AZ5 SUBMINIATURE PC BOARD RELAY FEATURES • • • • • • • • • • Subminiature size for high density packaging Coil sensitivity to 100mW Extremely low cost Coils to 24VDC Epoxy sealed for automatic wave soldering 1 Amp and 2 Amp contacts Life expectancy to 10 million operations Meets FCC Part 68.302 1500V lightning surge Meets FCC Part 68.304 1000V dielectric UL file E43203; CSA file 74120 GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 10 million operations Standard Duty: 5 x 105 at 1A, 30VDC Res. 4 x 105 at 0.5A, 120VAC Res. Heavy Duty: 2 x 105 at 2A, 30VDC Res. 2 x 105 at 1A, 120VAC Res. Operate Time (typical) Standard: 3ms at nominal coil voltage Sensitive: 5ms at nominal coil voltage Release Time (typical) 1ms at nominal coil voltage (with no coil suppression) Capacitance Coil to contact: 3.0pF Contact to contact: 3.0pF Bounce (typical) At 10mA contact current 2ms at operate 8ms at release CONTACTS Arrangement Ratings Light Duty Heavy Duty SPDT (1 Form C) Welded crossbar construction Resistive load: Max. switched power: 30W or 60VA Max. switched current: 1A Max. switched voltage: 150VDC or 300VAC UL Rating: 1A at 30VDC 0.5A at 120VAC Max. switched power: 60W or 120VA Max. switched current: 2A Max. switched voltage: 150VDC or 300VAC UL Rating: 2A at 30VDC 1A at 120VAC Material Light Duty Heavy Duty Silver palladium, gold clad Silver nickel Resistance < 50 milliohms initially COIL Power At Pickup Voltage (typical) Standard coil: 220mW Sensitive coil: 100mW Max. Continuous Dissipation 1.1W at 20°C (68°F) ambient 0.8W at 40°C (104°F) ambient Temperature Rise Standard: 40°C (72°F) at nominal coil voltage Sensitive: 22°C (40°F) at nominal voltage Temperature Insulation Resistance 100 megohms min. at 20°C, 500VDC, 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage Standard: -25°C (-13°F) to 60°C (140°F) Sensitive: -25°C (-13°F) to 75°C (167°F) Both: -25°C (-13°F) to 105°C (221°F) Storage Vibration 0.062" DA at 10–55 Hz Shock Standard: 10g Sensitive: 6g Enclosure P.B.T. polyester Terminals Tinned copper alloy Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Immersion Time 30 seconds Weight 3.5 grams Max. 105°C (221°F) NOTES 1. 2. 3. 4. Dielectric Strength 1250Vrms coil to contact (at sea level for 1 min.) 500Vrms between open contacts Meets FCC Part 68.302 1500V lightning surge Meets FCC Part 68.304 1000V dielectric All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Other coil resistances and sensitivities available upon request. Specifications subject to change without notice. 12/13/01W AZ5 RELAY ORDERING DATA STANDARD RELAYS: Light Duty Type Coil Temperature Rise COIL SPECIFICATIONS ORDER NUMBER Must Operate VDC 3.5 Standard Coil 120 AZ5X Footprint AZ5Y Footprint AZ5X–1C–5DE AZ5Y–1C–5DE 6 8.1 80 4.2 AZ5X–1C–6DE AZ5Y–1C–6DE 9 12.2 180 6.3 AZ5X–1C–9DE AZ5Y–1C–9DE 12 16.2 320 8.4 AZ5X–1C–12DE AZ5Y–1C–12DE 24 32.4 1,280 16.8 AZ5X–1C–24DE AZ5Y–1C–24DE 110 100 SENSITIVE RELAYS: Light Duty Type 48.0 4.2 AZ5X–1C–6DSE AZ5Y–1C–6DSE 6.3 AZ5X–1C–9DSE AZ5Y–1C–9DSE 700 8.4 AZ5X–1C–12DSE AZ5Y–1C–12DSE 2,800 16.8 AZ5X–1C–24DSE AZ5Y–1C–24DSE 60 Coil Resistance ±10% 56 ORDER NUMBER Must Operate VDC 3.5 50 40 30 20 10 AZ5X Footprint AZ5Y Footprint AZ5X–1CH–5DE AZ5Y–1CH–5DE % of Nominal Coil Voltage (@20˚C) 6 8.1 80 4.2 AZ5X–1CH–6DE AZ5Y–1CH–6DE 9 12.2 180 6.3 AZ5X–1CH–9DE AZ5Y–1CH–9DE 12 16.2 320 8.4 AZ5X–1CH–12DE AZ5Y–1CH–12DE 24 32.4 1,280 16.8 AZ5X–1CH–24DE AZ5Y–1CH–24DE Maximum Switching Capacity Light Duty Type 3.0 2.0 MECHANICAL DATA AC Resistive Load 60VA DC Resistive Load .2 300 400 200 60 80 100 .1 .300 [7.62] 20 .050 [1.27] 6xø.039 [ø0.99] .055 [1.40] 30W .4 .3 30 40 .138 [3.50] .100 [2.54] .400 [10.16] 1.0 .8 .6 10 .400 [10.16] .610 [15.49] Current PC BOARD LAYOUT .433 [11.00] 0A 2A 60% COIL SPECIFICATIONS Max. Continuous VDC 6.8 80% Sensitive Coil 70 STANDARD RELAYS: Heavy Duty Type Nominal Coil VDC 5 160% 24.0 24 AZ5Y–1C–5DSE % of Nominal Coil Voltage (@20˚C) 180% 12 AZ5X–1C–5DSE 140% 405 AZ5Y Footprint 160% 18.0 AZ5X Footprint 120% 9 Must Operate VDC 3.5 140% 180 0A 2A 40 100% 12.0 50 120% 6 60 100% Coil Resistance ±10% 120 70 20 ORDER NUMBER Coil Temperature Rise ˚C Max. Continuous VDC 10.0 80 30 COIL SPECIFICATIONS Nominal Coil VDC 5 90 80% Coil Resistance ±10% 56 60% Max. Continuous VDC 6.8 Coil Temperature Rise ˚C Nominal Coil VDC 5 Voltage .015 [0.38] Heavy Duty Type 3.0 2.0 AZ 5X & 5Y WIRING DIAGRAM 2 x.020 [0.51] 1 2 6 1 2 6 Current Viewed toward terminals 4 x.020 [0.51] 4 x.010 [0.25] 120VA AC Resistive Load 60W 1.0 .8 .6 .4 .3 DC Resistive Load 7 12 11 AZ5X 12 11 AZ5Y 7 300 400 200 60 80 100 20 .1 30 40 2 x.005 [0.13] 10 .2 Voltage Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 12/13/01W