circuit Breakers ........................................................................................................................ 75
TPH Type Fuses ............................................................................................................................................ 76
TPL-B Type Fuses ......................................................................................................................................... 77
Replacement Alarm, Reference, and Control Fuses...................................................................................... 78
Replacement Assemblies ................................................................................................................................. 78
Replacement Bay-to-Bay Interconnect Cable ................................................................................................ 78
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING
ILLUSTRATIONS ..................................................................................................................................................... 79
Relay Rack Frame Grounding Requirements ................................................................................................. 79
AC Input .............................................................................................................................................................. 80
Page 6 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List
40, 41, 42 when used with 588705000 Module Mounting Shelves with Rectifiers (Nominal 208 VAC
/ 240 VAC) ...................................................................................................................................................... 80
AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List
40, 41, 42 when used with 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC
/ 240 VAC) ...................................................................................................................................................... 83
AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with
588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) .......... 86
400V DC Input .................................................................................................................................................... 89
DC Input Branch Circuit Protection and Wire Size Selection for DC Input Termination Assembly List
45, 46, 47 when used with 588705000 Module Mounting Shelves with Converters (input voltage
range: 260V DC to 400V DC) ......................................................................................................................... 89
400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when
used with 588705000 Module Mounting Shelves with Converters ................................................................ 92
Field Installed Module Mounting Shelves ....................................................................................................... 95
Input Branch Circuit Protection, Wire Size Selection, and Wiring Illustration (when wiring to Field
Installed Module Mounting Shelves) .............................................................................................................. 95
External Alarm, Reference, Monitoring ........................................................................................................... 95
External Alarm, Reference, Monitoring, and Control Wire Sizes ................................................................... 95
External Alarm, Reference, Monitoring, and Control Illustrations .................................................................. 95
Load Distribution ............................................................................................................................................. 103
Load Distribution Wire Sizes and Lugs Selection ........................................................................................ 103
Load Distribution (Distribution Panels) Illustrations ..................................................................................... 104
Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Block) Illustration ............................ 104
Battery Input .................................................................................................................................................... 105
Battery Input Wire Sizes and Lugs Selection ............................................................................................... 105
Battery Input Illustrations .............................................................................................................................. 106
Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and
Bullet Nose Type Circuit Breakers ................................................................................................................ 111
Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses, TPL-B
Fuses, and GJ/218 Type Circuit Breakers or Battery Branch Circuits ...................................................... 113
SPECIFICATIONS.................................................................................................................................................. 115
1. System ......................................................................................................................................................... 115
1.1 Output Ratings ....................................................................................................................................... 115
1.2 Input Ratings .......................................................................................................................................... 115
1.3 Environmental Ratings........................................................................................................................... 115
1.4 Compliance Information ......................................................................................................................... 115
1.5 IB2 and EIB (Controller Interface Board) Ratings ................................................................................. 116
2. Module Mounting Assembly ...................................................................................................................... 116
3. Rectifier........................................................................................................................................................ 116
4. Converter ..................................................................................................................................................... 116
5. Controller ..................................................................................................................................................... 116
MECHANICAL SPECIFICATIONS ........................................................................................................................ 117
Overall Dimensions ......................................................................................................................................... 117
List 21 (One-Row Distribution Cabinet) ....................................................................................................... 118
List 22 (Two-Row Distribution Cabinet) ....................................................................................................... 119
List 23 (Three-Row Distribution Cabinet) ..................................................................................................... 120
List 24 (Four-Row Distribution Cabinet) ....................................................................................................... 121
List 93 (Battery Tray) .................................................................................................................................... 122
Weights ............................................................................................................................................................. 123
RELATED DOCUMENTATION .............................................................................................................................. 126
BATTERY MANUFACTURER INFORMATION .................................................................................................... 126
REVISION RECORD .............................................................................................................................................. 127
Page 7 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
MAIN COMPONENTS ILLUSTRATIONS
582127000
FRONT ACCESS AC TERMINATION ASSEMBLY
COMMON EQUIPMENT
List 1: Main Bay
st
List 2: 1 Supplemental Bay,
In-Line w/ Main Bay
nd
List 3: 2 Supplemental
Bay, In-Line w/ Main Bay
st
List 5: 1 Supplemental Bay,
Remote Location
nd
List 6: 2 Supplemental
Bay, Remote Location
DISTRIBUTION CABINET
(4-Row Cabinet Shown)
List 24 (4-Row)
List 23 (3-Row)
List 22 (2-Row)
List 21 (1-Row)
List 40: 1 VAC Feed per 1 Rectifier (1-5 Shelves), Single Phase
List 41: 1 VAC Feed per 2 Rectifiers (1-5 Shelves), Single Phase
List 42: 1 VAC Feed per 3 Rectifiers (1-5 Shelves), 3-Phase
Distribution Row 4
Distribution Row 3
Distribution Row 2
Distribution Row 1
Controller (Main Bay)
1M820DNA or 1M830DNA
SM-DU (Supplemental Bays):
(located behind blank panel)
DISTRIBUTION PANELS
Single Voltage
Distribution Panels
Battery Disconnect
Distribution Panels
Return Bar Panel
BATTERY DISCONNECT
CONTACTORS
List CA: 600A
List CB: 1200A
List CC: 2000A
LOW VOLTAGE
DISCONNECT OPTIONS
List LB: Low Voltage Battery
Disconnect (LVBD)
List LL: Low Voltage Load
Disconnect (LVLD)
List 30: Module Mounting
Shelf Interface
Module Mounting Shelf:
58870500021,
58870500022,
58870500031,
or 58870500032
Other Options
List 4: Distribution Only Bay
Distribution Cabinet Bottom Rear
Cover
List 29: Distribution Cabinet
Top Shield
List 31: Module Mounting Shelf
Field Expansion Kit
List 90: Battery Shunt, 800A
List 91: Battery Shunt, 2000A
List 92: Battery Shunt, 2500A
List MB: Manual Battery
Disconnect
Rectifier Module:
1R483500E or
1R483200E or
1R483200
List 93: Optional Battery Tray
Page 8 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
582127000
COMMON EQUIPMENT
List 1: Main Bay
st
List 2: 1 Supplemental Bay,
In-Line w/ Main Bay
nd
List 3: 2 Supplemental
Bay, In-Line w/ Main Bay
st
List 5: 1 Supplemental Bay,
Remote Location
nd
List 6: 2 Supplemental
Bay, Remote Location
DISTRIBUTION CABINET
(4-Row Cabinet Shown)
List 24 (4-Row)
List 23 (3-Row)
List 22 (2-Row)
List 21 (1-Row)
FRONT ACCESS DC TERMINATION ASSEMBLY
List 45: 1 VDC Feed per 1 Converter (1-5 Shelves)
List 46: 1 VDC Feed per 2 Converters (2 or 4 Shelves)
List 47: 1 VDC Feed per 3 Converters (1-5 Shelves)
Distribution Row 4
Distribution Row 3
Home
DISTRIBUTION PANELS
Single Voltage
Distribution Panels
Battery Disconnect
Distribution Panels
Return Bar Panel
Distribution Row 2
Distribution Row 1
Controller (Main Bay)
1M820DNA or 1M830DNA
SM-DU (Supplemental Bays):
(located behind blank panel)
BATTERY DISCONNECT
CONTACTORS
List CA: 600A
List CB: 1200A
List CC: 2000A
LOW VOLTAGE
DISCONNECT OPTIONS
List LB: Low Voltage Battery
Disconnect (LVBD)
List LL: Low Voltage Load
Disconnect (LVLD)
List 34: Module Mounting
Shelf Interface
Module Mounting Shelf:
58870500040,
58870500041,
or 58870500042
Other Options
List 4: Distribution Only Bay
Distribution Cabinet Bottom Rear
Cover
List 29: Distribution Cabinet
Top Shield
List 35: Module Mounting Shelf
Field Expansion Kit
List 90: Battery Shunt, 800A
List 91: Battery Shunt, 2000A
List 92: Battery Shunt, 2500A
List MB: Manual Battery
Disconnect
Converter Module:
1C400483500E
List 93: Optional Battery Tray
Page 9 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
582127000
COMMON EQUIPMENT
List 1: Main Bay
st
List 2: 1 Supplemental Bay,
In-Line w/ Main Bay
nd
List 3: 2 Supplemental
Bay, In-Line w/ Main Bay
st
List 5: 1 Supplemental Bay,
Remote Location
nd
List 6: 2 Supplemental
Bay, Remote Location
DISTRIBUTION CABINET
(4-Row Cabinet Shown)
List 24 (4-Row)
List 23 (3-Row)
List 22 (2-Row)
List 21 (1-Row)
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
FRONT ACCESS AC TERMINATION ASSEMBLY
List 40: 1 VAC Feed per 1 Rectifier (1-5 Shelves), Single Phase
List 41: 1 VAC Feed per 2 Rectifiers (1-5 Shelves), Single Phase
List 42: 1 VAC Feed per 3 Rectifiers (1-5 Shelves), 3-Phase
Distribution Row 4
Distribution Row 3
Distribution Row 2
Distribution Row 1
Controller (Main Bay)
1M820DNA or 1M830DNA
SM-DU (Supplemental Bays):
(located behind blank panel)
Home
DISTRIBUTION PANELS
Single Voltage
Distribution Panels
Dual Volage
Distribution Panels
Battery Disconnect
Distribution Panels
Return Bar Panel
BATTERY DISCONNECT
CONTACTORS
List CA: 600A
List CB: 1200A
List CC: 2000A
LOW VOLTAGE
DISCONNECT OPTIONS
List LB: Low Voltage Battery
Disconnect (LVBD)
List LL: Low Voltage Load
Disconnect (LVLD)
List 32: Module Mounting
Shelf Interface
Module Mounting
Shelf: 588705300
Rectifier Module:
1R482000E3
Other Options
List 4: Distribution Only Bay
Distribution Cabinet Bottom Rear
Cover
List 29: Distribution Cabinet
Top Shield
List 33: Module Mounting Shelf
Field Expansion Kit
List 90: Battery Shunt, 800A
List 91: Battery Shunt, 2000A
List 92: Battery Shunt, 2500A
List MB: Manual Battery
Disconnect
Optional DC-DC
Converter Module:
1C48241500
List 60: DC-DC
Converter Option
List 93: Optional Battery Tray
Page 10 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
LIST DESCRIPTIONS (582127000)
List Numbers (582127000)
List 1: Main Bay Common Equipment (Power and Distribution)
Features
♦
Provides common equipment for one “power and distribution” bay rated for up to 2000 amperes of
distribution.
♦
Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet).
♦
Accepts one (1) Controller.
♦
Includes the IB2 controller interface board.
Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves).
or
Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves).
Restrictions
When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly,
refer to the restrictions under these list descriptions.
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY
DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay
Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS.
2) Order one (1) List 21, 22, 23, or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery
disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Dual
Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under
LIST DESCRIPTIONS.
b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery
Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS.
c) Order one (1) ACU+ controller, P/N 1M820DNA or NCU controller, P/N 1M830DNA.
d) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
e) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring
Notes” under ACCESSORY DESCRIPTIONS.
f) Order a distribution cabinet top shield as required per List 29.
g) Order a battery shunt as required per List 90, 91, or 92.
3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order
module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031,
58870500032).
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf
58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks,
58870500022, 58870500031, 58870500032).
b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order
module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042).
♦
Page 11 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module
mounting shelf 58870500040 ordered (or order module mounting shelves with terminal
blocks, 58870500041, 58870500042).
b) Order converter modules as required, P/N 1C400483500E.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec.
No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33.
Order module mounting shelf(s) per PD588705300.
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module
mounting shelves with AC input cable assemblies, see PD588705300).
b) Order rectifier modules as required, P/N 1R482000E3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
6) Order battery trays as required per List 93.
a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.
st
List 2: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located In-Line with Main Bay
Features
♦
Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up
to 2000 amperes of distribution. Includes interbay power busbars and communications cable.
♦
Mounts to either left or right side of List 1 Main Bay.
♦
Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet).
♦
Includes SM-DU (provides bay interface to the system controller).
Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves).
or
Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves).
Restrictions
When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly,
refer to the restrictions under these list descriptions.
Will not accept List 21 and 22 distribution cabinet.
(List 21 and 22 are not provided with connection points for interbay busbars.)
Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.
Order maximum of one (1) List 2 or List 5 per Power System.
Cannot be used when List 5 is ordered. Order List 2 or List 5, not both.
Rear access required for installation of inter-bay busbars.
If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also
have low voltage disconnect (List LL or List LB).
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY
DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay
Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS.
2) Order one (1) List 23 or 24 distribution cabinet.
♦
Page 12 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
3)
4)
5)
6)
Home
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels,
battery disconnect panels, and/or return bar panel as required per “Single Voltage
Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST
DESCRIPTIONS.
b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery
Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring
Notes” under ACCESSORY DESCRIPTIONS.
e) Order a distribution cabinet top shield as required per List 29.
f) If distribution only, order a bottom rear distribution cabinet cover per List 4.
g) Order a battery shunt as required per List 90, 91, or 92.
588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order
module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031,
58870500032).
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf
58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks,
58870500022, 58870500031, 58870500032).
b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order
module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042).
a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf
58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041,
58870500042).
b) Order converter modules as required, P/N 1C400483500E.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec.
No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33.
Order module mounting shelf(s) per PD588705300.
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module
mounting shelves with AC input cable assemblies, see PD588705300).
b) Order rectifier modules as required, P/N 1R482000E3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
Order battery trays as required per List 93.
a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.
Page 13 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
nd
List 3: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located In-Line with Main Bay
Features
Home
♦
Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up
to 2000 amperes of distribution. Includes interbay power busbars and communications cable.
♦
Mounts to either left or right side of List 2 Supplemental Bay.
♦
Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet).
♦
Includes SM-DU (provides bay interface to the system controller).
Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves).
or
Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves).
Restrictions
When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly,
refer to the restrictions under these list descriptions.
Will not accept List 21 and 22 distribution cabinet.
(List 21 and 22 are not provided with connection points for interbay busbars.)
Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.
Order maximum of one (1) List 3 or List 6 per Power System.
Cannot be used when List 6 is ordered. Order List 3 or List 6, not both.
Rear access required for installation of inter-bay busbars.
If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also
have low voltage disconnect (List LL or List LB).
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY
DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay
Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS.
2) Order one (1) List 23 or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery
disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”,
“Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS.
b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery
Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring
Notes” under ACCESSORY DESCRIPTIONS.
e) Order a distribution cabinet top shield as required per List 29.
f) If distribution only, order a bottom rear distribution cabinet cover per List 4.
g) Order a battery shunt as required per List 90, 91, or 92.
3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order
module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031,
58870500032).
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf
58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks,
58870500022, 58870500031, 58870500032).
b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200.
♦
Page 14 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order
module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042).
a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf
58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041,
58870500042).
b) Order converter modules as required, P/N 1C400483500E.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec.
No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33.
Order module mounting shelf(s) per PD588705300.
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module
mounting shelves with AC input cable assemblies, see PD588705300).
b) Order rectifier modules as required, P/N 1R482000E3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
6) Order battery trays as required per List 93.
a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.
List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover
Features
Bottom rear cover shield for use when a
supplemental bay is configured for
“distribution only” (no module mounting
shelf).
Restrictions
Module mounting shelf(s) cannot be mounted in
a bay when List 4 is installed.
Ordering Notes
1) Order when a supplemental distribution bay is configured for “distribution only” (no module mounting
shelf).
♦
st
List 5: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located Remote from Main Bay
Features
♦
Provides common equipment for one remote “power and distribution or distribution only” bay rated for up
to 2000 amperes of distribution. Includes interbay communications cabling.
♦
Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet).
♦
Includes SM-DU (provides bay interface to the system controller).
♦
Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves).
or
Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves).
Page 15 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Restrictions
When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination
Assembly, refer to the restrictions under these list descriptions.
Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.
Order maximum of one (1) List 2 or List 5 per Power System.
Cannot be used when List 2 is ordered. Order List 2 or List 5, not both.
Interbay power cabling is not included, and must be separately provided per site requirements.
If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also
have low voltage disconnect (List LL or List LB).
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY
DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay
Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS.
2) Order one (1) List 21, 22, 23, or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery
disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”,
“Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS.
b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery
Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring
Notes” under ACCESSORY DESCRIPTIONS.
e) Order a distribution cabinet top shield as required per List 29.
f) If distribution only, order a bottom rear distribution cabinet cover per List 4.
g) Order a battery shunt as required per List 90, 91, or 92.
3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order
module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031,
58870500032).
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf
58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks,
58870500022, 58870500031, 58870500032).
b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order
module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042).
a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf
58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041,
58870500042).
b) Order converter modules as required, P/N 1C400483500E.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec.
No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33.
Order module mounting shelf(s) per PD588705300.
Page 16 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order
module mounting shelves with AC input cable assemblies, see PD588705300).
b) Order rectifier modules as required, P/N 1R482000E3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
6) Order battery trays as required per List 93.
a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.
Home
nd
List 6: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),
Located Remote from Main Bay
Features
♦
Provides common equipment for one remote “power and distribution or distribution only” bay rated for up
to 2000 amperes of distribution. Includes interbay communications cabling.
♦
Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet).
♦
Includes SM-DU (provides bay interface to the system controller).
Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves).
or
Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves).
Restrictions
When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly,
refer to the restrictions under these list descriptions.
Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.
Order maximum of one (1) List 3 or List 6 per Power System.
Cannot be used when List 3 is ordered. Order List 3 or List 6, not both.
Interbay power cabling is not included, and must be separately provided per site requirements.
If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also
have low voltage disconnect (List LL or List LB).
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY
DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay
Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS.
2) Order one (1) List 21, 22, 23, or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery
disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”,
“Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS.
b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery
Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring
Notes” under ACCESSORY DESCRIPTIONS.
e) Order a distribution cabinet top shield as required per List 29.
f) If distribution only, order a bottom rear distribution cabinet cover per List 4.
g) Order a battery shunt as required per List 90, 91, or 92.
♦
Page 17 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec.
No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List
31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022,
58870500031, 58870500032).
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf
58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks,
58870500022, 58870500031, 58870500032).
b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No.
588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order
module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042).
a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf
58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041,
58870500042).
b) Order converter modules as required, P/N 1C400483500E.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec.
No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33.
Order module mounting shelf(s) per PD588705300.
a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module
mounting shelves with AC input cable assemblies, see PD588705300).
b) Order rectifier modules as required, P/N 1R482000E3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
6) Order battery trays as required per List 93.
a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.
List 21: One-Row Distribution Cabinet
Features
♦
Accepts one (1) distribution panel.
♦ Rated for up to 600 amperes of distribution.
Restrictions
For use in List 1, List 5, and List 6 bays.
Cannot be ordered with List 1 if it is to be used with a List 2.
Not available for List 2 and List 3 bays (no interbay busbar landings available).
Battery disconnect panels cannot be ordered for use in a List 21.
Ordering Notes
1) Order one (1) distribution panel as required per “Single Voltage Distribution Panel” and “Dual Voltage
Distribution Panel” under LIST DESCRIPTIONS.
2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes”
under ACCESSORY DESCRIPTIONS.
Page 18 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
4) Order battery contactor, battery shunt, and low voltage disconnect options as required.
Home
List 22: Two-Row Distribution Cabinet
Features
♦
Accepts up to two (2) total distribution panels, battery disconnect
distribution panels, and/or return bar panel.
♦ Rated for up to 1200 amperes of distribution.
Restrictions
For use in List 1, List 5, and List 6.
Cannot be ordered with List 1 if it is to be used with a List 2.
Not available for List 2 and List 3 bays (no interbay busbar landings available).
Ordering Notes
1) Order up to two (2) distribution panels as required per “Single Voltage Distribution Panel”, “Dual Voltage
Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST
DESCRIPTIONS.
2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY
DESCRIPTIONS.
3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes”
under ACCESSORY DESCRIPTIONS.
4) Order battery contactor, battery shunt, and low voltage disconnect options as required.
List 23: Three-Row Distribution Cabinet
Features
♦
Accepts up to three (3) total distribution panels, battery disconnect
distribution panels, and/or return bar panel.
♦ Rated for up to 1800 amperes of distribution.
Restrictions
For use in List 1, List 2, List 3, List 5, and List 6.
Ordering Notes
1) Order up to three (3) distribution panels as required per “Single Voltage
Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect
Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS.
2) Order fuses and/or circuit breakers as required per “Distribution Devices”
under ACCESSORY DESCRIPTIONS.
3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes”
under ACCESSORY DESCRIPTIONS.
4) Order battery contactor, battery shunt, and low voltage disconnect options as required.
Page 19 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 24: Four-Row Distribution Cabinet
Features
♦
Accepts up to four (4) total distribution panels, battery disconnect
distribution panels, and/or return bar panel.
♦ Rated for up to 2000 amperes of distribution.
Restrictions
For use in List 1, List 2, List 3, List 5, and List 6.
Ordering Notes
1) Order up to four (4) distribution panels as required per “Single Voltage
Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect
Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS.
2) Order fuses and/or circuit breakers as required per “Distribution Devices”
under ACCESSORY DESCRIPTIONS.
3) Order input and load distribution lugs, lug adapters, and lug hardware kits
as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS.
4) Order battery contactor, battery shunt, and low voltage disconnect options as required.
List 29: Top Shield for Distribution Cabinet
Features
Plastic shield covers all wiring access openings in top of
distribution cabinet. Individual cutouts can be removed for wiring
as required for specific installation.
Ordering Notes
1) Where closed top cover is required, order one (1) List 29 for each List 21, 22, 23, and 24 ordered.
♦
List 30: Module Mounting Shelf Interface Components
(for Spec. No. 58870500021, 58870500022, 58870500031, 58870500032)
Features
♦
Provides components to add one (1) to five (5)
module mounting shelf(s) (Spec. No.
58870500021, 58870500022, 58870500031,
58870500032) to a Main or Supplemental Bay.
Refer to Power Data Sheet PD588705000 for
module mounting shelf information.
Restrictions
Includes 'module mounting shelf-to-power
system/distribution cabinet' interconnect components
only. The module mounting shelf(s) must be ordered
separately (choices are 58870500021, 58870500022,
58870500031, 58870500032).
Each bay (when used with a List 40 or 42) can be
equipped with a maximum of five (5) module mounting
shelves (see List 31 for expansion shelves).
Each bay (when used with a List 41) can be equipped
with either two (2) or four (4) module mounting shelves
(see List 31 for expansion shelves).
Ordering Notes
1) Order one (1) List 30 per module mounting shelf(s)
Spec. No. 588705000 to be installed in the bay
For
♦
For
For
Use
w/ 1
-Ro
w
Firs
t
Use
Cab
w/ 2
Use
w/ 3
-
-Ro
w
or 4
--R
ow
Cab
ine
t
Ca b
ine
t
inet
Set
for
Sec
Use
ond
w/ (
Set
1) M
for
Use odule
Mo
w/ (
Thir
unt
2) M
dS
ing
odu
et f
She
or U
le M
lf
se
oun
w/ (
Fou
ting
3
rth
)M
She
Set
odu
lves
for
Use le Mou
ntin
w
Fift
/ (4
gS
hS
)M
helv
et f
or U odule
es
Mo
se
u
w/ (
5) M nting S
h
odu
le M elves
oun
ting
She
lves
Page 20 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
with these interconnect components (one to five) and specify the number of rows in the
distribution cabinet so correct busbars can be provided.
2) Order module mounting shelf(s) as required per PD588705000 (choices are 58870500021,
58870500022, 58870500031, 58870500032). (58870500021 required when List 40, 41, or 42 ordered
with the system.)
3) Order rectifier modules as required per P/N 1R483500E, 1R483200E, or 1R483200.
4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting
position in the system, as desired.
List 31: Module Mounting Shelf Field Expansion Kit
(for Spec. No. 58870500022, 58870500031, 58870500032)
Features
Provides busbars and mounting hardware to tie the DC
output busbars in a field installed module mounting shelf
Spec. No. 58870500022, 58870500031, 58870500032 to the
system’s DC busbars or between two (2) module expansion
Shelf Mounting Hardware
shelves.
Restrictions
Maximum of two (2) List 31 per bay.
AC inputs MUST be wired directly to the expansion shelf(s).
Ordering Notes
1) Order List 31 for a module mounting shelf Spec. No.
588705000 to be added in the field.
Interconnecting Busbars
2) Order a module mounting shelf as required per
PD588705000 (choices are 58870500022, 58870500031,
58870500032).
Busbar Mounting Hardware
3) Order rectifier modules as required per P/N 1R483500E,
1R483200E, or 1R483200.
4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting
position in the system, as desired.
♦
Page 21 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 32: Module Mounting Shelf Interface Components (for Spec. No. 588705300)
Features
♦
Provides components to add one (1) to five (5) module
mounting shelf(s) (Spec. No. 588705300) to a Main or
Supplemental Bay.
For Use w/ (1) Rectifier Shelf
Refer to Power Data Sheet PD588705300 for module
mounting shelf information.
Restrictions
For Use w/ (2) Rectifier Shelves
Includes 'module mounting shelf-to-power
system/distribution cabinet' interconnect components only.
For Use w/ 1-Row Cabinet
The module mounting shelf(s) must be ordered separately.
Refer to List 60 if converters are to be used in the module
mounting shelf (main bay only).
For Use w/ (3) Rectifier Shelves
Each bay (when used with a List 40 or 42) can be equipped
with a maximum of five (5) module mounting shelves (see
For Use w/ 2-Row Cabinet
List 33 for expansion shelves).
Each bay (when used with a List 41) can be equipped with
either two (2) or four (4) mounting shelves (see List 33 for
expansion shelves).
For Use w/ (4) Rectifier Shelves
Ordering Notes
1) Order one (1) List 32 per module mounting shelf(s)
For Use w/ 3- or 4- Row Cabinet
Spec. No. 588705300 to be installed in the bay with
these interconnect components (one to five) and specify
the number of rows in the distribution cabinet so correct
busbars can be provided.
2) Order module mounting shelf(s) as required per
For Use w/ (5) Rectifier Shelves
PD588705300.
3) Order rectifier modules as required per P/N 1R482000E3.
4) Order optional DC-DC converter modules as required, P/N 1C48241500 (Main Bay Only).
Requires List 60 to be installed in Main Bay.
♦
List 33: Module Mounting Shelf Field Expansion Kit (for Spec. No. 588705300)
Features
Provides a field expansion module mounting shelf
Spec. No. 588705300.
Restrictions
Maximum of two (2) List 33 per bay.
AC inputs MUST be wired directly to the expansion
shelf(s).
Ordering Notes
1) Order List 33 for a module mounting shelf Spec. No.
588705300 to be added in the field.
2) Order rectifier modules as required per P/N 1R482000E3.
3) Order optional DC-DC converter modules as required, P/N 1C48241500 (Main Bay Only).
Requires List 60 to be installed in Main Bay.
♦
Page 22 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 34: Module Mounting Shelf Interface Components
(for Spec. No. 58870500040, 58870500041, 58870500042)
Features
♦
Provides components to add one (1) to five (5)
module mounting shelf(s) (Spec. No.
58870500040, 58870500041, 58870500042) to a
Main or Supplemental Bay.
For
Use
w/ 3
-
or 4
--R
Refer to Power Data Sheet PD588705000 for
ow
Cab
ine
module mounting shelf information.
t
For
Restrictions
Use
w/ 2
-Ro
wC
Includes 'module mounting shelf-to-power
abi
net
system/distribution cabinet' interconnect components
For
only. The module mounting shelf(s) must be ordered
Use
w/ 1
separately (choices are 58870500040, 58870500041,
-Ro
wC
abin
58870500042).
et
Firs
t Se
t fo
Each bay (when used with a List 45 or 47) can be
r Us
Sec
ew
ond
/ (1
equipped with a maximum of five (5) module mounting
Set
)M
for
odu
U
le M
se w
shelves (see List 35 for expansion shelves).
oun
Thir
/ (2
ting
)M
dS
odu
et f
She
or U
le M
Each bay (when used with a List 46) can be equipped
lf
se
oun
w/ (
Fou
ting
3) M
rth
with either two (2) or four (4) module mounting shelves
She
Set
odu
lves
for
Use le Mou
(see List 35 for expansion shelves).
ntin
w/ (
Fift
gS
4) M
hS
helv
et f
or U odule
es
Ordering Notes
Mo
se
u
w/ (
5) M nting S
1) Order one (1) List 34 per module mounting shelf(s)
h
odu
le M elves
oun
Spec. No. 588705000 to be installed in the bay
ting
She
lves
with these interconnect components (one to five)
and specify the number of rows in the distribution
cabinet so correct busbars can be provided.
2) Order module mounting shelf(s) as required per PD588705000 (choices are 58870500040,
58870500041, 58870500042). (58870500040 required when List 45, 46, or 47 ordered with the system.)
3) Order converter modules as required, P/N 1C400483500E.
4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting
position in the system, as desired.
♦
List 35: Module Mounting Shelf Field Expansion Kit
(for Spec. No. 58870500041, 58870500042)
Features
Provides busbars and mounting hardware to tie the DC
output busbars in a field installed module mounting shelf
Spec. No. 58870500041, 58870500042 to the system’s DC
busbars or between two (2) module expansion shelves.
Restrictions
Maximum of two (2) List 35 per bay.
DC inputs MUST be wired directly to the expansion shelf(s).
Ordering Notes
1) Order List 35 for a module mounting shelf Spec. No.
588705000 to be added in the field.
2) Order a module mounting shelf as required per
PD588705000 (choices are 58870500041, 58870500042).
3) Order converter modules as required, P/N 1C400483500E.
♦
Shelf Mounting Hardware
Interconnecting Busbars
Busbar Mounting Hardware
Page 23 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module
mounting position in the system, as desired.
Home
List 40: Front Access AC Input Termination Assembly
(1 AC Feed per 1 Rectifier, Single Phase, 1-5 Shelves)
Features
Provides AC input terminal blocks for connection of single phase 208 VAC / 240 VAC input feeds for all
rectifier positions in the bay. One (1) AC input feed required per one (1) rectifier position. Refer to “AC
Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with
588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on
page 86 for specific wiring details.
Restrictions
For use with 58870500021 or 588705300 module mounting shelf only.
Factory installed only.
For initial installation only. Initial module mounting shelves are factory wired to List 40. If a field expansion
module mounting shelf is added to the system, AC inputs MUST be wired directly to the shelf.
Ordering Notes
1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords,
AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300.
♦
List 41: Front Access AC Input Termination Assembly
(1 AC Feed per 2 Rectifiers, Single Phase, 1-5 Shelves)
Features
Provides AC input terminal blocks for connection of single phase 208 VAC / 240 VAC input feeds for all
rectifier positions in the bay. One (1) AC input feed required per two (2) rectifier positions. Refer to “AC
Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with
588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on
page 86 for specific wiring details.
Restrictions
For use with 58870500021 or 58870530001 module mounting shelves only.
Factory installed only.
For initial installation only. Initial module mounting shelves are factory wired to List 41. If a field expansion
module mounting shelf is added to the system, AC inputs MUST be wired directly to the shelf.
Ordering Notes
1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords,
AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300.
♦
List 42: Front Access AC Input Termination Assembly
(1 AC Feed per 3 Rectifiers, 3-Phase, 1-5 Shelves)
Features
Provides AC input terminal blocks for connection of three phase 208/240 volts AC input feeds for all
rectifier positions in the bay. One (1) AC input feed required per three (3) rectifier positions. Refer to “AC
Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with
588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on
page 86 for specific wiring details.
Restrictions
For use with 58870500021 or 588705300 module mounting shelf only.
Factory installed only.
♦
Page 24 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
For initial installation only. Initial module mounting shelves are factory wired to List 42. If a field
expansion module mounting shelf is added to the system, AC inputs MUST be wired directly to the
shelf.
Ordering Notes
1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords,
AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300.
List 45: Front Access DC Input Termination Assembly
(1 DC Feed per 1 Converter, 1-5 Shelves)
Features
Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in
the bay. One (1) DC input feed required per one (1) converter position. Refer to “400V DC Input
Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000
Module Mounting Shelves with Converters” on page 92 for specific wiring details.
Restrictions
For use with 58870500040 module mounting shelf only.
Factory installed only.
For initial installation only. Initial module mounting shelves are factory wired to List 45. If a field expansion
module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf.
Ordering Notes
1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal
blocks). See PD588705000.
♦
List 46: Front Access DC Input Termination Assembly
(1 DC Feed per 2 Converters, 2 or 4 Shelves)
Features
Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in
the bay. One (1) DC input feed required per two (2) converter positions. Refer to “400V DC Input
Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000
Module Mounting Shelves with Converters” on page 92 for specific wiring details.
Restrictions
For use with 58870500040 module mounting shelf only.
Factory installed only.
For initial installation only. Initial module mounting shelves are factory wired to List 46. If a field expansion
module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf.
List 46 can only be used with either two (2) or four (4) module mounting shelves.
Ordering Notes
1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal
blocks). See PD588705000.
♦
List 47: Front Access DC Input Termination Assembly
(1 DC Feed per 3 Converters, 1-5 Shelves)
Features
♦
Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in
the bay. One (1) DC input feed required per three (3) converter positions. Refer to “400V DC Input
Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000
Module Mounting Shelves with Converters” on page 92 for specific wiring details.
Page 25 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Restrictions
For use with 58870500040 module mounting shelf only.
Factory installed only.
For initial installation only. Initial module mounting shelves are factory wired to List 47. If a field expansion
module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf.
Ordering Notes
1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal
blocks). See PD588705000.
List 60: Converter Interface Components (for Spec. No. 588705300)
Features
Provides components to interface
converters in Spec. No. 588705300
module mounting shelves to the
distribution cabinet.
Restrictions
For Use w/ (1)
Must be used in systems equipped with
For Use w/ (2
Rectifier/Converter Shelf
For Use w/ (3)
Rectifier/Converter Shelves
Spec. No. 588705300 module mounting
Rectifier/Converter Shelves
For Use w/ (4)
shelves.
Rectifier/Converter Shelves
For Use w/ (5)
Must be installed in main bay only.
Rectifier/Converter Shelves
Must be used in conjunction with a dual
voltage bus distribution panel.
Ordering Notes
1) Order List 60 as required. Quantity of List 60 must equal the quantity of module mounting shelf(s) Spec.
No. 588705300 installed in the bay with a maximum of four (4) List 60. Note that if five (5) shelves are in
the bay, the quantity of List 60 is still four (4).
2) Specify the number of module mounting shelf(s) Spec. No. 588705300 installed in the bay (one to five) so
correct busbars can be provided.
3) Order up to three (3) converter modules, P/N 1C48241500, per module mounting shelf. Each List 60
allows the three right-most shelf positions (when viewed from the front) to accept either converter or
rectifier modules.
♦
List 90: Optional Battery Shunt, 800 A
Features
♦ Provides an 800 A battery shunt.
Restrictions
For use with List 21 only.
Cannot be used with low voltage load disconnect (LVLD) in a List 21.
Ordering Notes
1) Order as required.
Page 26 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 91: Optional Battery Shunt, 2000 A
Features
♦ Provides a 2000 A battery shunt.
Restrictions
For use with List 22 only.
Ordering Notes
1) Order as required.
List 92: Optional Battery Shunt, 2500 A
Features
♦ Provides a 2500 A battery shunt.
Restrictions
For use with List 23 and 24 only.
Ordering Notes
1) Order as required.
Page 27 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 93: Optional Battery Tray, Pre-Cabled
Features
♦
Each List 93 provides one (1) battery tray factory
mounted in the 23” wide system relay rack specified
when ordered. Each battery tray holds four (4) 12 V
front terminal valve regulated lead acid (VRLA)
batteries. Battery cabling is factory provided and
connected to the system’s main busbars. Batteries
are configured as one (1) 48 V string per tray.
♦
Battery trays can be ordered with or without a battery
disconnect circuit breaker. When a circuit breaker is
ordered, it is provided in the -48 V lead of each battery
string (1 circuit breaker per tray).
♦
Battery tray dimensions are 21.3” wide X 24.4” deep. Refer to “List 93 (Battery Tray)” under PHYSICAL
SIZE INFORMATION for a typical battery tray arrangement.
♦ Battery spacers included.
Restrictions
Designed to accommodate the batteries listed under “Batteries” in the ACCESSORY DESCRIPTIONS
section.
A single battery tray must mount at bottom of relay rack. Multiple battery trays must mount starting at bottom
of relay rack and working upward. Factory spaces battery trays 6RU, 7RU, or 8RU apart as determined by
battery selected. If no battery selected, factory spaces battery trays 8RU apart. Spacing can be increased
above that required for the battery selected up to a maximum of 8RU.
Cable size for each tray is 2 AWG for optional battery disconnect circuit breaker selected up to 100 A and 1/0
AWG for circuit breaker selected over 100 A or if circuit breaker is not selected.
Maximum number of List 93 per relay rack is four (4).
Not a stand-alone battery system. Must be used as part of a power system that includes a List 1 (List 2, List
3, List 5, or List 6) with a List 21, 22, 23, or 24 and a List 30.
Ordering Notes
1) Order up to four (4) battery trays per relay rack, as required.
2) Order battery cable termination kit, one per bay. P/N 553584 for use with List 21, P/N 555478 for use
with Lists 22, 23 and 24.
3) Order batteries separately. See “Batteries” in the ACCESSORY DESCRIPTIONS section. Battery cables
and lugs factory provided and connected.
4) If optional battery tray battery disconnect circuit breaker is desired, order per “Optional Battery Tray
Battery Disconnect Circuit Breaker and Housing Kits” in the ACCESSORY DESCRIPTIONS section.
5) If optional battery tray front battery cover is desired, order per “Optional Battery Tray Front Battery Cover
Kits” in the ACCESSORY DESCRIPTIONS section.
P/N 553584
P/N 555478
Page 28 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Single Voltage Distribution Panels
List AA: -48 V Distribution Panel (with Return Busbar) and
List AB: -48 V Distribution Panel (without Return Busbar),
(24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions
Features
♦
(24) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses,
1 A to 300 A Bullet Nose Type Circuit Breakers, or accepts
“Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 550224)”.
♦
List AA includes a Return Busbar; List AB does not include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) List AB: To terminate load returns within the distribution cabinet, order List GA as required.
4) Order circuit breakers as required per Table 10 or Table 11.
5) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
6) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required.
7) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
8) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
Load Return
Connections
Return Busbar
(not included with List AB)
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 0.625 inches.
Load
Connections
Page 29 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List AC: -48 V Distribution Panel (with Return Busbar) and
List AD: -48 V Distribution Panel (without Return Busbar),
(4) GJ/218 Circuit Breaker Positions
Features
♦
(4) -48 V Load Distribution Circuit Breaker Mounting Positions:
100 A to 800 A GJ/218 Type Circuit Breakers.
♦
List AC includes a Return Busbar; List AD does not include a Return Busbar.
600 A Maximum Capacity.
Maximum current rating of each landing point is 360 A.
Restrictions
Can be installed in any bus row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Maximum lug width, 1.375 inches.
For an 800 A circuit breaker, load must not exceed 600 A.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) List AD: To terminate load returns within the distribution cabinet, order List GA as required.
4) Order circuit breakers and associated jumper kits as required per Table 14.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
♦
Return Busbar
(not included with List AD)
Load Return
Connections
Load
Connections
LOAD AND LOAD RETURN CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.375 inches.
Page 30 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AE: -48 V Distribution Panel,
(2) TPH Fuse Positions (without Shunts) (without Return Busbar)
Features
♦
Home
(2) -48 V Distribution Fuse Mounting Positions:
70 A to 600 A TPH Type Fuses.
♦
Does NOT include Shunts.
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay).
Maximum lug width, 1.88 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.88 inches.
Page 31 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AF: -48 V Distribution Panel,
(2) TPH Fuse Positions (with Shunts) (without Return Busbar)
Features
Home
♦
(2) -48 V Distribution Fuse Mounting Positions:
70 A to 600 A TPH Type Fuses.
♦
Includes Shunts, 800 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring
device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+
(internal to the distribution cabinet).
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Maximum lug width, 1.88 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.88 inches.
Page 32 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AG: -48 V Distribution Panel,
(4) TPH Fuse Positions (without Shunts) (without Return Busbar)
Features
♦
Home
(4) -48 V Distribution Fuse Mounting Positions:
70 A to 400 A TPH Type Fuses.
♦
Does NOT include Shunts.
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay).
Maximum lug width, 1.75 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.75 inches.
Page 33 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AH: -48 V Distribution Panel,
(4) TPH Fuse Positions (with Shunts) (without Return Busbar)
Features
Home
♦
(4) -48 V Distribution Fuse Mounting Positions:
70 A to 400 A TPH Type Fuses.
♦
Includes Shunts, 600 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring
device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+
(internal to the distribution cabinet).
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay).
Maximum lug width, 1.75 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.75 inches.
Page 34 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AJ: -48 V Distribution Panel,
(4) TPL-B Fuse Positions (without Shunts) (without Return Busbar)
Features
♦
Home
(4) -48 V Distribution Fuse Mounting Positions:
70 A to 250 A TPL-B Type Fuses.
♦
Does NOT include Shunts.
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Maximum lug width, 1.50 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 16. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548185) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (nuts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Studs on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.5 inches.
Page 35 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List AK: -48 V Distribution Panel,
(4) TPL-B Fuse Positions (with Shunts) (without Return Busbar)
Features
Home
♦
(4) -48 V Distribution Fuse Mounting Positions:
70 A to 250 A TPL-B Type Fuses.
♦
Includes Shunts, 300 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring
device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+
(internal to the distribution cabinet).
♦
Does NOT include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Maximum lug width, 1.50 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL per panel as required.
3) To terminate load returns within the distribution cabinet, order List GA as required.
4) Order fuses as required per Table 16. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
6) Order lug hardware kit (P/N 548185) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (nuts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load
Connections
LOAD CONNECTIONS
3/8-16 Studs on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.5 inches.
Page 36 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Dual Voltage Distribution Panels
List DA: -48 V / +24 V Distribution Panel,
(17) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and
(4) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar)
Features
♦
(17) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
(4) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers.
♦
Includes a Return Busbar.
600 A Maximum Total Capacity:
600 A Maximum -48 V Distribution Capacity.
256 A Maximum +24 V Distribution Capacity.
Restrictions
Cannot be used in a supplemental bay.
Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage
distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number.
Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL (for 48 V positions) as required.
3) Order circuit breakers as required per Table 10 or Table 11.
4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required.
6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
♦
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply
Load Return
or order additional
Connections
hardware)
Maximum Lug Width:
0.625 inches.
+24
Distr V
ibutio
n
-48V
D
istrib
utio
n
Load
Connections
Page 37 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List DB: -48 V / +24 V Distribution Panel,
(13) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and
(8) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar)
Features
♦
(13) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
(8) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses,
1 A to 300 A Bullet Nose Type Circuit Breakers.
♦
Includes a Return Busbar.
Home
600 A Maximum Total Capacity:
600 A Maximum -48 V Distribution Capacity.
500 A Maximum +24 V Distribution Capacity.
Restrictions
Cannot be used in a supplemental bay.
Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage
distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number.
Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL (for 48 V positions) as required.
3) Order circuit breakers as required per Table 10 or Table 11.
4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required.
6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
♦
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply
Load Return
or order additional
Connections
hardware)
Maximum Lug Width:
0.625 inches.
+24V
Distr
ibuti
on
-48V
D
Load
Connections
istrib
ution
Page 38 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List DC: -48 V / +24 V Distribution Panel,
(9) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and
(12) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar)
Features
♦
(9) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
(12) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses,
1 A to 300 A Bullet Nose Type Circuit Breakers.
♦
Includes a Return Busbar.
Home
600 A Maximum Total Capacity:
576 A Maximum -48 V Distribution Capacity.
500 A Maximum +24 V Distribution Capacity.
Restrictions
Cannot be used in a supplemental bay.
Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage
distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number.
Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL (for 48 V positions) as required.
3) Order circuit breakers as required per Table 10 or Table 11.
4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required.
6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
♦
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply
Load Return
or order additional
Connections
hardware)
Maximum Lug Width:
0.625 inches.
+24V
Distr
ibutio
n
-48V
Load
Connections
Distr
ibutio
n
Page 39 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List DD: -48 V / +24 V Distribution Panel,
(5) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and
(16) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar)
Features
♦
(5) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
(16) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses,
1 A to 300 A Bullet Nose Type Circuit Breakers.
♦
Includes a Return Busbar.
Home
600 A Maximum Total Capacity:
320 A Maximum -48 V Distribution Capacity.
500 A Maximum +24 V Distribution Capacity.
Restrictions
Cannot be used in a supplemental bay.
Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage
distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number.
Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Specify row for panel location(s).
2) Order low voltage load disconnect List LL (for 48 V positions) as required.
3) Order circuit breakers as required per Table 10 or Table 11.
4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required.
6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
♦
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply
Load Return
or order additional
Connections
hardware)
Maximum Lug Width:
0.625 inches.
+24V
Distr
ibutio
n
-48
Distr V
ibuti
on
Load
Connections
Page 40 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Battery Disconnect Distribution Panels
Home
List BA: Battery Disconnect Distribution Panel (with Return Busbar) and
List BB: Battery Disconnect Distribution Panel (without Return Busbar),
(24) Bullet/TPS/TLS Circuit Breaker/Fuse Battery Disconnect Positions
Features
♦
(24) -48 V Battery Disconnect Fuse / Circuit Breaker Mounting Positions:
3 A to 100 A TPS/TLS Type Fuses,
1 A to 300 A Bullet Nose Type Circuit Breakers.
♦
List BA includes a Return Busbar; List BB does not include a Return Busbar.
♦ 600 A Maximum Capacity.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect distribution panel per distribution cabinet).
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions.
225 A, 250 A, and 300 A circuit breakers occupy three mounting positions.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Maximum lug width, 0.625 inches.
Ordering Notes
1) Order circuit breakers as required per Table 10 or Table 11.
2) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per
fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17.
3) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 27.
4) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20
hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points.
BATTERY AND BATTERY RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
Maximum Lug Width: 0.625 inches.
(Customer must supply
or order additional
hardware)
Return Busbar
(not included with List BB)
Battery Return
Connections
Battery
Connections
Page 41 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List BC: Battery Disconnect Distribution Panel (with Return Busbar) and
List BD: Battery Disconnect Distribution Panel (without Return Busbar),
(4) GJ/218 Circuit Breaker Battery Disconnect Positions
Features
♦
(4) -48 V Battery Disconnect Circuit Breaker Mounting Positions:
100 A to 800 A GJ/218 Type Circuit Breakers.
♦
List BC Includes a Return Busbar; List BD does not include a Return Busbar.
Home
600 A Maximum Capacity.
Maximum current rating of each landing point is 360 A.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect panel per distribution cabinet).
Maximum lug width, 1.375 inches.
For an 800 A circuit breaker, load must not exceed 600 A.
Ordering Notes
1) Order circuit breakers and associated jumper kits as required per Table 14.
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
♦
BATTERY AND BATTERY RETURN CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
Battery
(Customer must supply
Connections
or order additional
Battery Return
hardware)
Connections
Maximum Lug Width:
1.375 inches.
Return Busbar
(not included
with List BD)
Page 42 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List BE: Battery Disconnect Distribution Panel,
(2) TPH Fuse Battery Disconnect Position (without Shunts) (without Return Busbar)
Features
♦
(2) -48 V Battery Disconnect Fuse Mounting Positions:
70 A to 600 A TPH Type Fuses.
♦
Does NOT include Shunts.
♦
Does NOT include a Return Busbar.
Home
♦ 1200 A Maximum Capacity.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect panel per distribution cabinet).
Maximum lug width, 1.88 inches.
Ordering Notes
1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
BATTERY CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
or order additional
Battery
hardware)
Connections
Maximum Lug Width: 1.88 inches.
Page 43 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List BF: Battery Disconnect Distribution Panel,
(2) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar)
Features
Home
♦
(2) -48 V Battery Disconnect Fuse Mounting Positions:
70 A to 600 A TPH Type Fuses.
♦
Includes Shunts, 800 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring
device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+
(internal to the distribution cabinet).
♦
Does NOT include a Return Busbar.
♦ 1200 A Maximum Capacity.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect panel per distribution cabinet).
Maximum lug width, 1.88 inches.
Ordering Notes
1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
BATTERY CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
or order additional
Battery
hardware)
Connections
Maximum Lug Width: 1.88 inches.
Page 44 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List BG: Battery Disconnect Distribution Panel,
(4) TPH Fuse Battery Disconnect Positions (without Shunts) (without Return Busbar)
Features
♦
(4) -48 V Battery Disconnect Fuse Mounting Positions:
70 A to 400 A TPH Type Fuses.
♦
Does NOT include Shunts.
♦
Does NOT include a Return Busbar.
Home
♦ 1200 A Maximum Capacity.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect panel per distribution cabinet).
Maximum lug width, 1.75 inches.
Ordering Notes
1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
BATTERY CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
Battery
or order additional
Connections
hardware)
Maximum Lug Width: 1.75 inches.
Page 45 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List BH: Battery Disconnect Distribution Panel,
(4) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar)
Features
Home
♦
(4) -48 V Battery Disconnect Fuse Mounting Positions:
70 A to 400 A TPH Type Fuses.
♦
Includes Shunts, 600 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring
device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+
(internal to the distribution cabinet).
♦
Does NOT include a Return Busbar.
♦ 1200 A Maximum Capacity.
Restrictions
Cannot be used with List 21.
Must be installed in top row only (limit one battery disconnect panel per distribution cabinet).
Maximum lug width, 1.75 inches.
Ordering Notes
1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17.
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 28.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
BATTERY CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
or order additional
Battery
hardware)
Connections
Maximum Lug Width: 1.75 inches.
Page 46 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Return Bar Panel
List GA: Return Bar Panel
Features
♦
Return bar panel for use with distribution panels when internal load returns are required.
♦ 1200 A Maximum Capacity.
Restrictions
Cannot be used in a 1- row distribution cabinet.
Can be installed in any row 1-4 of a 2-, 3-, or 4-row distribution cabinet.
Maximum lug width, 1.38 inches.
Ordering Notes
1) Specify row for panel location(s).
2) To terminate load and/or battery returns within the distribution cabinet, order List GA as required.
3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16
hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points.
Load and/or Battery
Return Connections
LOAD AND/OR BATTERY RETURN CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.38 inches.
Page 47 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Battery Disconnect Contactors
List CA: 600 A Battery Disconnect Contactor
Features
♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet.
Restrictions
Main bay only.
Must be used with List LB, MB, or both.
For use with List 21 only.
Can only use LVLD or LVBD on List 21, not both.
Ordering Notes
1) Order as required.
List CB: 1200 A Battery Disconnect Contactor
Features
♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet.
Restrictions
Main bay only.
Must be used with List LB, MB, or both.
For use with List 22, 23, or 24 only.
If used in List 23 or 24, system capacity is reduced to 1200 A.
Ordering Notes
1) Order as required.
List CC: 2000 A Battery Disconnect Contactor
Features
♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet.
Restrictions
Main bay only.
Must be used with List LB, MB, or both.
For use with List 22, 23, or 24 only.
Ordering Notes
1) Order as required.
Page 48 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Low Voltage Disconnect Options
List LB: Low Voltage Battery Disconnect (LVBD)
Features
♦
Adds Low Voltage Battery Disconnect (LVBD) to the system.
Adds LVD Driver circuit card P/N 540972 or LVD Driver Lite circuit card P/N 547873 to the main bay
distribution cabinet.
Restrictions
Must be used with List CA, CB, or CC.
Installed in main bay only.
Ordering Notes
1) Order if low voltage battery disconnect (LVBD) is required.
2) Can be combined with manual battery disconnect (List MB) if required.
♦
List LL: Low Voltage Load Disconnect (LVLD)
Features
♦
Adds low voltage load disconnect (LVLD) to a distribution panel.
Adds LVD Driver circuit card P/N 540972 (main bay) / 547702 (supplemental bay) or LVD Driver Lite
circuit card P/N 547873 (main bay) / 547874 (supplemental bay) to a distribution cabinet, one per
distribution cabinet.
Restrictions
Must be used with List AA through AK and DA through DD.
Ordering Notes
1) Order low voltage load disconnect (LVLD) per load distribution panel (one per row) as required. Specify
by row.
♦
Manual Battery Disconnect Option
List MB: Manual Battery Disconnect
Features
♦
Adds manual battery disconnect to the system.
♦ Adds manual disconnect circuit card P/N 540973 to the system.
Restrictions
Must be used with List CA, CB, or CC.
Installed in main bay only.
Ordering Notes
1) Order if manual battery disconnect is required.
2) Can be combined with low voltage battery disconnect (List LB) if required.
Page 49 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
ACCESSORY DESCRIPTIONS
Controller
ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA
Features
♦
Provides one (1) Model M820DNA, Spec. No. 1M820DNA system
controller.
Factory programmed with the configuration file required for the system
configuration ordered.
Note: For custom ACU+ configurations, contact Emerson.
Restrictions
Only one (1) controller per power system is required.
Mounts in the main bay (List 1) distribution cabinet.
Cannot be installed in a List 2, List 3, List 5, or List 6 supplemental bay.
Ordering Notes
1) Order one (1) controller (P/N 1M820DNA or 1M830DNA) per power system.
2) Order optional EIB (Controller Extended Interface Board) as required, P/N 548120.
3) Order optional SM-DU+ Shunt Monitoring (P/N 548078) for any fuse panel with shunts (Lists AF, AH, AK,
BF, or BH) or any GJ/218 panels (Lists AC, AD, BC, or BD) that are equipped with shunted breakers.
(The SM-DU+ is factory-wired to the shunts.)
4) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as
required. The temperature probe(s) may also be used for the battery charge temperature compensation
feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” for
additional information.
5) Order optional supervisory modules as desired (shipped loose).
♦
•
SM-TEMP (Supervisory Module for Temperature Probes).
Note: A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature
probes that can be used in the power system for ambient and battery monitoring.
NCU (NetSure Control Unit) Controller, P/N 1M830DNA
Features
♦
Provides one (1) Model M830DNA, Spec. No. 1M830DNA system
controller.
Factory programmed with the configuration file required for the system
configuration ordered.
Note: For custom NCU configurations, contact Emerson.
Restrictions
Only one (1) controller per power system is required.
Mounts in the main bay (List 1) distribution cabinet.
Cannot be installed in a List 2, List 3, List 5, or List 6 supplemental bay.
Cannot be used with DC-DC Converter Modules P/N 1C400483500E.
Ordering Notes
1) Order one (1) controller (P/N 1M830DNA or 1M820DNA) per power system.
2) If the NCU Controller (1M830DNA) is ordered, order a “2nd Ethernet Port Add-On Kit” P/N 559252 if
required. For retrofitting into older bays, order “2nd Ethernet Port Retrofit Kit” P/N 559251.
3) Order optional EIB (Controller Extended Interface Board) as required, P/N 548120.
♦
Page 50 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
4) Order optional SM-DU+ Shunt Monitoring (P/N 548078) for any fuse panel with shunts (Lists AF,
AH, AK, BF, or BH) or any GJ/218 panels (Lists AC, AD, BC, or BD) that are equipped with shunted
breakers. (The SM-DU+ is factory-wired to the shunts.)
5) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as
required. The temperature probe(s) may also be used for the battery charge temperature compensation
feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” for
additional information.
6) Order optional supervisory modules as desired (shipped loose).
•
SM-TEMP (Supervisory Module for Temperature Probes).
Note: A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature
probes that can be used in the power system for ambient and battery monitoring.
NCU Controller 2nd Ethernet Port Kits
NCU Controller 2nd Ethernet Port Add-On Kit, P/N 559252
Features
Provides the IB4 board with a second Ethernet port. The Ethernet port located on the NCU Controller’s
front panel can be used to connect a computer directly to the NCU. The Ethernet port located on the IB4
board can be used to connect the NCU to your Local Area Network (LAN).
Restrictions
For use only with NCU controller, not the ACU+ controller. Factory installed in a main bay if initially ordered
with the power system. Field installable only into a main bay if initially ordered with the NCU controller.
Ordering Notes
1) If a second Ethernet port is required, order kit P/N 559252. For field upgrade of systems originally
configured with the ACU+ controller, order kit P/N 559251. The field upgrade must also include the NCU
controller replacing the ACU+ controller.
♦
NCU Controller 2nd Ethernet Port Retrofit Kit, P/N 559251
Features
♦
Provides a complete control module assembly that allows an IB4 board to be connected to the NCU in an
older main bay.
Provides the IB4 board with a second Ethernet port. The Ethernet port located on the NCU Controller’s
front panel can be used to connect a computer directly to the NCU. The Ethernet port located on the IB4
board can be used to connect the NCU to your Local Area Network (LAN).
Restrictions
Field installable only into a main bay if initially ordered with the ACU+ controller. The field upgrade must also
include the NCU controller replacing the ACU+ controller.
Ordering Notes
1) For field upgrade of systems originally configured with the ACU+ controller, order kit P/N 559251. The
field upgrade must also include the NCU controller replacing the ACU+ controller.
♦
Page 51 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Optional EIB (Controller Extended Interface Board), P/N 548120
Home
Features
♦
Provides additional connection points for temperature probes, voltage and current
inputs, and programmable relay outputs.
The base system contains interface board IB2 which provides eight (8)
programmable form C- relay outputs, eight (8) programmable binary inputs, and
two (2) temperature inputs. The EIB option provides five (5) programmable form-C
relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8)
battery midpoint inputs.
Restrictions
Only one (1) EIB per power system. Must be installed in the main bay.
Ordering Notes
1) Order by P/N 548120 as required. Must be ordered if ordering converters. Also
order up to two (2) additional temperature probes, as desired. See “Optional
Temperature Probes”.
2) Refer to “In-Line Fuse and Resistor Pigtail Kits” on page 52 for in-line resistor pigtails for use with shunt
inputs and in-line fuse pigtails for use with battery midpoint inputs.
♦
Optional SM-DU+ Shunt Monitoring, P/N 548078
Features
♦ Provides twenty-five (25) shunt monitoring inputs.
Ordering Notes
1) Order optional SM-DU+ Shunt Monitoring for any fuse
panel with shunts (Lists AF, AH, AK, BF, or BH) or any
GJ/218 panels (Lists AC, AD, BC, or BD) that are
equipped with shunted breakers. (The SM-DU+ is
factory-wired to the shunts.) Order by P/N 548078 as
required.
2) Refer to “In-Line Fuse and Resistor Pigtail Kits” on
page 52 for in-line resistor pigtails for use with shunt
inputs and in-line fuse pigtails for use with battery
midpoint inputs.
In-Line Fuse and Resistor Pigtail Kits
In-line fuse kits should be used for connecting to battery or bus potentials for use with the digital inputs on the
IB2 Interface Board and the battery midpoint/block voltage inputs on the EIB Extended Interface Board. Inline resistor kits should be used for connecting to shunts for use with the EIB Extended Interface Board and
SMDU+ Shunt Interface Board.
1 A In-Line Fuse Pigtail Kit, P/N 431300200
Features
♦ In-line fuse pigtail kit with 3/8” ring lug.
Ordering Notes
1) Order Kit P/N 431300200, as required.
1 A In-Line Fuse Pigtail Kit, P/N 431300300
Features
♦
In-line fuse pigtail kit with 5/16” ring lug.
Page 52 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Ordering Notes
1) Order Kit P/N 431300300, as required.
1 A In-Line Fuse Pigtail Kit, P/N 535135
Features
♦ In-line fuse pigtail kit with a splice connector, 3/8” ring lug, and 1/4” ring lug.
Ordering Notes
1) Order Kit P/N 535135, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900
Features
♦ In-line resistor pigtail kit with 3/8” ring lug.
Ordering Notes
1) Order Kit P/N 424227900, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000
Features
♦ In-line resistor pigtail kit with a splice connector.
Ordering Notes
1) Order Kit P/N 424228000, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100
Features
♦ In-line resistor pigtail kit with 5/16” ring lug.
Ordering Notes
1) Order Kit P/N 424228100, as required.
Optional Temperature Probes
Features
♦
Up to two (2) temperature probes can be connected to the IB2 (Controller Interface Board). Up to two (2)
additional temperature probes can be connected to the optional EIB (Controller Extended Interface
Board). Any combination of the four (4) temperature probes can be programmed to monitor ambient
temperature and/or battery temperature. A temperature probe set to monitor battery temperature can
also be used for the rectifier battery charge temperature compensation feature, or the battery charge
temperature compensation feature can be programmed to use the average or highest value of all battery
temperature probes. The battery charge temperature compensation feature allows the controller to
automatically increase or decrease the output voltage of the system to maintain battery float current as
battery temperature decreases or increases, respectively. Battery life can be extended when an optimum
charge voltage to the battery with respect to temperature is maintained. A temperature probe set to
monitor battery temperature can also be used for the BTRM (Battery Thermal Runaway Management)
feature. The BTRM feature lowers output voltage when a high temperature condition exists to control
against battery thermal runaway.
♦
The temperature sensor end of the probe contains a tab with a 5/16” clearance hole for mounting.
♦ Temperature probes can also be used with the optional SM-Temp Temperature Concentrator.
Restrictions
A temperature probe programmed to monitor battery temperature should be mounted on the negative post of
a battery cell to sense battery temperature. A temperature probe used for battery charge temperature
Page 53 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
compensation or BTRM (Battery Thermal Runaway Management) should also be mounted on the
negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be
mounted in a convenient location, away from direct sources of heat or cold.
Ordering Notes
1) Order temperature probes as required. Note that each temperature probe consists of two pieces which
plug together to make a complete probe (see the following illustration). For a complete temperature
probe, order one (1) P/N 552992 (10.3 meters) or one (1) P/N 556155 (3.3 meters). If additional length is
required, order temperature probe extension cable P/N 04119122 (10 meters).
2) If more probes are desired, order one or more SM-Temp Temperature Concentrator, P/N 547490.
See SM-Temp Temperature Concentrator.
to Temp Probe
or Temp Probe Extension
to Controller
Interface Board
P/N 04119122
(10 meter length,
approx. 33 feet)
optional Temp Probe
Extension Cable
P/N 552823 (10 meter length,
approx. 33 feet) Temp Probe
Controller Side Cable
or
P/N 556154 (3 meter length,
approx. 10 feet) Temp Probe
Controller Side Cable
Temp Probe Kits
P/N 552992 (includes P/Ns 552822 and 552823)
P/N 556155 (includes P/Ns 552822 and 556154)
P/N 552822
(0.3 meter length,
approx. 1 feet)
Temp Probe
with Short Cable
Optional SM-Temp Temperature Concentrator, P/N 547490
Features
♦
Allows for multiple temperature probes to be used for ambient
temperature monitoring, battery temperature monitoring, temperature
compensation, and/or BTRM (Battery Thermal Runaway
Management).
♦
Provides (8) temperature probe inputs per SM-Temp.
♦
Can cascade up to (8) SM-Temp modules, connecting up to sixty-four
(64) temperature probes.
The SM-Temp Concentrator is connected at the end of the Controller’s CAN Bus. Via the CAN Bus, the
controller reads each temperature probe from each SM-Temp Concentrator.
Restrictions
Requires ACU+ version 3.02 or later when SM-Temp is connected into the ACU+ CAN Bus.
Ordering Notes
1) Order SM-Temp Temperature Concentrator, P/N 547490, as required.
2) Order up to (8) temperature probes for each concentrator. See “Optional Temperature Probe” above.
♦
Page 54 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Rectifiers
Rectifier Module, P/N 1R483500E
Features
♦
Provides one (1) Model R48-3500e, Spec. No. 1R483500E,
3500 watt / -48 volt rectifier module.
♦ Refer to the Rectifier Instructions (UM1R483500E) for more information.
Restrictions
For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032
rectifier module mounting shelf.
Ordering Notes
1) Order by P/N 1R483500E as required. Each Spec. No. 588705000 rectifier
module mounting shelf holds up to six (6) rectifier modules.
Rectifier Module, P/N 1R483200E
Features
♦
Provides one (1) Model R48-3200e, Spec. No. 1R483200E,
3200 watt / -48 volt rectifier module.
♦ Refer to the Rectifier Instructions (UM1R483500E) for more information.
Restrictions
For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032
rectifier module mounting shelf.
Ordering Notes
1) Order by P/N 1R483200E as required. Each Spec. No. 588705000 rectifier
module mounting shelf holds up to six (6) rectifier modules.
Rectifier Module, P/N 1R483200
Features
♦
Provides one (1) Model R48-3200, Spec. No. 1R483200,
3200 watt / -48 volt rectifier module.
♦ Refer to the Rectifier Instructions (UM1R483500E) for more information.
Restrictions
For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032
rectifier module mounting shelf.
Ordering Notes
1) Order by P/N 1R483200 as required. Each Spec. No. 588705000 rectifier
module mounting shelf holds up to six (6) rectifier modules.
Rectifier Module, P/N 1R482000E3
Features
♦
Provides one (1) Model R48-2000e3, Spec. No. 1R482000E3,
2000 watt / -48 volt rectifier module.
♦ Refer to the Rectifier Instructions (UM1R482000E3) for more information.
Restrictions
For use in Spec. No. 588705300 module mounting shelf.
Page 55 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Ordering Notes
1) Order by P/N 1R482000E3 as required. Each Spec. No. 588705300 module mounting shelf
holds up to six (6) rectifier modules.
Home
Converters
DC-DC Converter Module, P/N 1C400483500E
Features
♦
Provides one (1) Model C400/48-3500e, Spec. No. 1C400483500E,
3500 watt / 400 to -48 volt DC-DC converter module.
Refer to the Converter Instructions (UM1C400483500E) for more
information.
Restrictions
For use in Spec. No. 58870500040, 58870500041, 58870500042 module
mounting shelf.
Ordering Notes
1) Order by P/N 1C400483500E as required. Each Spec. No. 588705000
module mounting shelf holds up to six (6) converter modules.
♦
DC-DC Converter Module, P/N 1C48241500
Features
♦
Provides one (1) Model C48/24-1500, Spec. No. 1C48241500, 1500 watt
/ -48 V to +24 V converter module.
Refer to the Converter Instructions (UM1C48241500) for more
information.
Restrictions
For use in Spec. No. 588705300 module mounting shelf.
Converters can be installed in main bay only.
Must be used with List 60.
Ordering Notes
1) Order by P/N 1C48241500 as required. Each Spec. No. 588705300 module mounting shelf holds up to
three (3) converter modules (far right three mounting positions as viewed from the front).
♦
Module Mounting Position Blank Cover Panel, P/N 21140440
Features
♦ Covers one (1) unused module mounting position.
Restrictions
For use in Spec. No. 588705000 module mounting shelf.
Ordering Notes
1) Order by P/N 21140440 as required. Order a module mounting position blank cover panel for each empty
module mounting position in the system, as desired.
Page 56 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Converter Interface Components (for Spec. No. 588705300)
Features
Provides components to interface
converters in Spec. No. 588705300
module mounting shelves to the
distribution cabinet.
For Use w/ (1)
Restrictions
For Use w/ (2
Rectifier/Converter Shelf
For Use w/ (3)
Rectifier/Converter Shelves
Rectifier/Converter Shelves
Must be used in systems equipped with
For Use w/ (4)
Spec. No. 588705300 module mounting
Rectifier/Converter Shelves
For Use w/ (5)
shelves.
Rectifier/Converter Shelves
Must be installed in main bay only.
Must be used in conjunction with a dual voltage bus distribution panel.
Ordering Notes
1) Order the components listed in Table 1 to add converter capability to a system in the field that was not
originally ordered with the List 60 Converter Option.
2) Order up to three (3) converter modules, P/N 1C48241500, per module mounting shelf.
♦
Component
Part Number
Converter Jumper
556228
Quantity
Order one (1) per rectifier/converter shelf in
the system, up to a maximum of four (4).
555264 when there are
five (5) rectifier/converter
shelves in the system.
555730 when there are
four (4) rectifier/converter
shelves in the system.
+24 V Busbar
555733 when there are
three (3) rectifier/converter
shelves in the system.
Order one (1) from the part numbers listed.
555736 when there are
two (2) rectifier/converter
shelves in the system.
555739 when there are
one (1) rectifier/converter
shelves in the system.
1/4-20 x 3/4” Bolt
1/4-20 x 1” Bolt
227640400
227640600
Order two (2) per converter jumper ordered.
Order two (2) per converter jumper ordered.
1/4” Flat Washer
214110100
Order six (6) per converter jumper ordered.
1/4” Lock Washer
215111100
Order four (4) per converter jumper ordered.
1/4-20 Nut
228557100
Order two (2) per converter jumper ordered.
Table 1
Page 57 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Relay Racks and Shipping Brackets
Features
♦
The system is factory mounted to the relay rack or shipping brackets specified when ordered.
♦
Relay racks (except P/N 541340) are 23” standard mounting with 3” deep uprights.
P/N 541340 is 23” standard mounting with 6” deep upright.
When ordered with shipping brackets, the system is mounted on shipping brackets bolted to a shipping
skid. The shipping brackets can mount a system up to 22U high.
Ordering Notes
1) Order from relay racks and shipping brackets listed in Table 2.
♦
Part
Number
Size
Available Mounting
Positions (1RU = 1-3/4”)
Notes
509638
509639
Shipping Brackets
22RU
--
543159
21.625”H x 24.376”W x 15”D
11RU
Seismic (Notes 1 and 2)
543151
25.656”H x 24.376”W x 15”D
13RU
Seismic (Notes 1 and 2)
543152
27.406”H x 24.376”W x 15”D
14RU
Seismic (Notes 1 and 2)
543153
36.156”H x 24.376”W x 15”D
19RU
Seismic (Notes 1 and 2)
543154
39.656”H x 24.376”W x 15”D
21RU
Seismic (Notes 1 and 2)
543155
43.156”H x 24.376”W x 15”D
23RU
Seismic (Notes 1 and 2)
543156
51.906”H x 24.376”W x 15”D
28RU
Welded
543157
71.156”H x 24.376”W x 15”D
39RU
Welded
543161
72.000”H x 24.375”W x 15”D
37RU
Welded
543162
84.000”H x 24.375”W x 15”D
45RU
Welded
541340
84.000”H x 25.800”W x 18”D
45RU
Seismic (Notes 1 and 2)
547862
85.750”H x 24.375”W x 15”D
46RU
Welded
543163
90.000”H x 24.375”W x 15”D
48RU
Welded
543164
96.000”H x 24.375”W x 15”D
51RU
Welded
Note 1: Complies with Bellcore Seismic Zone 4 requirements.
Note 2: Seismic (Zone 4) compliant ONLY when system DOES NOT contain any of the
following components: List 93 Battery Tray.
Table 2
Available Relay Racks and Shipping Brackets
Page 58 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries
Home
Features
♦
Transition Plate Kits can be ordered to mount relay rack P/Ns 543151, 543152, 543153, 543154, 543155,
or 543156 on top of GNB Absolyte IIP batteries.
Each kit consists of two transition plates with three hole patterns and hardware (3/8") to mount the plates
to the above listed relay racks. Customer must supply hardware to mount the transition plates to the
battery.
Restrictions
Used with relay rack P/Ns 543151, 543152, 543153, 543154, 543155, or
543156 only.
Ordering Notes
1) Order P/N 509819 for a Transition Plate Kit to mount relay rack on top of a
GNB 3-100A19, GNB 3-100A27, or GNB 3-100A33 battery.
2) Order P/N 514596 for a Transition Plate Kit to mount relay rack on top of a
GNB 6-90A09 battery.
3) Order P/N 514880 for a Transition Plate Kit to mount relay rack on top of a
GNB 3-100A21, GNB 3-100A25, or GNB 3-100A31 battery.
♦
Transition
Plates
Page 59 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Batteries
Restrictions
For use in List 93 battery trays.
Ordering Notes
1) Order batteries from Table 3, as required.
Manufacturer*
Manufacturer P/N
Emerson P/N
(12 V Module)
Capacity
(A-Hr)
Dimension
WxLxH
(Inches)
(per 12 V Module)
Min
Tray
Spacing
(RU)
Weight
(lb)
(per 12V
Module)
Lug Kit
2 AWG
Lug Kit
1/0
AWG
C&D
TEL12-105F
514368
100
4.94 x 22.51 x 9.00
6
84.9
528234
528235
C&D
TEL12-160F
140456
157
4.95 x 22.01 x 11.14
7
115
528236
528237
C&D
TEL12-180F
--
181
4.95 x 22.01 x 12.60
8
131
528236
528237
C&D
TEL12-210F
554579
202
4.90 x 22.00 x 12.80
8
132
528236
528237
Deka
12AVR-150ET
122018
150
4.90 x 22.00 x 11.75
8
115
528234
528235
Deka
12AVR-170ET
541381
170
4.91 x 22.16 x 12.60
8
120
528234
528235
Deka
HR5500ET
--
152
4.90 x 22.00 x 11.75
8
120
528234
528235
Douglas
DSN12-110F
--
110
4.92 x 22.05 x 8.94
6
86.4
528234
528235
Douglas
DSN12-170F
127691
171
4.92 x 22.05 x 12.60
8
129.6
528234
528235
Douglas
DST12-170F
--
170
4.96 x 21.97 x 12.64
8
132
528234
528235
Enersys
12TX105F
--
100
4.90 x 22.10 x 9.30
6
105.8
528234
528235
Enersys
12V100F
--
100
4.90 x 22.00 x 9.00
6
104.7
528234
528235
Enersys
12V155FS
122010
155
4.90 x 22.10 x 11.10
7
125.6
528234
528235
Enersys
12V170F
--
170
4.90 x 22.10 x 12.40
8
147.7
528234
528235
Enersys
12VF105F
--
107
4.90 x 22.10 x 9.30
6
101.4
528234
528235
Enersys
12VX100F
--
100
4.90 x 22.00 x 9.00
6
104.7
528234
528235
Enersys
SBS 170F
--
170
4.90 x 22.10 x 11.10
7
115.7
528234
528235
Enersys
SBS 190F
--
190
4.90 x 22.10 x 12.40
8
132.3
528234
528235
FIAMM
12FAT100
--
100
4.96 x 21.97 x 9.06
6
90.39
528234
528235
FIAMM
12FAT125
--
125
4.96 x 21.97 x 10.67
7
110.23
528234
528235
FIAMM
12FAT155
--
155
4.96 x 21.97 x 12.64
8
132.28
528234
528235
FIAMM
12UMTX100FT
--
100
4.96 x 21.97 x 9.06
6
83.6
528234
528235
FIAMM
12UMTX110FT
--
110
4.96 x 21.97 x 9.06
6
90.39
528234
528235
FIAMM
12UMTX140FT
--
140
4.96 x 21.97 x 10.67
7
110
528234
528235
FIAMM
12UMTX155FT
--
155
4.96 x 21.97 x 12.64
8
129.8
528234
528235
FIAMM
12UMTX170FT
--
170
4.96 x 21.97 x 12.64
8
132
528234
528235
FIAMM
12UMTX180FT
--
180
4.96 x 21.97 x 12.64
8
134
528234
528235
GNB
M12V125FT
123617
125
4.88 x 22.01 x 11.14
7
104.7
528234
528235
GNB
M12V155FT
112795
155
4.88 x 22.01 x 11.14
7
118.4
528234
528235
GNB
M12V180FT
--
180
4.88 x 22.01 x 12.50
8
133
528234
528235
Northstar
NSB110FT
--
110
4.92 x 22.05 x 8.94
6
91.3
528234
528235
Northstar
NSB12-600FT
--
(600W)
4.90 x 22.10 x 12.60
8
131.2
528234
528235
Northstar
NSB155FT
--
148
4.92 x 22.05 x 11.14
7
131.2
528234
528235
Northstar
NSB170FT
126111
171
4.92 x 22.05 x 12.60
8
131.2
528234
528235
* See Battery Manufacturer Information
Table 3
Batteries and Battery Lug Kits
Page 60 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits
Home
Features
Provides a battery disconnect circuit breaker
housing factory mounted on the left or right side of
the List 93 battery tray. Selected circuit breaker
factory installed and wired.
Restrictions
For use in List 93 battery trays.
Factory wires battery trays with 2 AWG cables for
battery disconnect circuit breaker selected up to 100 A
and 1/0 AWG cables for circuit breaker selected over
100 A.
Ordering Notes
1) For each battery tray, order one (1) circuit breaker
from Table 4.
2) For each double-pole circuit breaker ordered,
order an optional circuit breaker guard P/N
548014, if desired, to block front access to circuit
breaker handle.
3) For each battery tray ordered, order one (1) battery circuit breaker housing kit from Table 5.
♦
Ampere
Rating
P/N
1
Electrical/Mechanical Trip
(Black Handle)
50
256694300
60
256694700
70
256695100
75
256695500
100
256695900
125
100762
150
100763
200
121810
Optional Circuit
Breaker Guard
No. of Poles
1-Pole
2-Pole
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip
condition.
Table 4
Battery Tray Battery Disconnect Circuit Breakers
Part Number
Description
528500
Single Pole, Right Side Mounted
528501
Single Pole, Left Side Mounted
528502
Double Pole, Right Side Mounted
528503
Double Pole, Left Side Mounted
Table 5
Battery Tray Battery Disconnect Circuit Breaker Housing Kits
Page 61 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Optional Battery Tray Front Battery Cover Kits
Home
Features
Provides a front battery cover to the List 93
battery tray.
Restrictions
For use in List 93 battery trays.
Ordering Notes
1) Order one (1) kit per tray from Table 6, as
required.
♦
Part Number
Height
548020
8U
548021
7U
548022
6U
Optional Battery Cover
Table 6
Page 62 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Crimp Lugs
Standard Crimp Lug Tables
Lead Size
Part Number
14 AWG to 10 AWG
245342300
8 AWG
245390200
6 AWG
245346700
4 AWG
245346800
2 AWG
245346900
Table 7
Crimp Lug
Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers
Lead Size
Part Number
6 AWG
245349900
4 AWG
245350000
2 AWG
245348200
1/0 AWG
245347100
2/0 AWG
245347200
3/0 AWG
245347300
4/0 AWG
245347400
250 kcmil
245347500
300 kcmil
245347600
350 kcmil
245347700
400 kcmil
245347800
500 kcmil
245347900
600 kcmil
245348000
750 kcmil
245348100
Table 8
Crimp Lug
Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers
Page 63 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Special Application Crimp Lug / Strap Combination Table
Features
Home
Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which
allows distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position
is 2 AWG). Designed for use with 125 A and larger bullet nose-type circuit breakers or TPS/TLS-type
fuses, which require at least two mounting positions.
Restrictions
If used with bullet nose-type circuit breakers or TPS/TLS-type fuses smaller than 125 A, an empty mounting
position is required adjacent to the distribution device.
Ordering Notes
1) Specify part number from Table 9 for desired lead size.
♦
Lead Size
Part Number
1/0 AWG
245393500
2/0 AWG
245393600
3/0 AWG
245393700
4/0 AWG
245393800
250 kcmil
514872
350 kcmil
514873
Table 9
Special Application Crimp Lug / Strap Combination
(Two-Hole Lug, 1/4” Bolt Clearance Hole, 5/8” Centers)
Page 64 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Lug Adapters
Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 520989
Features
Provides a busbar that mounts on the two lug landing positions of a 125 A, 150 A, or 200 A
bullet nose circuit breaker, and allows for use of one standard two-hole lug having 1/4" bolt
clearance holes on 5/8" centers.
Ordering Notes
1) Order one (1) Part No. 520989 per 125 A, 150 A, and 200 A bullet nose circuit breaker
ordered, as desired. See also P/Ns 522786 and 534449 in this section.
♦
Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 522786
Features
Provides a busbar that mounts on the two lug landing positions of a 125 A, 150 A, or 200 A
bullet nose circuit breaker, and provides a landing for one standard two-hole lug having 3/8"
bolt clearance holes on 1" centers.
Ordering Notes
1) Order one (1) Part No. 522786 per 125 A, 150 A, and 200 A bullet nose circuit breaker
ordered, as desired. See also P/Ns 520989 and 534449 in this section.
♦
Lug Adapter Busbar Kit for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N
534449
Features
Includes one (1) busbar that mounts on the two lug landing positions of a 125 A, 150 A, or
200 A bullet nose circuit breaker, and provides a landing for one standard two-hole lug
having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts on
two landings of the associated ground return bar (if furnished), and provides one landing for a
standard two-hole lug having 3/8" bolt clearance holes on 1" centers. All busbar and lug
mounting hardware is included.
Ordering Notes
1) Order one (1) Part No. 534449 per 125 A, 150 A, and 200 A bullet nose circuit breaker
ordered, as desired. See also P/Ns 520989 and 522786 in this section.
♦
Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717
Features
Provides a busbar that mounts on the three lug landing positions of a 225 A through 300 A
bullet nose circuit breaker, and allows for use of a Special Application Crimp Lug / Strap
Combination lug listed in Table 9.
Ordering Notes
1) Order one (1) P/N 514717 per 225 A through 300 A bullet nose circuit breaker ordered, as
desired (see also Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type
Circuit Breaker, P/N 514714 for another option).
♦
Page 65 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714
Home
Features
Includes one (1) busbar that mounts on the three lug landing positions of a 225 A through
300 A bullet nose circuit breaker, and provides one landing for a standard two-hole lug
having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts
on three landings of the associated ground return bar (if furnished), and provides one
landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers. All
busbar and lug mounting hardware is included.
Ordering Notes
1) Order one (1) Part No. 514714 per 225 A through 300 A bullet nose circuit breaker
ordered, as desired (see also Busbar for 225 A through 300 A Bullet Nose Type Circuit
Breaker, P/N 514717 for another option).
♦
Lug Hardware Kits
1/4-20 Hardware Kit, P/N 541084
Features
Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware for bullet nose distribution panels. Kit
includes (32) 1/4-20 Nuts, (32) 1/4" Flat Washers, and (32) 1/4" Lock Washers.
Ordering Notes
1) Order Kit P/N 541084, as required.
♦
3/8-16 Hardware Kit, P/N 548184
Features
Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware for GJ/218 distribution panels, TPH
distribution panels, return bar panels, and battery busbars. Kit includes (16) 3/8-16 x 1-1/4" Bolts, (16)
3/8" Flat Washers, and (16) 3/8" Lock Washers.
Ordering Notes
1) Order Kit P/N 548184, as required.
♦
3/8-16 Hardware Kit, P/N 548185
Features
Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware for TPL-B distribution panels. Kit includes
(16) 3/8-16 Nuts, (16) 3/8" Flat Washers, and (16) 3/8" Lock Washers.
Ordering Notes
1) Order Kit P/N 548185, as required.
♦
Page 66 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Battery Busbar Extension Kit (P/N 554541)
Home
Features
Provides busbar extension plates and mounting hardware for extending battery
busbars through the top of a distribution cabinet. Each busbar extension plate
provides three pairs of clearance holes for 3/8” hardware on 1” centers. Allows
back-to-back lug landing for up to six lugs per polarity. See "Battery Input
Illustrations" on page 106.
Ordering Notes
1) Order one (1) kit P/N 554541 per bay, as required.
♦
Battery Landing Busbar Kit (P/N 553584)
Features
Provides a Battery Landing Busbar Kit that attaches to the distribution cabinet’s
battery busbars and hangs off the back of the cabinet. Six (6) battery landing
positions are provided (per polarity) (1/4-20 x 0.875” studs on 0.625” centers).
See "Battery Input Illustrations" on page 106.
Restrictions
For use with List 21.
CANNOT be used with List 2 or List 3.
Ordering Notes
1) Order one (1) kit P/N 553584 per bay, as required.
♦
Battery Landing Busbar Kit (P/N 555478)
Features
Provides a Battery Landing Busbar Kit that attaches to the distribution
cabinet’s battery busbars and hangs off the back of the cabinet. Four (4)
battery landing positions are provided (per polarity) for connection of up
to eight (8) battery leads (back-to-back) (per polarity) (1/4-20 x 0.875”
studs on 0.625” centers). See "Battery Input Illustrations" on page 106.
Restrictions
For use with Lists 22, 23, and 24.
CANNOT be used with List 2 or List 3.
Ordering Notes
1) Order one (1) kit P/N 555478 per bay, as required.
♦
Page 67 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Distribution Devices
Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e/w TPS/TLS Fuses
Features
♦
Each circuit breaker (as listed in Table 10 and Table 11) plugs into one, two, or three mounting position(s)
on a distribution panel containing bullet nose type distribution positions.
A single fuseholder provides for installation of a 3 A to 100 A Bussmann TPS type or Littelfuse TLS type
fuse (as listed in Table 12). This fuseholder plugs into a single mounting position on a distribution panel
containing bullet nose type distribution positions. This fuseholder provides a GMT-A alarm type fuse,
which operates open to provide an alarm indication if the associated distribution fuse opens.
Restrictions
For use in Lists AA, AB, BA, BB, DA, DB, DC, and DD.
Load should not exceed 80% of device rating.
Install distribution devices from left to right, starting with the highest capacity and working to the lowest
capacity.
Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Ordering Notes
1) Order circuit breakers as required per Table 10 or Table 11.
2) Order fuses as required per Table 12. For each fuse ordered, also order one (1) P/N 117201 bullet nose
type fuseholder.
3) See Table 27 for recommended load distribution wire sizes and lugs.
4) When ordering 125 A through 300 A circuit breakers; associated crimp lugs may be ordered from Table 9.
When ordering 125 A through 200 A circuit breakers; lug adapter busbar P/N 520989, lug adapter busbar
P/N 522786, or lug adapter busbar kit P/N 534449 may be ordered per circuit breaker (see Lug Adapters
in this section).
When ordering 225 A through 300 A circuit breakers; lug adapter busbar P/N 514714 or lug adapter
busbar kit 514717 may be ordered per circuit breaker (see Lug Adapters in this section).
♦
Page 68 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Bullet Nose Fuseholder
Toggle Handle
Bullet Nose Circuit Breaker
Rocker Handle
Bullet Nose Circuit Breaker
Fuseholder Body
GMT-X
Safety Fuse Cover
(Replacement
P/N 248898700)
TPS/TLS Fuse
Fuse Carrier
GMT-18/100A
Alarm Fuse
(Replacement
P/N 248610301)
Polarizing Keyway
Matches Key on
Bottom of Fuse Carrier
Bullet Nose Fuseholder
Assembly Exploded View
Bullet Nose Fuseholder Assembly (P/N 117201) includes
body & carrier, alarm fuse, and alarm fuse safety cover.
Page 69 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Part Number
Ampere
Rating
Number
of Poles
Number of
Mounting
Positions
Required
Electrical Trip
(White Handle)
Electrical/
2
Mechanical Trip
(Black Handle)
1
1
1
102272
101596
3
1
1
102273
101597
1
5
1
1
102274
101598
10
1
1
102275
101599
15
1
1
102276
101600
20
1
1
102277
101601
25
1
1
102278
101602
30
1
1
102279
101603
35
1
1
102280
101604
40
1
1
102281
101605
45
1
1
121998
121997
50
1
1
102282
101606
60
1
1
102283
101607
70
1
1
102284
101608
75
1
1
102285
101609
80
1
1
121996
121995
90
1
1
138887
138888
100
1
2
102286
101610
125
2
3
516991
516838
150
2
3
516993
516839
175
2
3
144883
144884
200
2
3
121831
121832
225
3
4
144885
144886
250
3
4
121835
121836
300
3
4
149075
149076
See Table 27 for recommended load distribution wire sizes and lugs.
When ordering 125 A through 300 A circuit breakers; associated crimp lugs may be
ordered from Table 9.
When ordering 125 A through 200 A circuit breakers; lug adapter busbar kit P/N 520989,
522786, or 534449 may be ordered per circuit breaker (see Lug Adapters in this section).
When ordering 225 A through 300 A circuit breakers; lug adapter busbar kit P/N 514714
or 514717 may be ordered per circuit breaker (see Lug Adapters in this section).
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical trip condition only.
2
Provides an alarm during an electrical or manual trip condition.
Note: Electrical Trip only circuit breakers are not typically used for battery
disconnect circuit breakers.
Table 10
Toggle Handle Bullet Nose Type Circuit Breakers
Page 70 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Part Number
Ampere
Rating
Number
of Poles
Number of
Mounting
Positions
Required
1
1
1
142856
142878
3
1
1
142857
142879
5
1
1
142858
142880
10
1
1
142859
142881
15
1
1
142861
142882
20
1
1
142862
142883
25
1
1
142863
142884
30
1
1
142864
142885
35
1
1
142865
142886
40
1
1
142866
142887
45
1
1
142867
142888
50
1
1
142868
142889
60
1
1
142869
142890
70
1
1
142870
142891
75
1
1
142871
142892
80
100
1
1
1
2
142872
142873
142901
142902
125
2
3
142874
142903
150
2
3
142875
142904
200
2
3
142876
142905
250
3
4
142877
142906
Electrical Trip
(White Handle)
Electrical/
2
Mechanical Trip
(Black Handle)
1
See Table 27 for recommended load distribution wire sizes and lugs.
When ordering 125 A through 250 A circuit breakers; associated crimp lugs may be
ordered from Table 9.
When ordering 125 through 200 A circuit breakers; lug adapter busbar kit P/N 520989,
522786, or 534449 may be ordered per circuit breaker (see Lug Adapters in this
section).
When ordering 250 A circuit breakers; lug adapter busbar kit P/N 514714 or 514717
may be ordered per circuit breaker (see Lug Adapters in this section).
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical trip condition only.
2
Provides an alarm during an electrical or manual trip condition.
Note: Electrical Trip only circuit breakers are not typically used for battery
disconnect circuit breakers.
Table 11
Rocker Handle Bullet Nose Circuit Breakers
Page 71 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Ampere
Rating
Part
Number
Bussmann
P/N
Littelfuse
P/N
3
248230900
TPS-3
TLS003
5
248231000
TPS-5
TLS005
6
248231200
TPS-6
TLS006
10
248231500
TPS-10
TLS010
15
248231800
TPS-15
TLS015
20
248232100
TPS-20
TLS020
25
248232400
TPS-25
TLS025
30
248232700
TPS-30
TLS030
40
248233300
TPS-40
TLS040
50
248233900
TPS-50
TLS050
60
248234200
TPS-60
TLS060
70
248234500
TPS-70
TLS070
80
118413
--
TLS080
90
118414
--
TLS090
100
118415
--
TLS100
Bullet Nose Type Fuseholder
P/N 117201
(Includes Fuseholder, 18/100
A GMT-A Alarm Fuse, and
GMT-X Safety Fuse Cover)
See Table 27 for recommended load distribution wire sizes
and lugs.
Table 12
Bullet Nose Type Fuseholders and TPS/TLS Fuses
Page 72 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224,
(6) GMT Fuse Positions
Features
♦
Provides six (6) load distribution fuse positions
(1/4 A to 15 A GMT alarm-type fuses).
♦
Single voltage distribution (-48 V or +24 V).
♦
Mounts in two (2) distribution positions of any “bullet nose” distribution panel.
♦
Screw clamp type load and load return terminals provided.
Home
♦ Includes six (6) dummy fuses equipped with safety fuse covers.
Restrictions
Can be used in a List AA, AB, DA, DB, DC, and DD distribution panel only.
Occupies two (2) bullet device mounting positions.
Can only be installed in the 1-2, 3-4, 17-18, 19-20, 21-22, and 23-24 positions of the
distribution panel.
Terminal block wire size capacity: 24 AWG to 14 AWG.
35 A maximum capacity per block.
Maximum GMT fuse size is 15 A.
Ordering Notes
1) Order optional Bullet Nose Type 6-Position GMT Fuse Block (P/N 550224) as required.
2) Order fuses as required per Table 13.
Page 73 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
GMT Type Load Distribution Fuses
Features
An optional “Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224” is available for
additional load distribution.
Restrictions
When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 amp fuses,
for which load should not exceed 70% of device rating.
Ordering Notes
1) Order fuses as required per Table 13.
♦
Ampere Rating
Part Number
Fuse Color
18/100 (GMT-A)
248610301
---
1/4
248610200
VIOLET
1/2
248610300
RED
3/4
248610500
BROWN
1-1/3
248610700
WHITE
2
248610800
ORANGE
3
248610900
BLUE
5
248611000
GREEN
7-1/2
248611300
BLACK-WHITE
10
248611200
RED-WHITE
15
248611500
RED-BLUE
Replacement
Safety Fuse
Cover (GMT-Y)
102774
---
Replacement
Dummy Fuse
248872600
---
Table 13
GMT Fuses
Page 74 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
GJ/218 Type Circuit Breakers
Restrictions
For use in Lists AC, AD, BC, and BD.
Load should not exceed 80% of device rating.
Refer to Table 14 for required distribution row
mounting positions.
Ordering Notes
1) Order circuit breakers as required per
Table 14.
2) Order a jumper kit as required for each
circuit breaker per Table 14.
3) See Table 28 for recommended load
distribution wire sizes and lugs.
GJ/218 Circuit Breakers
P/N
2
Electrical Trip
without
Internal
Shunt
Breaker
Mounting
Kit
(without
Shunt)
P/N
Electrical/
1
Mechanical Trip
with
Internal Shunt
(25 mV @ full
3
rated load)
P/N
2
Electrical Trip
with
Internal Shunt
(25 mV @ full
3
rated load)
Breaker
Mounting
Kit (with
Shunt)
Ampere
Rating
No. of
Positions
P/N
Electrical/
1
Mechanical Trip
without
Internal
Shunt
100
1
256621700
256621300
503787
123580
516184
513731
125
1
256621600
256621400
503787
123631
516187
513731
150
1
256621800
256622400
503787
123632
516185
513731
175
1
256621900
256622500
503787
123633
516186
513731
200
1
256622200
256622600
503787
123634
516188
513731
225
1
256622900
256622700
503787
123635
516189
513731
250
1
256623500
256623400
503787
123636
516190
513731
300
2
256625300
103572
513961
550250
550253
554092
400
2
256626200
256626300
513961
550251
550254
554092
600
3
256628200
103571
513957
550252
550255
554093
800
4
121657
121658
554091
--
550249
554094
See Table 28 for recommended load distribution wire sizes and lugs.
1, 2
Circuit Breaker Alarm Operation:
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
3
Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at bottom of
distribution cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor. Shunt leads are
factory wired to SM-DU+ (if ordered).
Note: Electrical Trip only circuit breakers are not typically used for battery disconnect circuit breakers.
Table 14
GJ/218 Circuit Breakers
1
Page 75 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
TPH Type Fuses
Restrictions
For use in Lists AE, AF, AG, AH, BE, BF, BG, and BH.
Load should not exceed 80% of device rating.
Ordering Notes
1) Order fuses as required per Table 15.
2) See Table 28 for recommended load distribution wire sizes and lugs.
Ampere Rating
Part Number
70
119437
80
119438
100
119440
150
119581
200
119582
225
119583
250
119584
300
119585
400
119586
500
119587
600
119588
Home
See Table 28 for recommended load
distribution wire sizes and lugs.
Table 15
TPH Fuses
Page 76 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
TPL-B Type Fuses
Restrictions
For use in Lists AJ and AK.
Load should not exceed 80% of device rating.
Ordering Notes
1) Order fuses as required per Table 16.
2) See Table 28 for recommended load distribution wire sizes and lugs.
GMT-18/100A Alarm Fuse
(P/N 248610301) and
GMT-X Safety Fuse Cover
(P/N 248898700)
(Both are provided
w/ fuseblock)
Fuse Installed in
Open Fuse Case
(rear view)
Fuseblock
(P/N 516241)
TPL Fuse
Fuse Case
Fuse Installed in
Closed Fuse Case
(rear view)
Open Fuse Case View
Ampere Rating
Part Number
70
248251500
80
248252000
100
248252600
150
248253300
200
248254000
225
248254500
250
248255000
See Table 28 for recommended load
distribution wire sizes and lugs.
Table 16
TPL-B Fuses
Page 77 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Replacement Alarm, Reference, and Control Fuses
Ordering Notes
1) Order replacement fuses as required per Table 17.
Assembly
Distribution Panel with
TPH Fuse Block(s)
TPS/TLS Fuseholders
(P/N 117201)
Desig.
Function
Size
(Amperes)
Type
Part No.
FA
Fuse Alarm
1/4
Bussmann GMT
248610200
--
--
--
FA
Fuse Alarm
18/100
--
--
--
FA
Fuse Alarm
18/100
--
--
--
TPL-B Fuseholders
Safety Fuse Cover
(GMT-X)
Bussmann GMT-A
Safety Fuse Cover
(GMT-X)
Bussmann GMT-A
Safety Fuse Cover
(GMT-X)
248898700
248610301
248898700
248610301
248898700
Table 17
Replaceable Alarm, Reference, and Control Fuses
Replacement Assemblies
Ordering Notes
1) Refer to the following table. Refer to the separate rectifier and converter descriptions in this section for
their part numbers.
Item
Part Number
ACU+ Controller
1M820DNA
NCU Controller
1M830DNA
SM-DU
SMDU
System Interface Circuit Card
556166
IB2 Interface Board
MA4C5U31
EIB Extended Interface Board
548120
SM-DU+ with Shunt Interface Board
548078
LVD Driver Circuit Card
540972 (Main Bay) and
547702 (Supplemental Bay)
LVD Driver Lite Circuit Card
547873 (Main Bay) and
547874 (Supplemental Bay)
Manual Battery Disconnect Circuit Card
540973
Replacement Bay-to-Bay Interconnect Cable
Ordering Notes
1) For a replacement cable, order P/N 514640
(25’ Cat5 communications cable terminated in RJ-45 connectors).
Page 78 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS,
AND WIRING ILLUSTRATIONS
Home
Relay Rack Frame Grounding Requirements
For relay rack grounding requirements, refer to the current edition of the American National Standards
Institute (ANSI) approved National Fire Protection Association's (NPFA) National Electrical Code (NEC),
applicable local codes, and your specific site requirements.
A customer's grounding network lead can be attached to the top of each relay rack. Provision is made for
installing a lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. Refer to Table 7 for lug
selection.
Page 79 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC Input
AC Input Branch Circuit Protection and Wire Size Selection
for AC Input Termination Assembly List 40, 41, 42
when used with 588705000 Module Mounting Shelves with Rectifiers
(Nominal 208 VAC / 240 VAC)
Refer to the following tables for recommended wire sizes and branch circuit protection.
AC INPUT TO LIST 40 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 1 Rectifier” Single Phase Input Terminations
(System with Spec. No. 588705000 Rectifier Shelves)
Input
Voltage
Input
(5)
Current
208 VAC
17.3 A
240 VAC
15.0 A
Overcurrent
(1)
Protection
25 A
(2)
20 A
40 °C Ambient
Temperature
Wire
(3) (4) (6)
Conduit
(7) (8)
Size
10 AWG
3/4”
12 AWG
1/2”
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Maximum over current protection device is 30 A.
3
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
5
Input current based on R48-3500e rectifier module.
6
THHN 90°C Wire.
7
System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for six (6) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs.
For operation in countries where the NEC is not recognized, follow applicable codes.
8
System with Five (5) Spec. No. 588705000 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for
eight (8) current carrying conductors and one (1) ground conductor per conduit (based on NEC
recommendations), for four (4) PCUs. For operation in countries where the NEC is not recognized, follow
applicable codes.
Table 18
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 40 “1 AC Feed per 1 Rectifier – Single Phase” AC Input Termination Assembly,
System with Spec. No. 588705000 Rectifier Shelves
Page 80 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC INPUT TO LIST 41 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 2 Rectifiers” Single Phase Input Terminations
(System with Spec. No. 588705000 Rectifier Shelves)
Input
Voltage
Input
(5)
Current
208 VAC
34.6 A
240 VAC
30.0 A
Overcurrent
(1)
Protection
45 A
40 °C Ambient
Temperature
Wire
(2)
40 A
(3) (4) (6)
Conduit
Size
(7) (8)
6 AWG
1”
8 AWG
3/4”
(8)
1”
(7)
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Maximum over current protection device is 60 A.
3
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
5
Input current based on R48-3500e rectifier module.
6
THHN 90°C Wire.
7
System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for four (4) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) PCUs. For
operation in countries where the NEC is not recognized, follow applicable codes.
8
System with Four (4) Spec. No. 588705000 Rectifier Shelves / Shelf #5 and #6 are Expansion Shelves: Conduit
sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC
recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow
applicable codes.
Table 19
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 41 “1 AC Feed per 2 Rectifiers – Single Phase” AC Input Termination Assembly,
System with Spec. No. 588705000 Rectifier Shelves
Page 81 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC INPUT TO LIST 42 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Three Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 3 Rectifiers” 3 Phase Input Terminations
(System with Spec. No. 588705000 Rectifier Shelves)
Input
Voltage
Input
(5)
Current
Overcurrent
(1)
Protection
208 VAC
29.3 A
40 A
240 VAC
25.5 A
35 A
40 °C Ambient
Temperature
Wire
(2)
(3) (4) (6)
Conduit
(7) (8)
Size
8 AWG
3/4”
8 AWG
3/4”
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Maximum over current protection device is 40 A.
3
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
5
Input current based on R48-3500e rectifier module.
6
THHN 90°C Wire.
7
System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for three (3) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs.
For operation in countries where the NEC is not recognized, follow applicable codes.
8
System with Five (5) Spec. No. 588705000 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six
(6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for
six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 20
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 42 “1 AC Feed per 3 Rectifiers – Three Phase” AC Input Termination Assembly,
System with Spec. No. 588705000 Rectifier Shelves
Page 82 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
AC Input Branch Circuit Protection and Wire Size Selection
for AC Input Termination Assembly List 40, 41, 42
when used with 588705300 Module Mounting Shelves with Rectifiers
(Nominal 208 VAC / 240 VAC)
Refer to the following tables for recommended wire sizes and branch circuit protection.
Home
AC INPUT TO LIST 40 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 1 Rectifier” Single Phase Input Terminations
(System with Spec. No. 588705300 Rectifier Shelves)
40 °C Ambient
Temperature
Input
Voltage
Input
(7)
Current
Overcurrent
(1)
Protection
208 VAC
10 A
15 A
14 AWG
3/4”
240 VAC
8.8 A
15 A
14 AWG
3/4”
Wire
(2) (3) (4)
Conduit
(5) (6)
Size
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
3
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
4
THHN 90°C Wire.
5
System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for twelve (12) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For
operation in countries where the NEC is not recognized, follow applicable codes.
6
System with Five (5) Spec. No. 588705300 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six
(6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for
six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes.
7
Input current based on R48-2000e3 rectifier module.
Table 21
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 40 “1 AC Feed per 1 Rectifier – Single Phase” AC Input Termination Assembly,
System with Spec. No. 588705300 Rectifier Shelves
Page 83 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC INPUT TO LIST 41 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 2 Rectifiers” Single Phase Input Terminations
(System with Spec. No. 588705300 Rectifier Shelves)
Input
Voltage
Input
(8)
Current
208 VAC
20 A
240 VAC
17.5 A
Overcurrent
(1)
Protection
40 °C Ambient
Temperature
Wire
(3) (4) (5)
Conduit
(6) (7)
Size
25 A
(2)
10 AWG
3/4”
25 A
(2)
10 AWG
3/4”
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Maximum over current protection device is 30 A.
3
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
5
THHN 90°C Wire.
6
System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for four (4) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) PCUs. For
operation in countries where the NEC is not recognized, follow applicable codes.
7
System with Four (4) Spec. No. 588705300 Rectifier Shelves / #6 are Expansion Shelves: Conduit sized for six
(6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for
six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes.
8
Input current based on R48-2000e3 rectifier module.
Table 22
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 41 “1 AC Feed per 2 Rectifiers – Single Phase” AC Input Termination Assembly,
System with Spec. No. 588705300 Rectifier Shelves
Page 84 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC INPUT TO LIST 42 AC INPUT TERMINATION ASSEMBLY
(Nominal 208 VAC / 240 VAC, Three Phase, 50 Hz / 60 Hz)
Provides “1 AC Feed per 3 Rectifiers” 3 Phase Input Terminations
(System with Spec. No. 588705300 Rectifier Shelves)
Overcurrent
(1)
Protection
40 °C Ambient
Temperature
Input
Voltage
Input
(8)
Current
208 VAC
17.5 A
25 A
(2)
10 AWG
240 VAC
15 A
20 A
(2)
12 AWG
Wire
(3) (4) (5)
Conduit
Size
(6)
1/2”
(7)
3/4”
1/2”
(6) (7)
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Maximum over current protection device is 30 A.
3
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame
ground terminals must be connected to earth ground, not power system neutral. Equipment grounding
conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper
clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation
in countries where the NEC is not recognized, follow applicable codes.
5
THHN 90°C Wire.
6
System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for three (3) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs.
For operation in countries where the NEC is not recognized, follow applicable codes.
7
System with Five (5) Spec. No. 588705300 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six
(6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for
six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes.
8
Input current based on R48-2000e3 rectifier module.
Table 23
Recommended AC Input Branch Circuit Protection and Wire Size when Using
List 42 “1 AC Feed per 3 Rectifiers – Three Phase” AC Input Termination Assembly,
System with Spec. No. 588705300 Rectifier Shelves
Page 85 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used
with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240
VAC)
Home
AC INPUT CONNECTIONS,
1 FEED PER 1 RECTIFIER, SINGLE PHASE
(582127000 LIST 40)
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
6
5
4
3
2
1
Shelf #1
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
6
5
4
3
2
1
Shelf #2
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
6
5
4
3
2
1
Shelf #3
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
6
5
4
3
2
1
Shelf #4
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
6
5
4
3
2
1
Shelf #5
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC Wireway
Cover
AC Input
Connector Cover
AC Wireway
Cover
NOTE:
WIRING TO A FIELD INSTALLED
SHELF IS DONE AT THE REAR
OF THE SHELF.
Rectifier Module (PCU) Mounting Slots
Inside View
Left Side
Inside View
Right Side
GND
GND
GND
GND
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
SHELF 1
SHELF 1
PCU 1
PCU 2
PCU 3
PCU 4
PCU 5
PCU 6
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
SHELF 3
SHELF 2
SHELF 2
SHELF 3
PCU 1
PCU 2
PCU 3
PCU 1
PCU 2
PCU 3
PCU 4
PCU 5
PCU 6
PCU 4
PCU 5
PCU 6
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 1 RECTIFIER (PCU)
208-240VAC, 50/60Hz, SINGLE PHASE
SHELF 5
SHELF 4
SHELF 4
SHELF 5
PCU 1
PCU 2
PCU 3
PCU 1
PCU 2
PCU 3
PCU 4
PCU 5
PCU 6
PCU 4
PCU 5
PCU 6
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
AC 1 AC 2
Page 86 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Page 87 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
AC INPUT CONNECTIONS,
1 FEED PER 3 RECTIFIERS, THREE PHASE
(582127000 LIST 42)
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
1
2
3
4
5
6
Shelf #1
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
1
2
3
4
5
6
Shelf #2
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
1
2
3
4
5
6
Shelf #3
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
4
5
6
1
2
3
Shelf #4
Rect. Rect. Rect. Rect. Rect. Rect.
(PCU) (PCU) (PCU) (PCU) (PCU) (PCU)
2
3
4
5
6
1
Shelf #5
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC Wireway
Cover
AC Input
Connector Cover
AC Wireway
Cover
NOTE:
WIRING TO A FIELD INSTALLED
SHELF IS DONE AT THE REAR
OF THE SHELF.
Rectifier Module (PCU) Mounting Slots
Inside View
Left Side
GND
Inside View
Right Side
GND
GND
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
SHELF 1 - PCUs #1 - #3
SHELF 1 - PCUs #4 - #6
A
B
C
C
SHELF 3 - PCUs #1 - #3
B
SHELF 2 - PCUs #1 - #3
C
A
B
A
B
C
B
B
SHELF 3 - PCUs #4 - #6
A
C
B
A
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
SHELF 4 - PCUs #4 - #6
SHELF 4 - PCUs #1 - #3
A
A
SHELF 2 - PCUs #4 - #6
C
C
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
SHELF 5 - PCUs #1 - #3
B
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
A
GND
RECTIFIER (PCU) AC INPUT FEEDS
1 FEED PER 3 RECTIFIERS (PCU)
208-240VAC, 50/60Hz, THREE PHASE
C
C
B
A
SHELF 5 - PCUs #4 - #6
C
B
A
Page 88 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
400V DC Input
DC Input Branch Circuit Protection and Wire Size Selection for DC Input Termination Assembly List 45,
46, 47 when used with 588705000 Module Mounting Shelves with Converters (input voltage range: 260V
DC to 400V DC)
Refer to the following tables for recommended wire sizes and branch circuit protection.
DC INPUT TO LIST 45 DC INPUT TERMINATION ASSEMBLY
(400 Volts DC)
Provides “1 DC Feed per 1 Converter” Input Terminations
(System with Spec. No. 58870500040 Converter Shelves)
Input
Voltage
Input
Current
400V DC
14.6 A
(7)
Overcurrent
Protection
20 A
40 °C Ambient
Temperature
Wire
(1) (2) (3) (6)
(4)
12 AWG
(5)
10 AWG
Conduit
Size
(4)
3/4”
(5)
1”
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
2
Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor
size. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for six (6) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3)
converters. For operation in countries where the NEC is not recognized, follow applicable codes.
5
System with Five (5) Spec. No. 588705000 Converter Shelves: Conduit sized for twelve (12) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3)
converters. For operation in countries where the NEC is not recognized, follow applicable codes.
6
Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and
negative leads.
7
14.6 A DC maximum input current @ 260V DC, 3500W output.
Table 24
Recommended DC Input Branch Circuit Protection and Wire Size when Using
List 45 “1 DC Feed per 1 Converter” DC Input Termination Assembly,
System with Spec. No. 588705000 Converter Shelves
Page 89 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
DC INPUT TO LIST 46 DC INPUT TERMINATION ASSEMBLY
(400 Volts DC)
Provides “1 DC Feed per 2 Converters” Input Terminations
(System with Spec. No. 58870500040 Converter Shelves)
Input
Voltage
Input
Current
400V DC
29.2 A
Overcurrent
Protection
40 A
(6)
40 °C Ambient
Temperature
Wire
(1) (2) (3) (5)
8 AWG
Conduit
Size
1”
(4)
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
2
Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor
size. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for four (4) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) converters.
For operation in countries where the NEC is not recognized, follow applicable codes.
5
Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and
negative leads.
6
Maximum over current protection device is 45 A at 40 °C.
Table 25
Recommended DC Input Branch Circuit Protection and Wire Size when Using
List 46 “1 DC Feed per 2 Converters” DC Input Termination Assembly,
System with Spec. No. 588705000 Converter Shelves
Page 90 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
DC INPUT TO LIST 47 DC INPUT TERMINATION ASSEMBLY
(400 Volts DC)
Provides “1 DC Feed per 3 Converters” Input Terminations
(System with Spec. No. 58870500040 Converter Shelves)
Input
Voltage
Input
Current
Overcurrent
(4)
Protection
400V DC
44 A
60 A
40 °C Ambient
Temperature
Wire
(1) (2) (3) (7)
6 AWG
Conduit
(5) (6)
Size
1”
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at
90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable
codes.
2
Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor
size. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
Maximum over current protection device is 70 A at 40 °C.
5
System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for two (2) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3)
converters. For operation in countries where the NEC is not recognized, follow applicable codes.
6
System with Five (5) Spec. No. 588705000 Converter Shelves: Conduit sized for four (4) current carrying
conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) converters.
For operation in countries where the NEC is not recognized, follow applicable codes.
7
Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and
negative leads.
Table 26
Recommended DC Input Branch Circuit Protection and Wire Size when Using
List 47 “1 DC Feed per 3 Converters” DC Input Termination Assembly,
System with Spec. No. 588705000 Converter Shelves
Page 91 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when
used with 588705000 Module Mounting Shelves with Converters
DC INPUT CONNECTIONS,
1 FEED PER 1 CONVERTER
(582127000 LIST 45)
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #1
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #2
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #3
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #4
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #5
Converter Module Mounting Slots
GND
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
DC Wireway
Cover
DC Input
Connector Cover
DC Wireway
Cover
Inside View
Left Side
Inside View
Right Side
GND
GND
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 1
Conv. 1
+
-
CONV1
+
-
Conv. 1
+
-
-
CONV1
+
-
CONV2
+
-
Conv. 1
SHELF 5
Conv. 2
+
-
CONV1
+
-
+
CONV2
+
-
Conv. 3
-
+
+
-
Conv. 4
-
+
CONV3
+
-
-
CONV1
+
-
+
-
CONV2
+
-
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 4
Conv. 3
Conv. 1
Conv. 2
CONV2
+
-
-
+
CONV3
+
-
-
+
-
CONV1
+
-
+
-
CONV2
+
-
Conv. 3
+
-
Conv. 3
CONV3
+
-
-
CONV4
+
-
CONV3
+
-
+
Conv. 4
+
-
Conv. 4
+
-
CONV4
+
-
-
CONV5
+
-
CONV5
+
-
Conv. 6
-
+
-
CONV6
+
-
+
-
CONV6
+
-
+
-
CONV4
+
-
+
-
CONV5
+
-
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 5
Conv. 6
Conv. 4
Conv. 5
SHELF 4
Conv. 5
+
+
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 3
Conv. 6
Conv. 4
Conv. 5
SHELF 2
Conv. 5
+
Conv. 5
-
CONV4
+
-
CONV3
+
-
+
GND
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 1
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 1 CONVERTER
SHELF 2
Conv. 3
Conv. 1
Conv. 2
SHELF 3
Conv. 2
+
Conv. 2
+
NOTE:
WIRING TO A FIELD INSTALLED
SHELF IS DONE AT THE REAR
OF THE SHELF.
CONV5
+
-
-
+
CONV6
+
-
-
+
-
CONV4
+
-
+
-
CONV5
+
-
Conv. 6
+
-
CONV6
+
-
Conv. 6
+
-
CONV6
+
-
Page 92 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
DC INPUT CONNECTIONS,
1 FEED PER 2 CONVERTERS
(582127000 LIST 46)
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #1
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #2
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #3
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #4
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
DC Wireway
Cover
DC Input
Connector Cover
DC Wireway
Cover
Converter Module Mounting Slots
Inside View
Left Side
GND
Inside View
Right Side
GND
GND
Conv. 1
+
CONV 1
+
-
Conv. 4
Conv. 3
Conv. 2
-
-
+
CONV 2
+
-
+
-
+
-
CONV 1
+
-
Conv. 2
+
-
CONV 2
+
-
+
Conv. 6
-
+
CONV 5
+
-
-
CONV 6
+
-
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 2 CONVERTERS
SHELVES 3 AND 4
Conv. 4
Conv. 3
+
Conv. 5
-
CONV 4
+
-
CONV 3
+
-
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 2 CONVERTERS
SHELVES 3 AND 4
Conv. 1
GND
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 2 CONVERTERS
SHELVES 1 AND 2
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 2 CONVERTERS
SHELVES 1 AND 2
+
NOTE:
WIRING TO A FIELD INSTALLED
SHELF IS DONE AT THE REAR
OF THE SHELF.
+
-
-
CONV 4
+
-
CONV 3
+
-
Conv. 5
+
-
CONV 5
+
-
Conv. 6
+
-
CONV 6
+
-
Page 93 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
DC INPUT CONNECTIONS,
1 FEED PER 3 CONVERTERS
(582127000 LIST 47)
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #1
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #2
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #3
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #4
Conv.
1
Conv.
2
Conv. Conv. Conv.
3
4
5
Conv.
6
Shelf #5
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
DC Wireway
Cover
DC Input
Connector Cover
DC Wireway
Cover
NOTE:
WIRING TO A FIELD INSTALLED
SHELF IS DONE AT THE REAR
OF THE SHELF.
Converter Module Mounting Slots
Inside View
Left Side
GND
Inside View
Right Side
GND
GND
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 1: Conv. #1 - #3
+
GND
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 1: Conv. #4 - #6
-
+
-
SHELF 1 CONV1-3
SHELF 1 CONV4-6
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 3: Conv. #1 - #3
SHELF 2: Conv. #1 - #3
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 2: Conv. #4 - #6
SHELF 3: Conv. #4 - #6
SHELF 3 CONV1-3
SHELF 2 CONV4-6
+
-
+
-
+
SHELF 2 CONV1-3
-
+
-
SHELF 3 CONV4-6
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 5: Conv. #1 - #3
SHELF 4: Conv. #1 - #3
400VDC CONVERTER DC INPUT FEEDS
1 FEED PER 3 CONVERTERS
SHELF 4: Conv. #4 - #6
SHELF 5: Conv. #4 - #6
SHELF 5 CONV1-3
SHELF 4 CONV4-6
+
-
+
-
+
SHELF 4 CONV1-3
-
+
-
SHELF 5 CONV4-6
Page 94 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Field Installed Module Mounting Shelves
Input Branch Circuit Protection, Wire Size Selection, and Wiring Illustration
(when wiring to Field Installed Module Mounting Shelves)
Refer to Power Data Sheet PD588705000 or PD588705300.
External Alarm, Reference, Monitoring
External Alarm, Reference, Monitoring, and Control Wire Sizes
Recommended wire size is 22 AWG for loop lengths up to 200 ft. and 18 AWG to 20 AWG for loop lengths
over 200 ft.
External Alarm, Reference, Monitoring, and Control Illustrations
4-Row Cabinet Shown,
Others Similar
Optional EIB (Main Bay Only)
(Extended Interface Board)
(located on inside side panel)
(Front Door Removed in
Illustration for Clarity)
IB2 (Main Bay Only)
(Interface Board)
(located on inside side panel)
Optional SM-DU+ and
Shunt Interface Board
Controller
(Main Bay)
SM-DU
(Supplemental Bays)
Mounting Position
Optional LVD
Driver Circuit Card
OR
Optional Manual Battery
Disconnect Circuit Card
(Main Bay Only)
System Interface
Circuit Card
Optional LVD Driver
Lite Circuit Card
Page 95 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
System Interface
Circuit Card
J1, J2, J3, J4
Distribution Panels FA Inputs
J8 (Main Bay Only)
Selects to power Controller
from “Battery Power” or not.
J1
No
Battery Battery
Pwr Pwr
J2
RS485 Connection
TB2 1A: RS485+
TB2 2A: RS485RS232 Connection
TB2 1B: CGND
TB2 2B: TXD232
TB2 3B:RXD232
1
2
3
J3
1B 2B 3B
TB2
TB2 3A: Internally
used by system.
J8
J8
Shorting Jumper
J4
1A 2A 3A
7
8
9
J10 (Main Bay Only)
Battery Monitoring External / Internal
(see TB1-4 and TB1-5 for
external monitoring points)
J10
External Internal
1
TB1
1
2
3
J5
5
TP1
TP2
TP3
TP4
Shorting Jumper
7
8
9
J10
J5
CAN
TB1-1: Battery Tray FA
TB1-2: External Battery FA
TB1-3: External System FA
TB1-4: External Battery Monitoring (-)
TB1-5: External Battery Monitoring (+)
TP1 (+) and TP2 (-)
Bay Voltage
Monitoring
TP3 (+) and TP4 (-)
Bay Load
Shunt Monitoring
TB1
TB1-2, TB1-3, TB1-4, TB1-5 Main Bay Only.
Wire Size Capacity: 22-12 AWG.
Recommended Torque: 3.0 in-lbs.
FA Signals: Battery applied to the terminal
turns in an alarm.
Page 96 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
DO5_NC
DO6_NC
DO5_COM
DO6_COM
DO5_NO
DO6_NO
DO7_NC
DO8_NC
DO7_COM
DO8_COM
DO7_NO
DO8_NO
Connector
to controller
IB2 Board (Top View)
J11
J2
IB2 TEMP
PROBRE 1
IB2 TEMP
PROBE 2
2
4
1
6
3
2
5
4
1
6
3
2
5
4
1
6
3
Switch settings must be in this position
to interface with the Controller
SW1
RELAY
6
4
8
2
6
4
6
2
6
4
4
2
6
4
2
2
5
1
3
5
1
3
5
1
3
5
1
3
IB2 Board Assembly
2
J8
NO C NC NO C NC NO C NC NO C NC
J7
5
*
1
3
7
5
654321
J6
8 7 6 5 4 3 2 1
-
+
J11 3
J11 2
J11 1
Digital Input Terminal Blocks
J5
J4
J3
654321
654321
654321
Relay Output Terminal Blocks
J9
J8
J7
J6
DO3_NC
DO4_NC
DO3_COM
DO4_COM
DO3_NO
DO4_NO
NO C NC NO C NC NO C NC NO C NC
RELAY OUTPUTS
DO1_NC
DO2_NC
DO1_COM
DO2_COM
DO1_NO
DO2_NO
J5
654321
DI7DI7+
DI8DI8+
J3
J4
654321
DI4DI4+
DI5DI5+
DI6DI6+
4
3
1
654321
DIGITAL I NPUTS
DI1DI1+
DI2DI2+
DI3DI3+
IB2 TEMP
PROBE 1
MA4C5U31
IB2
J12 3
J12 2
J12 1
IB2 TEMP
PROBE 2
J12
Schematic Diagram of IB2 Board
Home
IB2
(Interface Board)
(located on inside side
panel of Main Bay)
J9
J2
* The relay assigned to “Critical Summary” alarm (relay 1 by default)
will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is
de-energized during an alarm condition, opening the contacts between the
C and NO terminals, and closing the contacts between the C and NC terminals.
The remaining seven (7) relays energize during an alarm condition, closing
the contacts between the C and NO terminals, and opening the contacts between
the C and NC terminals.
Not all I/O points are available for customer connection (some are used for factory
system connections).
J3-J9:
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
Page 97 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
Optional EIB
(Extended Interface Board)
(located on inside side
panel of Main Bay)
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Schematic Diagram of EIB Board
D10_NO
DO9_NO
D10_COM
DO9_COM
D10_NC
DO9_NC
RELAY OUTPUTS
4 5 6
3 4 5 6
D12_NO
D11_NO
D12_COM
D11_COM
D12_NC
D11_NC
1 2 3 4 5 6
1 2 3 4 5 6
VOLTAGE
INPUTS
SHUNT
INPUTS
J4 1
J4 2
J4 3
EIB TEMP
PROBE 1
SH3+
SH3SH2+
SH2SH1+
SH1-
J3 1
J3 2
J3 3
DCV6
DCV5
DCV4
DCV3
DCV2
DCV1
1 2 3 4 5 6
D13_NO
D13_COM
DCV8
D13_NC
DCV7
EIB TEMP
PROBE 2
J5-J9
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
MA455U41
EIB
J5
J6
J7
12
J8
1 23
J9
2
4
3
1
J2
EIB Board
Page 98 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Shunt Interface Board
Schematic Diagram of SM-DU+ and Shunt Interface Board
541127
SHUNT
INTERFACE
SHUNT13+
SHUNT13SHUNT12+
SHUNT12SHUNT11+
SHUNT11SHUNT10+
SHUNT10SHUNT9+
SHUNT9SHUNT8+
SHUNT8SHUNT7+
SHUNT7SHUNT6+
SHUNT6SHUNT5+
SHUNT5SHUNT4+
SHUNT4SHUNT3+
SHUNT3SHUNT2+
SHUNT2SHUNT1+
SHUNT1-
SM-DU+ and Shunt
Interface Board
TB2
TB1
13A
13B
12A
12B
11A
11B
10A
10B
9A
9B
8A
8B
7A
7B
6A
6B
5A
5B
4A
4B
3A
3B
2A
2B
1A
1B
SHUNT
INPUTS
TB1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3
J1
1B
J1
SHUNT25+
SHUNT25SHUNT24+
SHUNT24SHUNT23+
SHUNT23SHUNT22+
SHUNT22SHUNT21+
SHUNT21SHUNT20+
SHUNT20SHUNT19+
SHUNT19SHUNT18+
SHUNT18SHUNT17+
SHUNT17SHUNT16+
SHUNT16SHUNT15+
SHUNT15SHUNT14+
SHUNT14-
1A
1
2
J3
25A
25B
24A
24B
23A
23B
22A
22B
21A
21B
20A
20B
19A
19B
18A
18B
17A
17B
16A
16B
15A
15B
14A
14B
J2
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
TB2
J2
J1
SMDU+
TB1 - TB2
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
+
-
Page 99 of 128
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SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Optional LVD
Driver Circuit Card
J5
J6
J4
J3
J2
J1
J1, J2, J3
To LVLD contactor, uses controller
LVD1 control setting (Level 1).
J7
J4, J5, J6
To LVLD contactor, uses controller
LVD2 control setting (Level 2).
J7
To LVBD contactor, uses controller
LVD2 control setting (Level 2).
S1
LVD Inhibit
Active Indicator
LVD Inhibit Switch
Momentary UP / Middle / Down
Momentary UP Position: Closes all LVD Contactors (inhibit mode).
Middle Position: OFF (Controller DOES NOT control LVD’s) (inhibit mode).
DOWN Position: ON (Controller controls LVD’s).
Notes:
1. Connects up to (4) LVLD
and (1) LVBD contactors.
2. Switch and indicator located
on circuit card installed in
Main Bay onl y.
Page 100 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Optional LVD Driver
Lite Circuit Card
J3
Home
J1
J1
To LVLD contactor, uses controller
LVD1 control setting (Level 1).
J3
To LVLD contactor, uses controller
LVD2 control setting (Level 2).
J2
To LVBD contactor, uses controller
LVD2 control setting (Level 2).
Can only be used if it is contained
in a List 21 (1-row) cabinet.
Notes:
1. Connects up to (2) LVD
contactors rated at 600 A or less.
2. Only one (1) contactor per level
can be accommodated. J2 and J3
are on Level 2, only one (1) of these
connectors can be used at a time.
3. Switch and indicator located
on circuit card installed in
Main Bay onl y.
J2
LVD Inhibit
Active Indicator
LVD Inhibit Switch
Momentary UP / Middle / Down
Momentary UP Position: Closes all LVD Contactors (inhibit mode).
Middle Position: OFF (Controller DOES NOT control LVD’s) (inhibit mode).
DOWN Position: ON (Controller controls LVD’s).
Page 101 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Page 102 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Load Distribution
Load Distribution Wire Sizes and Lugs Selection
The rating of the distribution device determines the load lead wire size requirement. The distribution panel
ordered determines the lug hole size and spacing requirements. For wire size and lug selection; refer to the
following.
•
When Distribution Panels using Bullet Nose Type Devices (TPS/TLS Fuses and/or Bullet Nose
Type Circuit Breakers) are Provided: Lug-terminated load leads are connected to the individual load
busbars and load return busbar (if equipped) located on the distribution panel. If the distribution panel is
not equipped with a load return busbar, load return connections are made to a separate return busbar.
The distribution panel’s individual load busbars and load return busbar (if equipped) provide 1/4-20
studs for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt
clearance holes. Customer must provide (or order) lug mounting hardware. The distribution panel’s
individual load busbars and return busbar (if equipped) are designed to accommodate the lugs listed
in Table 7 and Table 9. Use Table 27 to select recommended load distribution wire sizes and lugs for
various loop lengths per fuse/circuit breaker ampere rating. Maximum size of wire to be connected to
a single fuseholder/circuit breaker position is 2 AWG. For wiring up to 350 kcmil, see Table 9 or see
the following part numbers in ACCESSORY DESCRIPTIONS for available lug adapter busbars:
514714, 514717, 522786, and 534449. Use Table 8 and Table 28 when using the lug adapters.
The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must
provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are
designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load
distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating.
•
When Distribution Panels using GJ/218 Circuit Breakers, TPH Fuses, or TPL-B Fuses are
Provided: Lug-terminated load leads are connected to the individual load busbars and load return
busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped with a load
return busbar, load return connections are made to a separate return busbar.
The distribution panel’s individual load busbars and load return busbar (if equipped) provide 3/8-16
captive nuts or studs for installation of customer-provided two-hole lugs that have 1 inch centers and
3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts (if required) and
hardware. The distribution panel’s individual load busbars and return busbar (if equipped) are
designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load
distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating.
The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must
provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are
designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load
distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating.
•
For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 103 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Load Distribution (Distribution Panels) Illustrations
Refer to the illustrations located under the Distribution Panel List descriptions in this document.
Home
Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Block) Illustration
Load Return Leads
Load Leads
Page 104 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Battery Input
Battery Input Wire Sizes and Lugs Selection
•
When Distribution Panels Providing Battery Disconnect Fuse/Circuit Breaker Positions are
Provided: The rating of the disconnect device determines the input battery lead wire size requirement.
The distribution panel ordered determines the lug hole size and spacing requirements. For wire size and
lug selection; refer to the following.
a) When Distribution Panels Using Bullet Nose Type Devices (TPS/TLS Fuses and/or Bullet Nose
Type Circuit Breakers) are Provided: Lug-terminated input battery leads are connected to the
individual battery busbars and battery return busbar (if equipped) located on the distribution panel. If
the distribution panel is not equipped with a battery return busbar, battery return connections are
made to a separate return busbar.
The distribution panel’s individual battery busbars and battery return busbar (if equipped) provide
1/4-20 studs for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4
inch bolt clearance holes. Customer must provide (or order) lug mounting hardware. The
distribution panel’s individual battery busbars and return busbar (if equipped) are designed to
accommodate the lugs listed in Table 7 and Table 9. Use Table 27 to select recommended
battery wire sizes and lugs for various loop lengths per battery disconnect fuse/circuit breaker
ampere rating. Maximum size of wire to be connected to a single fuseholder/circuit breaker
position is 2 AWG. For wiring up to 350 kcmil, see Table 9 or see the following part numbers in
ACCESSORY DESCRIPTIONS for available adapter busbars: 514714, 514717, 522786, and
534449. Use Table 8 and Table 28 when using the lug adapters.
The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer
must provide (or order) lug mounting bolts and hardware. The separate return busbar (if
furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select
recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit
breaker ampere rating.
b) When Distribution Panels Using GJ/218 Circuit Breakers, TPH Fuses, or TPL-B Fuses are
Provided: Lug-terminated battery leads are connected to the individual battery busbars and battery
return busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped
with a battery return busbar, battery return connections are made to a separate return busbar.
The distribution panel’s individual battery busbars and battery return busbar (if equipped) provide
3/8-16 captive nuts or studs for installation of customer-provided two-hole lugs that have 1 inch
centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts
(if required) and hardware. The distribution panel’s individual battery busbars and battery return
busbar are designed to accommodate the lugs listed in Table 8. Use Table 28 to select
recommended battery wire sizes and lugs for various loop lengths per battery disconnect
fuse/circuit breaker ampere rating.
The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer
must provide (or order) lug mounting bolts and hardware. The separate return busbar (if
furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select
recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit
breaker ampere rating.
•
When Distribution Panels with Battery Disconnect Fuse/Circuit Breaker Positions are NOT
Provided: Lug-terminated input battery leads are connected to the battery busbar and battery return
busbar. These busbars provide 3/8-16 captive nuts for installation of customer-provided two hole lugs
that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide lug mounting bolts
and hardware. Battery wire size and lug requirements are determined by site requirements. For wire size
and lug selection; refer to the following.
The battery busbars are designed to accommodate the lugs listed in Table 8. Use Table 28 to select
recommended battery wire sizes and lugs for various loop lengths per required battery branch circuit
ampere rating.
Page 105 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
•
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Home
Battery Input Illustrations
a) Connections to Battery Disconnect Circuit Breakers
Refer to the illustrations located under the Distribution Panel List descriptions in this document.
b) Connections to Lists 21 through 24 Distribution Cabinets
GND RTN
Battery
(Return Side)
Busbar
1-Row Cabinet
Central Office
Ground
-48V SUPPLY
BATTERY AND
BATTERY RETURN CONNECTIONS
(4 landings per polarity)
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
additional hardware)
Battery
(Load Side)
Busbar
Battery
(Return Side)
Busbar
2-Row Cabinet
Central Office
Ground
Maximum Lug Width: 1.88 inches
(unless otherwise noted).
(4-Row Cabinet Shown,
Others Similar)
Battery
(Load Side)
Busbar
BATTERY AND
BATTERY RETURN CONNECTIONS
(4 landings per polarity)
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
additional hardware)
Battery
(Return Side)
Busbar
Battery
(Load Side)
Busbar
3-Row and 4-Row Cabinets
BATTERY AND BATTERY RETURN CONNECTIONS
(7 landings per polarity)
3/8-16 Captive Nuts on 1” Centers
(Customer must supply
additional hardware)
Central Office
Ground
Maximum Lug Width: 1.25 inches
(this location only).
Battery
(Return Side)
Busbar
Battery
(Load Side)
Busbar
Page 106 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
c) Connections to Interbay Busbars (P/O List 2 and List 3)
RECTIFIER AND RECTIFIER RETURN CONNECTIONS
(CAN ONLY BE USED FOR BATTERY CONNECTIONS
IF THE SYSTEM DOES NOT CONTAIN A BATTERY
SHUNT OR BATTERY DISCONNECT CONTACTOR)
3/8-16 Captive Nuts on 1” Centers
(Customer must supply additional hardware.)
Maximum Lug Width: 1.88 inches.
Rear busbar cover shields
not shown in illustration.
GND RETURN
Rectifier (Return Side) Busbar
-48V Supply
Rectifier (Load Side) Busbar
Main Bay
Rear
Page 107 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
d) Connections to Optional Battery Busbar Extension Kit P/N 554541
Installed in Lists 21 through 24 Distribution Cabinets
Note: See Battery Busbar Extension Kit (P/N 554541) under ACCESSORY DESCRIPTIONS for
description.
BATTERY BUSBAR
EXTENSION KIT P/N 554541
3/8” Clearance Holes
on 1” Centers
Central
(Customer must supply
Office
additional hardware)
Ground
GND RTN
Battery
(Return Side)
Busbar
-48V SUPPLY
Battery
(Load Side)
Busbar
(One Row Cabinet
Shown, Others Similar)
Front View
Page 108 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
e) Connections to Optional Battery Landing Busbar Kit P/N 553584
Installed in List 21 Distribution Cabinet
Note: See Battery Busbar Extension Kit (P/N 553584) under ACCESSORY DESCRIPTIONS for
description.
1/4-20 x 0.875" Studs
on 0.625" Centers,
24 Places (Customer must
supply additional hardware.)
Rear View
(One Row Cabinet
Shown, Others Similar)
-48V SUPPLY
Battery
(Load Side)
Busbar
Plastic Shield
GND RTN
Battery
(Return Side)
Busbar
Up to Six (6) Battery Leads (per polarity)
Page 109 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
f)
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Connections to Optional Battery Landing Busbar Kit P/N 555478
Installed in Lists 22 through 24 Distribution Cabinets
Note: See Battery Busbar Extension Kit (P/N 555478) under ACCESSORY DESCRIPTIONS for
description.
1/4-20 x 0.875" Studs
on 0.625" Centers,
16 Places (Customer must
supply additional hardware.)
Rear View
(Two Row Cabinet
Shown, Others Similar)
Plastic Shield
-48V SUPPLY
Battery
(Load Side)
Busbar
GND RTN
Battery
(Return Side)
Busbar
Up to Eight (8) Battery Leads (per polarity).
[Four (4) battery landing positions, two (2)
battery cable lugs back-to-back each position.]
Page 110 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Wire Size and Lug Selection Tables for Load and Battery Connections
to TPS/TLS Fuses and Bullet Nose Type Circuit Breakers
Fuse/
Circuit
Breaker
Amperage
Recm 90°C Wire Size
14 AWG
12 AWG
10 AWG
8 AWG
6 AWG
Loop Length (feet)
3
4
5
6
2 AWG
1/0 AWG
(2)
37
(3, 4)
58
(3, 4)
93
(3, 4)
--
--
--
--
--
15 A
24
(3, 4)
39
(3, 4)
62
(3, 4)
--
--
--
--
--
29
(3, 4)
46
(3, 4)
74
(3, 4)
--
--
--
--
37
(3, 4)
59
(3, 4)
31
(3, 4)
20 A
--
25 A
--
--
30 A
--
--
35 A
--
--
--
94
(3, 4)
--
--
--
49
(3, 4)
78
(3, 4)
--
--
--
42
(3, 4)
67
(3, 4)
59
(3, 4)
52
(3, 4)
40 A
--
--
--
37
(3, 4)
45 A
--
--
--
33
(3, 4)
29
(3, 4)
50 A
--
--
--
60 A
--
--
--
--
--
94
--
--
83
(3, 4)
--
--
47
(3, 4)
75
(3, 4)
--
--
39
(3, 4)
62
(3, 4)
--
--
--
--
33
75 A
--
--
--
--
31
(3)
80 A
--
--
--
--
245342300
245342300
245390200
(3, 4)
--
70 A
245342300
107
(3, 4)
(3)
Lug
2
4 AWG
1, 3, 5,
6, 10 A
--
Recommended Crimp Lug
1
(1)
99
(3, 4)
--
53
(3, 4)
85
(3, 4)
135
(4)
50
(3, 4)
79
(3, 4)
126
(4)
47
(3, 4)
74
(3, 4)
118
(3, 4)
(5)
245346700
245346800
245346900
245393500 (6)
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for
copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Special application crimp lug / strap combination.
Table 27 (cont'd on next page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPS/TLS Fuses and Bullet Nose Type Circuit Breakers
Page 111 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Fuse/
Circuit
Breaker
Amperage
90 A
100 A
125 A
150 A
200 A
Recm 90°C Wire Size
4 AWG
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
Loop Length (feet)
(3)
41
-----
66
(3, 4)
59
(3, 4)
47
(3)
---
105
(3, 4)
95
(3, 4)
76
(3, 4)
63
(3, 4)
--
(4)
--
(3, 4)
--
133
119
95
(3, 4)
79
(3, 4)
--
(1)
75
250
kcmil
350
kcmil
--
--
--
(2)
--
--
--
(4)
--
--
--
(3, 4)
--
--
--
120
100
4/0 AWG
(3, 4)
250 A
--
--
--
--
--
300 A
--
--
--
--
--
95
76
(3, 4)
(3, 4, 7)
112
90
--
(3, 4)
--
(3, 4, 7)
126
(3, 4, 7)
--
105
(3, 4, 7)
Recommended Crimp Lug
(5)
245346800
245346900
(8, 9)
--
245348200
Lug
Lug
1
2
3
4
5
6
7
8
9
245393500 (6) 245393600 (6) 245393700 (6) 245393800 (6)
245347100
245347200
245347300
245347400
514872 (6)
514873 (6)
245347500
245347700
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for
copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Special application crimp lug / strap combination.
MUST USE P/N 514717 Lug Adapter Busbar for lugs having 1/4" bolt clearance hole, 5/8" centers.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
MUST USE P/N 522786 or 534449 Lug Adapter Busbar for 125 A to 200 A circuit breakers or P/N
514714 Lug Adapter Busbar Kit for 225 A to 300 A circuit breakers.
Table 27 (cont'd from previous page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPS/TLS Fuses and Bullet Nose Type Circuit Breakers
Page 112 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Wire Size and Lug Selection Tables for Load and Battery Connections
to TPH Fuses, TPL-B Fuses, and GJ/218 Type Circuit Breakers or Battery Branch
Circuits
Fuse/
Circuit
Breaker
Amperage
70 A
Recm 90°C Wire Size
6 AWG
4 AWG
2 AWG
1/0 AWG
2/0 AWG
Loop Length (feet)
33
(3)
80 A
--
100 A
--
53
(3, 4)
47
(3, 4)
--
125 A
--
--
150 A
--
--
(3, 4)
74
(3, 4)
118
59
(3, 4)
95
(3, 4)
76
(3, 4)
95
(3, 4)
63
(3, 4)
79
(3, 4)
68
(3, 4)
47
--
--
--
--
--
--
--
--
--
--
--
--
200 A
--
--
--
--
119
1
2
3
4
5
245348200
245347100
(3, 4)
--
Recommended Crimp Lug
245350000
250 kcmil
(3, 4)
--
245349900
4/0 AWG
(4)
135
175 A
Lug
3/0 AWG
(2)
85
(3)
(1)
--
--
--
(4)
--
--
(3, 4)
--
--
120
100
86
(3, 4)
108
75
(3, 4)
95
(3, 4)
(3, 4)
-112
(3, 4)
(5)
245347200
245347300
245347400
245347500
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for
copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 28 (cont'd on next page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPH Fuses, TPL-B Fuses, and GJ/218-Circuit Breakers
or Battery Branch Circuits
Page 113 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Recm 90°C Wire Size
Fuse/
Circuit
Breaker
Amperage
2/0 AWG
225 A
--
250 A
3/0 AWG
4/0 AWG
250
kcmil
300
kcmil
Loop Length (feet)
67
--
(3)
-(4)
300 A
159
(2) Wires
--
400 A
--
75
(2) Wires
500 A
--
--
(3, 4)
84
(3, 4)
76
(3)
100
90
--
(3, 4)
(3, 4)
--
(3, 4)
95
(2) Wires
(3)
76
(2) Wires
(3, 4)
112
(2) Wires
(3, 4)
90
(2) Wires
(1)
120
108
90
350
kcmil
400
kcmil
500
kcmil
--
--
--
--
--
(2)
(4)
(3, 4)
(3)
-(3, 4)
108
(2) Wires
126
105
(4)
(3, 4)
120
-(4)
126
(2) Wires
(3, 4)
--
--
--
--
--
(3, 4)
600 A
--
--
--
--
800 A
--
--
--
84
(3) Wires
(3)
(3)
90
(2) Wires
(3, 4)
101
(3) Wires
Recommended Crimp Lug
Lug
1
2
3
4
5
245347200
(per cable)
245347300
(per cable)
245347400
(per cable)
245347500
(per cable)
105
(2) Wires
(4)
157
(3) Wires
(3, 4)
(3, 4)
120
(2) Wires
(3, 4)
--
118
(3) Wires
135
(3) Wires
--
245347700
(per cable)
245347800
(per cable)
245347900
(per cable)
(5)
245347600
(per cable)
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for
copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 28 (cont'd from previous page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPH Fuses, TPL-B Fuses, GJ/218-Circuit Breakers
or Battery Branch Circuits
Page 114 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
SPECIFICATIONS
1. SYSTEM
1.1 Output Ratings
1.1.1 See page 3.
1.2 Input Ratings
1.2.1 See page 3.
1.3 Environmental Ratings
1.3.1 Operating Ambient Temperature Range: -40 °C to +40 °C (-40 °F to +104 °F).
1.3.2 Storage Ambient Temperature Range: -40 °C to +85 °C (-40 °F to +185 °F).
1.3.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of
0% to 95%, non-condensing.
1.3.4 Altitude: See PD588705000 or PD588705300.
1.3.5 Mounting: This product is intended only for installation in a restricted access location on or
above a non-combustible surface.
This product must be located in a controlled environment with access to crafts persons only.
This product is intended for installation in network telecommunication facilities (CO, vault, hut, or
other environmentally controlled electronic equipment enclosure).
This product is intended to be connected to the common bonding network in a network
telecommunication facility (CO, vault, hut, or other environmentally controlled electronic
equipment enclosure).
The DC return connection to this system can remain isolated from system frame and chassis
(DC-I).
This system is suitable for installation as part of the Common Bonding Network (CBN).
Rectifier, converter, and mounting shelf ventilating openings must not be blocked and
temperature of air entering rectifiers and converters must not exceed the rated operating
ambient temperature range.
Clearance requirements are:
a) Recommended minimum aisle space clearance for the front of each bay is 2'6".
b) Recommended minimum aisle space clearance for the rear of each bay is 2’0” for any of
the following conditions:
1) Multiple bay arrangements that incorporate rear inter-bay busbars (List 2 and List 3
bays).
2) Addition of a module mounting shelf in the field.
3) Making AC input connections to a field installed module mounting shelf.
4) Adding battery tray(s) in the field.
For all other conditions, required minimum spacing from the rear of the bay to a wall or other
solid surface is that which is specified for proper converter and/or module mounting shelf
ventilation. Refer to the specific module mounting shelf Power Data Sheet or System
Application Guide for ventilation spacing requirements.
Note: Minimum spacing specified for ventilation may not permit replacement of certain
components such as busbars or module mounting shelves.
1.4 Compliance Information
1.4.1 Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center
for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is
tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for
Communications Equipment.
Page 115 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
NEBS Compliance: Compliance verified by a Nationally Recognized Testing
Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network
Power for NEBS compliance reports.
Rectifier Modules: In order to remain compliant during a fan failure condition, the backup
battery connection must be utilized to provide sufficient power to the loads for up to eight (8)
hours when the system is operated at greater than 50% output power. If no backup battery
connection is used, the system must operate with a redundant module installed.
Converter Modules: In order to remain compliant during a fan failure condition, the system
must operate with a redundant module installed.
1.5 IB2 and EIB (Controller Interface Board) Ratings
1.5.1 Digital Input Ratings
(A) Maximum Voltage Rating: 60 VDC.
(B) Active High: > 19 VDC.
(C) Active Low: < 1 VDC.
1.5.2 Relay Ratings
(A) 1 A Steady State @ 30 VDC.
(B) 3 A Peak @ 30 VDC.
2. MODULE MOUNTING ASSEMBLY
Refer to PD588705000 or PD588705300.
1.4.2
3. RECTIFIER
Refer to the Rectifier Instructions (UM1R483500E or UM1R482000E3).
4. CONVERTER
Refer to the Converter Instructions (UM1C48241500 or UM1C400483500E).
5. CONTROLLER
Refer to the ACU+ Controller Instructions (UM1M820BNA or UM1M820DNA400) or NCU Controller
Instructions (UM1M830BNA).
For controller factory settings, refer to the Controller Configuration Drawing (C-drawing).
Page 116 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
MECHANICAL SPECIFICATIONS
Overall Dimensions
Refer to PD588705000 for module mounting shelf dimensions.
Refer to PD588705300 for module mounting shelf dimensions.
Refer to Table 2 for relay rack dimensions.
Page 117 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 21 (One-Row Distribution Cabinet)
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Finish: Textured Gray
Top View
20.09
9.00
24.75
(typical)
11.09
12.25
(7U)
Refer to
PD588705000
for rectifier module
mounting shelf
dimensions.
Refer to
PD588705300
for rectifier/converter
module mounting
shelf dimensions.
Left Side View
Front View
Right Side View
Page 118 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 22 (Two-Row Distribution Cabinet)
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Finish: Textured Gray
Optional List CB or CC
Low Voltage Battery
Disconnect
3.25
Top View
20.09
9.00
24.75
(typical)
11.09
19.25
(11U)
Refer to
PD588705000
for rectifier module
mounting shelf
dimensions.
Refer to
PD588705300
for rectifier/converter
module mounting
shelf dimensions.
Left Side View
Front View
Right Side View
Page 119 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 23 (Three-Row Distribution Cabinet)
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Finish: Textured Gray
Optional List CB or CC
Low Voltage Battery
Disconnect
3.25
Top View
20.09
9.00
24.75
(typical)
11.09
26.25
(15U)
Refer to
PD588705000
for rectifier module
mounting shelf
dimensions.
Refer to
PD588705300
for rectifier/converter
module mounting
shelf dimensions.
Left Side View
Front View
Right Side View
Page 120 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 24 (Four-Row Distribution Cabinet)
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Finish: Textured Gray
Optional List CB or CC
Low Voltage Battery
Disconnect
3.25
Top View
20.09
9.00
24.75
(typical)
11.09
33.25
(19U)
Refer to
PD588705000
for rectifier module
mounting shelf
dimensions.
Refer to
PD588705300
for rectifier/converter
module mounting
shelf dimensions.
Left Side View
Front View
Right Side View
Page 121 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
List 93 (Battery Tray)
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Finish: Textured Gray
3. Maximum trays available per rack is four (4).
Optional Battery Disconnect Circuit Breaker
(Mounted on Either Right or Left Side)
Distribution Cabinet
Not Shown
9.781
12.25
or
14.00
(as ordered)
12.25
or
14.00
(as ordered)
12.25
or
14.00
(as ordered)
ISO View
Front View
22.500
Right Side View
Page 122 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
Weights
List Number
or
Part Number
Net Weight
(lbs), each
Description
Common Equipment
58212700001
2
Common Equipment, Main Bay
58212700002
30
Common Equipment, 1st Supplemental Bay, Adjacent
58212700003
24
Common Equipment, 2nd Supplemental Bay, Adjacent
58212700005
1.5
Common Equipment, 1st Supplemental Bay, Remote
58212700006
1.5
Common Equipment, 2nd Supplemental Bay, Remote
Distribution Cabinets
58212700021
55
Distribution Cabinet, 1 Row
58212700022
76
Distribution Cabinet, 2 Rows
58212700023
98
Distribution Cabinet, 3 Rows
58212700024
126
Distribution Cabinet, 4 Rows
Module Mounting Shelf 588705000
58870500021
17
Module Mounting Shelf
58870500040
17
Module Mounting Shelf
7
Rectifier Module
8
Converter Module
1R483500E
1R483200E
1R483200
1C400483500E
Module Mounting Shelf 588705300
58870530001
11.7
Module Mounting Shelf
1R482000E3
2.5
Rectifier Module
1C48241500
2.3
Converter Module
58212700090
1.5
Battery Shunt, 800 A
58212700091
3.5
Battery Shunt, 2000 A
58212700092
3.2
Battery Shunt, 2500 A
58212700093
32
Integrated, Pre-cabled Battery Tray
528500
528501
1
Battery Disconnect Breaker Kit, 1-pole
528502
528503
1.5
Battery Disconnect Breaker Kit, 2-pole
Battery Accessories
Distribution Panels, Primary Voltage
582127000AA
12
Distribution Panel
582127000AB
9
Distribution Panel
582127000AC
6
Distribution Panel
582127000AD
5
Distribution Panel
582127000AE
13
Distribution Panel
582127000AF
16
Distribution Panel
Page 123 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List Number
or
Part Number
Net Weight
(lbs), each
582127000AG
16
Distribution Panel
582127000AH
22
Distribution Panel
582127000AJ
11
Distribution Panel
582127000AK
13
Distribution Panel
Description
Distribution Panels, Dual Voltage
582127000DA
12.5
Distribution Panel
582127000DB
12.5
Distribution Panel
582127000DC
12.5
Distribution Panel
582127000DD
12.5
Distribution Panel
Distribution Panels, Battery Disconnect
582127000BA
16
Distribution Panel
582127000BB
12
Distribution Panel
582127000BC
10
Distribution Panel
582127000BD
8
Distribution Panel
582127000BE
17
Distribution Panel
582127000BF
20
Distribution Panel
582127000BG
20
Distribution Panel
582127000BH
25
Distribution Panel
Battery Disconnect Contactors
582127000CA
7
600 Amp Battery Disconnect Contactor
582127000CB
6
1200 Amp Battery Disconnect Contactor
582127000CC
6
2000 Amp Battery Disconnect Contactor
11
Ground Bar
Ground Bar
582127000GA
Low Voltage Disconnect
582127000LB
1
582127000LL
2.5
Low Voltage Battery Disconnect Option
Low Voltage Load Disconnect Option
Manual Battery Disconnect
582127000MB
1
Manual Battery Disconnect Option
Distribution Elements
550224
1.5
Kit, 6-Position GMT Fuse Module, 35 A
256623500
0.6
Circuit Breaker, 250 A, GJ/218, One-pole, Without Shunt
256626200
1.2
Circuit Breaker, 400 A, GJ/218, Two-pole, Without Shunt
256628200
2
Circuit Breaker, 600 A, GJ/218, Three-pole, Without Shunt
550249
3
Circuit Breaker, 800 A, GJ/218, Four-pole, With Shunt
543159
32
Relay Rack
543151
35
Relay Rack
Relay Racks
Page 124 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
List Number
or
Part Number
Net Weight
(lbs), each
543152
36
Relay Rack
543153
42
Relay Rack
543154
44
Relay Rack
543155
46
Relay Rack
543156
51
Relay Rack
543157
63
Relay Rack
543161
103
Relay Rack
543162
113
Relay Rack
541340
243
Relay Rack
547862
246
Relay Rack
543163
81
Relay Rack
543164
123
Relay Rack
Description
Page 125 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
RELATED DOCUMENTATION
System Quick Start Guide:
System Installation Instructions:
System User Instructions:
ACU+ Controller Instructions:
NCU Controller Instructions:
Module Mounting Shelf Power Data Sheet:
Rectifier Instructions:
Converter Instructions:
Module Mounting Shelf Power Data Sheet:
Rectifier Instructions:
Converter Instructions:
NCU Controller 2nd Ethernet Port
Add-On Kit Instructions:
IM559252
NCU Controller 2nd Ethernet Port
Retrofit Kit Instructions:
IM559251
Main Schematic Diagrams:
QS582127000
IM582127000
UM582127000
UM1M820BNA or UM1M820DNA400
UM1M830BNA
PD588705000
UM1R483500E
UM1C400483500E
PD588705300
UM1R482000E3
UM1C48241500
SD582127000 (System)
SD588705000 (Module Mounting Shelf)
SD588705300 (Module Mounting Shelf)
T582127000 (System)
T588705000 (Module Mounting Shelf)
T588705300 (Module Mounting Shelf)
031110100
031110200
031110300
Main Wiring Diagrams:
Load and Battery
Lug Detail Drawings:
BATTERY MANUFACTURER INFORMATION
Some equipment described in this System Application Guide is designed to accommodate batteries from
various manufacturers. The following are referenced in this document.
C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858
®
Deka : East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147
®
Douglas : Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159
Fiamm: FIAMM T.I, 23880 Industrial Park Drive, Farmington Hills, Detroit, MI 48335
TM
Marathon : GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ 08543.
Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803
TM
PowerSafe Enersys : EnerSys Inc., Reading, PA, 196212-4145
Page 126 of 128
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Home
REVISION RECORD
Issue
Change
Number
(ECO)
AA
LLP216539
AB
Description of Change
Date
Approved
New
04/03/2012
John Jasko
LLP217306
Ordering Notes for List 30 corrected. Weights
table updated.
08/08/2012
John Jasko
AC
LLP217617
Additional battery part number added to
battery table. Battery busbar extension kit
P/N 554541 added.
09/18/2012
John Jasko
AD
LLP217758
Replaced P/N 541371 with P/N 553584 and
added reference to “Central Office Ground” to
battery connections section.
12/14/2012
Shanon Ravacio
AE
LLP218149
Added 588705300, R48-2000e3, and
C48/24-1500. Added P/N 556155 and P/N
556154 Temp Probe Components. Replaced
P/N 550265 with P/N 555478. System
Interface Circuit Card now P/N 556166.
01/02/2013
John Jasko
AF
LLP218889
Lists 34, 35, 45, 46, and 47 (C400/48-3500e)
added. Added 90A Bullet Breaker P/Ns
138887 and 138888.
02/26/2014
John Jasko
AG
LLP220488
Updating DC input voltage range for converter
1C400483500e and system 582127000 using
it.
06/02/2014
John Jasko
AH
LLP220741
NCU controller added (1M830DNA).
08/21/2014
John Jasko
AJ
LLP220993
Second Ethernet port added. In-Line Fuse
and Resistor Pigtail Kits added.
10/02/2014
John Jasko
K
LLP221163
Corrected ordering note for List DA, DB, DC,
and DD.
11/12/2014
John Jasko
L
LLP221160
Adding 300A bullet breakers.
12/16/2014
John Jasko
M
LLP221979
Added odd numbered shelves to existing input
option List 41.
06/22/2015
Mitch Emata
Page 127 of 128
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SAG582127000
Issue M, June 22, 2015
System Application Guide
Spec. No. 582127000 (Model 721NPBB)
Mike Smith
Jun 23, 2015
Roger Luo
Jun 24, 2015
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Page 128 of 128
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.