CM10-RXXP TYPE Receptacle Cable Connector Assembly Manual Date of Issue: September 12, 2003 Material No. TC-485 DDK Ltd. Industrial Duty & Optic Engineering Dept. Group 14 Matsuyama-cho, Moka-shi, Tochigi Tel 0285-82-4463 Revision A Date 9/12/03 Version No. Initial B C D E F 6/11/06 11/8/06 12/20/06 1/16/07 11/20/07 No.T-1802 No.T-1803 No.T-1832 No.T-1844 No.T-2083 G 10/24/08 No.T-2403 Material No. TC-485 Contents Page 1. Outline 2 2. Specifications 2 2-1. 3. 4. Applicable connector 2 Cable Assembly Process 3-1. Cutting a cable 3 3-2. Stripping a core wire 3 3-3. Soldering a contact 3 Caution 4 Page 1/5 Material No. TC-485 1. Outline This Cable Assembly Manual explains how to assemble the wire to CM10 receptacle connector. 2. Specifications 2-1. Applicable connector Connector name Drawing number CM10-R2P 115J-AP10035 CM10-R10P 115J-AP8958 CM10-R10P-01 115J-AP10835 CM10-R2P(D3)-01 115J-AP10861 CM10-R10(D3)-01 115J-AP10860 CM10-R10P-D(D5) 115J-AP12053 CM10-R2P-D(D7) 115J-AP12166 CM10-R10P-D(D7) 115J-AP12165 Page 2/5 Material No. TC-485 3. Cable Assembly Process 3-1. Cutting a cable Cut the cable to the following dimensions. Cable length ※ Cable length after cutting Cable length 3-2. Stripping a care wire Strip the core wire to a length 6 mm. 6 3-3. Soldering a contact ①Solder the cable to the specified terminal number contact of housing. Caution Take care not to melt down the housing. ※ Soldering condition Soldering bit temperature : 360℃ MAX Soldering time less than 4sec ②After soldering, attach a heat shrink tube(φ2.5 × 10) on the soldering part. ※Tube heater 300W Bit ID;3mm Distance;30mm Heat time;less than 15sec Contact Soldering A Detail A Receptacle shell Heat shrink tube Page 3/5 Material No. TC-485 4. Caution ① There’s a possibility that the contact is deformation. Before operation, check for inspection’s connector:CM10-AP/SPXXS-X. ② Before inspection, connect the receptacle connector and inspection’s connector:CM10-AP/SPXXS-X to fit the each other’s connecting key. And check it for deformation of the receptacle connector’s contact. ※ Case of contact deformations, change the inspection’s connector. Page 4/5 Material No. TC-485 ※ To connection ① Set the △ mark of each other’s connectors. Receptacle connector ▽ mark ② Plug connector △ mark Each other’s key (concavity and convexity)are fit in. Push it straight, take care not to tilt. Receptacle connector key Convexity Plug connector key (Concavity) Push it straight ※To remove , rotate the coupling and pull out to straight. ① Rotate the coupling ② Pull out to straight Coupling Page 5/5