CEATEC JAPAN 2015 From social infrastructures to the convenience of smart lifestyle CEATEC JAPAN 2015 TDK Special Site URL: http://www.global.tdk.com/ceatec_2015/ TDK s integrated product information site TDK Product Center URL: product.tdk.com TDK Corporation 3-9-1 Shibaura, Minato-ku, Tokyo 108-0023 http://www.global.tdk.com IoT TDK’s infrastructure products contribute to the efficient generation of clean energy. Renewable Energy For the Energy Infrastructure of Tomorrow 296m YOKOHAMA LANDMARK TOWER 6MWclass Wind Turbines Transformer Substaion Rotors use about 5 tons of neodymium magnets from TDK HVDC Approx. 170m 6m Large scale wind turbines increasingly use the gearless principle (multi-pole synchronous generator). Wind Power Generators Capacitors for Power Electronics 5 ton usage Wind power generation Neodymium magnets The rotors of gearless type multi-pole synchronous generators often use an assembly of massive neodymium magnets from TDK (NEOREC series). Large customized versions of these magnets are available for industrial motors and similar applications. 6m Rotor pole containing several large neodymium magnets Large neodymium magnet Transmission The power generated by offshore wind farms is converted into high-voltage DC power for transmission. TDK supplies large capacitance power capacitors for HVDC applications. Power Conditioners Permanent magnet rotor of gearless power generator No. 1 market share for infrastructure products HVDC(High Voltage Direct Current) Transmission These capacitors use plastic film as a dielectric. Their high insulation resistance and outstanding reliability make them ideal for power electronics equipment and related applications. Power Conditioners Voltage Film capacitors Reactors 10,000V MKV LSI MKV Large capacitance, high voltage type capacitors used for output voltage waveform shaping. 02 TDK Corporation HVDC classic MKP DC Wind HVDC systems Power film capacitors UPS 1,000V 450V Power Conditioners High perfomance converter PCC LP Solar MKK DCI MKK DC R Traction High speed Traction Metro, light rail MKK DC HVDC plus Traction Locomotive More drive MKP AC HEV/EV General Solar DC capacitor PEC capacitor (PCC LP) MKK HP Light-weight reactors using low-loss ferrite Power conditioners serve to feed the power from solar or wind power installations into the grid. They use large choke coils for DC upconversion and voltage fluctuation control. No. 1 market share worldwide Power supply and signal line protection Varistors /Arrestors These components protect circuits from lightning surges and other adverse influences. TDK's versatile product lineup has the leading market share worldwide. Power transmission / transformation equipment Ultra high voltage capacitors Ceramic capacitors with a rated voltage from 8 to 50 kV are used for distribution panel switches, high voltage power supply circuitry and similar. Power CEATEC JAPAN 2015 03 Industrial Equipment Energy Saving Smart Solutions Power supply products from TDK play important roles in many applications - from industrial and medical equipment to rail transport systems. Manufacturing Equipment IoT Industry 4.5 Rail way Systems Medical Equipment Robots IPMSM Interior Permanent Magnet Synchronous Motor xEMS (Energy Management Systems) Wireless Power Transfer Transport Systems & Robots Energy storage Wireless power transfer Industrial EMC countermeasures Large ESS Wireless power charging system for industrial equipment Energy storage systems (ESS) for applications such as FEMS and BEMS, using lithium ion batteries. Energy conversion Bidirectional DC-DC converters Power supply equipment for high-efficiency power conversion between DC bus lines and energy storage systems. An 11 kW type is also under development. Advanced technology using magnetic resonance coupling from a transmitting coil to receiving coil to transfer electrical energy. This enables wireless power transfer to moving objects such as automatic guided vehicles, elevators etc., or to moving parts such as actuators. This EMC countermeasure product prevents ground leakage current in systems with inverter-controlled motor drives from triggering automatic cutout. Using magnetic resonance coupling xEMS power management ● 50/60 Commercial power source ● 240 Amplifier (high frequency inverter) Power Supply for battery charge Constant current power supplies AC-DC switching power supplies optimally suited for charging lithium ion batteries, lead-acid batteries and similar. Industryfirst ● ● Hz V 85 kHz 400 V Receiving coil unit (with integrated resonance capacitor) Transmitting coil unit (with integrated resonance capacitor) Battery Rectifier ● 04 TDK Corporation Active EMC filter “LeaXieldTM” Inverters, converters Aluminum electrolytic capacitors Capacitors featuring large capacitance. Used extensively for smoothing applications in power supply circuits etc. Angle / Rotation control Clamp type AC current sensors TMR angle sensors These sensors are capable of detecting large currents in power equipment with high accuracy. The clamp design allows one-touch operation. Sensor created by applying technology from TMR heads for HDDs is suitable for angle sensors of industrial equipment. ±0.6° Plasma Generator Surface treatment, disinfection “CeraPlasTM” Highly efficient low-temperature plasma generator applying the same principle as piezoelectric transformers. Expected to be suitable for a wide range of applications in industrial and medical fields, including surface treatment, washing, disinfection, and deodorization. 24/48 V CEATEC JAPAN 2015 05 ADAS Automotive Safety Contributing to Progress — From The Materials Level HCCI ESC Driving Comfortably and Safely Safety TMR Application of TMR elements of HDD heads enables the realization of highly stable angle / rotation sensors with high accuracy and high output. These are used, for example, as angle sensors in electronic power steering systems and as rotation sensors in various applications. ECU (Electronic Control Unit) Over 2 million units total Power supply High voltage isolated transformers for IGBT gate drive Automotive-grade MLCCs/aluminum electrolytic capacitors Automotive chargers Charges the main battery of the PHEV or EV efficiently. Automotive quality achieved through optimized design. Industry-leading small size. No.1 market share for xEV use In addition to a wide variety of MLCCs, including products with guaranteed high temperature ratings, medium and high voltage types, and metal terminal (Mega Cap) types, aluminum electrolytic capacitors with high temperature and vibration resistance and outstanding ripple characteristics will also be on display. This high-performance, highly robust fuel injection device uses an actuator made of piezoelectric ceramics material. Transponder coil for TPMS Automotive LAN / High-speed differential transmission lines Filters with terminal electrodes and ground terminals. They suppress noise effectively in a wide frequency range. No.1 market share Common mode filters for automotive use These noise countermeasure components serve to prevent malfunction of electronic equipment in automobiles. The lineup includes products for CAN and automotive Ethernet type LANs, high-speed differential transmission lines, and more. Transmitting efficiency : 91% Keyless entry systems Automotive battery charging Compact, high-sensitivity 3D transponder coil with integrated construction for X, Y, and Z axis. This new product supports the configuration of comfortable keyless entry systems. Wireless charging of automotive batteries is enabled by transmitting and receiving coils featuring high-performance ferrite cores. TDK is also working on technology aimed at realizing wireless charging while the vehicle is in motion. Wireless power transfer systems RF components Various automotive sensors 06 TDK Corporation Tire pressure monitoring systems (TPMS) High frequency noise countermeasures RF components such as high Q inductors, multilayer filters, and LTCC antennas for applications supporting telematics and car connectivity. MEMS pressure sensor die 2-pole magnet Wireless communication systems Power train / Current / Temperature control etc. Position sensor Current Highly reliable transponder coils in resin case, featuring high sensitivity. Suitable for immobilizer and similar applications. 3D transponder coil Piezo injectors Current sensor Pin Layer Comfort & Connectivity Diesel engine Rare earth saving neodymium magnets are used extensively in drive motors of xEVs, and TDK world-leading-class ferrite magnets are found in countless small DC motors. Free Layer Barrier Layer Wound-wire type power inductors with ferrite cores are able to withstand temperatures up to 150ºC and can therefore be used in ECUs mounted directly to the engine. 3-terminal feedthrough filters ECU (Electronic Control Unit) Power supply units Power inductors available up to 150 C º Various kinds of transformers using ferrite with excellent characteristics are being used in automotive power supplies, such as IGBT gate drive transformers with high coupling ability and low leakage. Down-converts the high voltage of the xEV’s main battery to the level required by automotive electronic equipment. Industry-leading small size. TDK utilizes all of its accumulated technical know-how in magnetic, piezoelectric, materials, MEMS and thin-film process technologies to produce a wide variety of sensors for automotive use that contribute to improved fuel economy. EPSmotor TMR angle sensors Mechatronical Integration Automotive DC-DC converters for xEVs Magnets High powerd 1.5V Angle / Rotation control With Elegance and Confidence Various electric motors IVI Comfort & Connectivity Fuel Efficiency Power supply PEPS The New Car Life Starts Now xEV IoT Fuel Efficiency HUVD X 2 NTC thermistor Ferrite Spiral coil (Can be made even thinner than solenoidal coil) CEATEC JAPAN 2015 07 ICT Network Data Centers Far-Field Staying in Touch, Staying Connected, Going Global HDD BTS The power consumption of data centers and other ICT related sites is rapidly rising, making the conservation of energy an urgent challenge. IoT Big Data DPA Distributed Power Architecture Stor age TAMR BTS Power supply topology Distributed power architecture TDK offers a broad product lineup ranging from front end power supplies to bus converters and POL converters, enabling the design of high-efficiency power supplies optimized for any system. Front end SSD Thermally Assisted Magnetic Recording (Base Transceiver Station) HFE1600/2500 EFE300 PFE-SA (300/500/700W) A special spot laser heats up a small portion of the recording media. This new type of recording head enables the realization of extremely high recording densities in excess of one terabit per square inch. CC-E Read head Laser beam (TMR element) Recording head High-capacity HDD (PMR element)) TDMR / DSA TDMR technology is a solution for higher track density and narrower track reader. The multi-read heads reproduce the recording data and process the multi-track signal simultaneously. DSA is a dual-stage actuator that improves positioning accuracy. TDK is engaged in intensive research in these advanced technology fields. Near-field light PH-A280 （50/75/100W） iAF/iBF/iCG/iCF （3∼20A） No.2 market share Datacenter Interconnects Optical Modules Pluggable optical transceivers and active optical cables (AOC) in various form factors (QSFP, SFP+, CXP, etc.) for up to 100Gb/s interconnect in datacenters. Digital POL controller iJB60A iJA35A iJC100A PAF600F280 Protection circuitry Power supply circuits Power inductors Chip type NTC thermistors Wire-wound type inductors with various sizes and large current compatibility. Thermistors with highly accurate temperature detection, suitable for temperature sensors and thermal protection elements. Power supply circuits 08 TDK Corporation PML30/50A Isolated converter Thermally assisted magnetic head Neodymium magnets for voice coil motors that drive HDD heads. Dysprosium free-types have also been successfully developed. iEH48 PFE500F/1000F World’s first High-capacity HDD Magnets for VCM iQG48 Analog POL controller Water-cooled, fanless, hermetically sealed construction Datacenters HDD Bus converter Multilayer ceramic chip capacitors TDK’s versatile product lineup includes high capacitance types for smoothing applications, medium to high voltage types for snubber and ballast circuits, as well as metal terminal types. RF components Isolators / Circulators Effective in preventing communication signal counterflow and unwanted reflections. Power supply lines / Communication lines No.1 market share Varistors / Arrestors Protective components that prevent circuit malfunction due to lightning surges and similar. CEATEC JAPAN 2015 09 ICT Network Healthcare Wellness Near-Field Internet Thingsof W earable Devices (IoT) Towards Comfortable Connectivity M2M Various types of wearable devices – including wristwatches, eyeglasses, and accessories are now enabling new lifestyles. Small Cells/ BTS Bluetooth PAN Small Cells / BTS Nanocell Picocell Femtocell Small Cells / BTS Under ground Mall Small Cells / BTS Wearable Devices & Mobile Devices RF circuits Thin-film technology components Compact and highly-functional modules Semiconductor Embedded Substrate (SESUB) Miniaturized low-profile electronic components are realized with thin-film technology derived from HDD head manufacturing. IC Die 300μm Chip wafer slimmed down to 50 µm and embedded in resin substrate enables ultra compact, low profile modules with high performance and superior thermal dissipation and noise suppression characteristics. Narrow-pitch chips are also supported. IC Die Embedded chip RF components Multilayer Diplexers Envelope tracker µDC-DC converter Small size and high performance multi-layer diplexers featuring the combination of layers with different dielectric constants. DC-DC converter suitable for envelope tracking to enhance the drive efficiency of RF amplifiers. Space-saving, ultra compact power supply module with high performance and low power consumption. RF circuits Power management Wireless communication modules Bluetooth PAN module Enables implementation of Bluetooth communication simply by connecting a power supply and antenna. Record-breaking small size. Power management World’s smallest Radio communications and sensor technology allow wireless control of peripheral devices and the environment. Power supply Power control module Power control module with extremely small dimensions thanks to SESUB connection. World’s smallest Power Supply Power inductors Power inductor for large current with compact and low profile dimension. Multilayer chip inductor combining high Q characteristics with compact dimensions. 3 in 1 MEMS sensors 3 in 1 MEMS technology enables the integration of sensors for humidity, temperature, and pressure in a single unit. Battery Lithium-ion polymer batteries Rechargeable battery making use of polymer electrolyte. Used extensively in mobile devices. 10 TDK Corporation Chip type protectors/ / Chip NTC thermisters Serves to protect circuits from static electricity discharges and overheating. High frequency inductors/ Chip Beads Air-conditioning control systems Protection circuits Battery charger Wireless Power transfer system Power transmitting/receiving systems are optimized for wireless charging of multiple devices (wearables, RFID, etc.) Power supply Film solar cells / EDLC (Electric double layer capacitor) Combination of flexible solar cells and EDLC enables battery-less devices. Camera Lens actuator for camera modules Advanced lens actuator contributes to higher image quality. Low power consumption EMC countermeasures Noise suppression sheets Thin and high permeability magnetic sheets. Effective for radiation noise suppression. CEATEC JAPAN 2015 11 CEATEC JAPAN 2015 From social infrastructures to the convenience of smart lifestyle CEATEC JAPAN 2015 TDK Special Site URL: http://www.global.tdk.com/ceatec_2015/ TDK s integrated product information site TDK Product Center URL: product.tdk.com TDK Corporation 3-9-1 Shibaura, Minato-ku, Tokyo 108-0023 http://www.global.tdk.com