Product catalogue - Force and Strain Sensors

Force and strain sensors.
Measure. Test. Control.
Edition 2016
Force and strain sensors
by Baumer combine
tried and tested
technology
and sophisticated
innovations.
1
Contents.
Introduction1
Piezo Electric Sensors
Product key 1.2
Summary Force and Strain Sensors1.4
Product key8.2
Summary Force and Strain Sensors8.3
Product key8.8
Summary Cavity Pressure Sensors8.9
Load Cells DLRx
2
8
Product key2.2
Summary Load Cells2.3
Charge Amplifiers DACx
Strain Rings DSRC
Product key9.2
Summary Charge Amplifiers9.3
3
Product key3.2
Summary Strain Rings3.3
Strain Probes DSRH4
Product key4.2
Summary Strain Probes4.3
9
Supplementary Informations
10
General10.2
Glossary and Explanations
11
General11.2
Strain Links DSRT5
Product key5.2
Summary Strain Links5.3
Bridge Amplifiers DABx6
Product key6.2
Summary Bridge Amplifiers6.3
Display Boxes DDBF
7
Product key7.2
Summary Display Boxes7.3
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1.1
Force and strain sensors – measuring testing
and monitoring
Our product range embraces the entire field of force and strain sensors to meet a wide range of requirements and specific applications. It includes every component of efficient sensors and intelligent evaluation and application systems.
Baumer supplies a complete range of sensors from a single source – universality that pays off. The question of the respective technology does not depend on the product range, but wholly and solely on the nature of the technical problem involved. Whether
this calls for a bonded S/G, our patented press-fitted S/G or a high-resolution Piezo system, we are experts in all three.
Sensors with S/G technology
Sensors with Piezo technology
Strain gauges are used for measurements of physical
values on structures, for example weight and strain.
Quartz crystals and polarised ceramic materials are
used where fast response time and a high signal to
noise ratio are important.

Strain
measurement on tie bars and columns

Strain
measurement on platen and rigid structures

Force

Static
and cyclic strain and force measurement

High

2x1/4
bridge or full bridge

Bridge
amplifier

Display
box incl. analysing software
sensors for dynamic measurement
resolution strain measurement on rigid
structures

Pooling
and crash detection

Cavity
pressure measurement

Direct
and indirect measurement

Industrial
1.2
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multi range charge amplifier
Load cell application examples
Sheet thickness control
Through sensors in the machine, the actual sheet thickness can be
detected and the plunging depth of the upper tool automatically
corrected. In this way, the machine achieves an angle quality
independent of sheet thickness and with no loss of productivity or
need for calibration.
1
Holding force control
Holding the sheet with needed force to make sure the
sheet can moved as fast as possible without any slip or
marks apply on the sheet.
Force control at joining process
In order to maintain best possible quality of the joining process,
it’s elementary to control the control the force during the joining
process.
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1.3
Product Summary
Force Sensors
Strain Sensors
DLRx
DSRC
DSRH
DSRT
Load Cell
Strain Ring
Strain Probe
Strain Links
Strain measurement in holes
Strain measurement on
rigid structures
Measuring range ±1000 µε
Measuring range ±750 µε
Static and dynamic force
measurement
Measuring range 0,5…100 kN
Strain measurement on
tie bars and shafts
Measuring range ±1000 µε
Characteristic curve deviation Characteristic curve deviation Characteristic curve deviation Characteristic curve deviation
< 0,3% FS
< 1% FS
< 1%FS
< 0,8% FS
Page 2.3
Page 3.3
Page 4.3
Piezo Electric Sensors
DLPP
DPPC
Piezo electric force sensor
Cavity pressure sensor
Measurement of dynamic
forces
Direct and indirect cavity
pressure measurement
Measuring range from 2,5
to 30 kN
Measuring range 2000 bar
Linearity < 1% FS
Linearity < 1% FS
Page 8.3
Page 8.9
1.4
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Page 5.3
Analysis Devices
DABx
DDBF
Bridge amplifier
Display box
Analysis of S/G bridges
Signal analysis of strain rings,
strain probes and
extensometers
2 x 1/4 bridge or full bridge
Display range ±1999 µε
Current or voltage output
2 or 4 channels
1
1 channel
Page 6.3
Page 7.3
Accessories
Analysis Devices
DZPC
DZCC
DACx
Accessories
Coaxial Cable
Industrial multi range
charge amplifier
Variety of mounting
Sensor and connecting cables
accessories for piezo electric
for piezo electric sensors
sensors and cables
Temperature range up to
+220 °C
Analysis of piezo electric
sensors
Measuring range from 100 pC
to 1'000'000 pC
Characteristic curve deviation
< 1% FS
1 channel
Page 9.19
Page 9.20
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Page 10.3
1.5
1.6
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Load Cells
2
Product Key
Load cells DLRx
The correct order code must be taken from the corresponding data sheet.
DLRx L00x.xxx.xxxxxx/xxxxx
Output
P = passive
U = Voltage
I = Current
Housing Type
L001 = miniature
L002 = compact
L003 = large
Connection
S80 = 4-pin connector series 712
W24= 4-pin open cabel end
14C = 5-pin connector M12 x 1
Precision Category
B = 0,3 % Characteristic curve deviation (Type L002, Type L003)
C = 0,5 % Characteristic curve deviation (Type L001)
Measuring Range
150 =
210 =
220 =
250 =
310 =
320 =
330 =
350 =
410 =
0...500 N
0...1 kN
0...2 kN
0...5 kN
0...10 kN
0...20 kN
0...30 kN
0...50 kN
0...100 kN
Load Transmission
CO=Compression
TC = Tension/Compression
Option
C
= top cover (Type L003)
CL05 = 5 m cable length
CL10 = 10 m cable length
CCL10= combinations possible (Type L003)
2.2
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Summary
Load cells DLRx
Type DLRP L001
Compression
• Characteristic curve deviation: 0,5%
• Nominal force: 5...10 kN
• Output signal: 1 mV/V
• protection class: IP 67
• Load transmission: compression
Page 2.4
Type DLRP L002
Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 0,5...10 kN
• Output signal: 2 mV/V
• protection class: IP 67
• Load transmission: compression
Page 2.6
Type DLRP L002
Tension/Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 0,5...10 kN
• Output signal: 2 mV/V
• protection class: IP 67
• Load transmission: tension/compression
Page 2.8
Type DLRP L003
Tension/Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 10...100 kN
• Output signal: 2 mV/V
• protection class: IP 67
• Load transmission: tension/compression
Page 2.10
Type DLRx L001
Compression
• Characteristic curve deviation: 0,5%
• Nominal force: 5...10 kN
• Output signal: ±10 V / 4...20 mA
• protection class: IP 65
• Load transmission: compression
Page 2.12
Type DLRx L002
Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 0,5...10 kN
• Output signal: ±10 V / 4...20 mA
• protection class: IP 65
• Load transmission: compression
Page 2.14
Type DLRx L002
Tension/Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 0,5...10 kN
• Output signal: ±10 V / 4...20 mA
• protection class: IP 65
• Load transmission: tension/compression
Page 2.16
Type DLRx L003
Tension/Compression
• Characteristic curve deviation: 0,3%
• Nominal force: 10...100 kN
• Output signal: ±10 V / 4...20 mA
• protection class: IP 65
• Load transmission: tension/compression
Page 2.18
Load cells can be used in static and high dynamic applications and can be loaded by compression or tension/compression.
Load cells stand for high-precision and low noise signal processing.
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2.3
2
Load cell
DLRP L001
Features
• Passive load cell 0...10 kN
• Compact dimensions
• For compression
• Protection class IP 67
• Stainless steel
Order Code
Technical Data
Standard capacities
0...5000 N
0...10000 N
Sensitivity at FS
1 mV/V Combined error
Linearity
Hysteresis
< 0,5% FS
< 0,5% FS
< 0,5% FS
DLRP L001.
CL05 5 m cable length
CL10 10 m cable length
Load transmission
CO Compression (see drawing)
Measuring range
250 0...5000 N
310 0...10000 N
< ±0,06% /K
Combined error
C 0,5%
Temperature effect span < ±0,05% /K
Zero balance
< ±1% FS
Non-repeatability
< 0,1% FS
Creep error < 0,2% FS (after 30 min. with FS)
Sensitivity tolerance
< ±1% FS
Connection
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation max.
7V
Signal polarity
unipolar (compression +1mV/V)
– static load
– dynamic load
Breaking load
150% FS
100% FS
220% FS
Deflection FS
0,05 mm typical
Protection class
IP 67
Cable
2 m, shielded, PUR
Load cell material
1.4542
FS = Full scale output
Combined error contains linearity, hysteresis and non-repeatability
2.4
CO/
Optional cable length
(2 m standard)
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Temperature effect zero
.C
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S80 4-pin connector series 712
W24 Cable, 4-wire, open cable end
DLRP L001
Dimensions (mm)
+
ø 8
SR40
2
5,5
14
17
Connector S35A, 4-pin
ø 32 h8
40
Electrical Connection
S80
W24
3
2
4
1
Bridge Circuit
EXC.+
brown
black
blue
white
SIG.+
Pin Color
Signal
+VS
1
+VS
brown
2
-VOUT
black
-VOUT
3
+VOUT
blue
GND
4
GND
white
Housing
+VOUT
SIG.-
EXC.-
Housing
Wiring
DLRP
Transducer
Precision amplifier/
power supply unit
+V S
+VOut
-VOut
Stabilized operating
voltage
Gain
+
-
Zero
GND
RL: >10 MΩ
VS: 5 - 24 VDC
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2.5
Load cell
DLRP L002
Features
• Passive load cell 0...10 kN
• Compact dimensions
• For compression
• Protection class IP 67
• Stainless steel
Order Code
Technical Data
Standard capacities
0...500 N
0...1000 N
0...2000 N
0...5000 N
0...10000 N
Sensitivity at FS
2 mV/V Combined error
Linearity
Hysteresis
< 0,3% FS
< 0,3% FS
< 0,3% FS
DLRP L002.
cable length
Load transmission
CO Compression (see drawing)
150
210
220
250
310
B 0,3%
Connection
< ±1% FS
S80 4-pin connector series 712
W24 Cable, 4-wire, open cable end
Non-repeatability
< 0,1% FS
Creep error
< 0,15% FS (after 30 min. with FS)
Sensitivity tolerance
< ±1% FS
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation max.
7V
Signal polarity
unipolar (compression +2 mV/V)
– static load
– dynamic load
Breaking load
200% FS
100% FS
320% FS
Deflection FS
0,05 mm typical
Protection class
IP 67
Cable
5 m, shielded, PUR
Load cell material
1.4542
FS = Full scale output
Combined error contains linearity, hysteresis and non-repeatability
2.6
Measuring range
0...500 N
0...1000 N
0...2000 N
0...5000 N
0...10000 N
Combined error
< ±0,02% /K
Temperature effect span < ±0,03% /K
Zero balance
CO/CL10
CL10 10 m (5 m standard)
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Temperature effect zero
.B
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DLRP L002
Dimensions (mm)
+
ø 11
SR60
2
9
30
27
Connector S35A, 4-pin
M5 x 6 / 8 (4x)
45°
62,5
4 fixing screws
M5, strength class 10.9
Installation torque 9 Nm
ø 40
ø 47
ø 55
Electrical Connection
S80
W24
3
2
4
1
Bridge Circuit
EXC.+
brown
black
blue
white
SIG.+
Pin Color
Signal
+VS
1
+VS
brown
2
-VOUT
black
-VOUT
3
+VOUT
blue
GND
4
GND
white
Housing
+VOUT
SIG.-
EXC.-
Housing
Wiring
DLRP
Transducer
Precision amplifier/
power supply unit
+V S
+VOut
-VOut
Stabilized operating
voltage
Gain
+
-
Zero
GND
RL: >10 MΩ
VS: 5 - 24 VDC
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2.7
Load cell
DLRP L002
Features
• Passive load cell 0...10 kN
• Compact dimensions
• For tension and compression
• Protection class IP 67
• Stainless steel
Order Code
Technical Data
Standard capacities
0...500 N
0...1000 N
0...2000 N
0...5000 N
0...10000 N
Sensitivity at FS
2 mV/V Combined error
Linearity
Hysteresis
< 0,3% FS
< 0,3% FS
< 0,3% FS
DLRP L002.
CL10 10 m
(5 m standard)
Load transmission
TC Tension/Compression (see drawing)
Measuring range
150 0...500 N
210 0...1000 N
220 0...2000 N
250 0...5000 N
310 0...10000 N
Combined error
B 0,3%
< ±0,02% /K
Temperature effect span < ±0,03% /K
Zero balance
Connection
< ±1% FS
S80 4-pin connector series 712
W24 Cable, 4-wire, open cable end
Non-repeatability
< 0,1% FS
Creep error < 0,15% FS (after 30 min. with FS)
Sensitivity tolerance
< ±1% FS
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation max.
7V
Signal polarity
bipolar (tension +2 mV/V)
– static load
– dynamic load
Breaking load
200% FS
100% FS
320% FS
Deflection FS
0,05 mm typical
Protection class
IP 67
Cable
5 m, shielded, PUR
Load cell material
1.4542
FS = Full scale output
Combined error contains linearity, hysteresis and non-repeatability
2.8
TC/CL10
cable length
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Temperature effect zero
.B
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DLRP L002
Dimensions (mm)
+
SR40
-
SR40
27
M10
Connector S35A, 4-pin
9
2
9
27
50,7 50,7
M10
62,5
ø
ø
ø
ø
ø
M5 x 6M5
/ 8x(4x)
6 / 8 (4x)
45°
45°
62,5
4 fixing screws
M5, strength class 10.9
Installation torque 9 Nm
40
47
40
55
47
ø 55
Electrical Connection
S80
W24
3
2
4
1
Bridge Circuit
EXC.+
brown
black
blue
white
SIG.+
Pin Color
Signal
+VS
1
+VS
brown
2
-VOUT
black
-VOUT
3
+VOUT
blue
GND
4
GND
white
Housing
+VOUT
SIG.-
EXC.-
Housing
Wiring
DLRP
Transducer
Precision amplifier/
power supply unit
+V S
+VOut
-VOut
Stabilized operating
voltage
Gain
+
-
Zero
GND
RL: >10 MΩ
VS: 5 - 24 VDC
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2.9
Load cell
DLRP L003
Features
• Passive load cell 0...100 kN
• Compact dimensions
• For tension and compression
• Protection class IP 67
• Corrosion-resistant steel
Order Code
Technical Data
Standard capacities
0...10000 N
0...20000 N
0...30000 N
0...50000 N
0...100000 N
Sensitivity at FS
2 mV/V Combined error
Linearity
Hysteresis
< 0,3% FS
< 0,3% FS
< 0,3% FS
DLRP L003.
C
Top cover
CL10 10 m cable length (5 m standard)
CCL10Combinations possible
Load transmission
TC Tension/Compression (see drawing)
Measuring range
310 0...10000 N
320 0...20000 N
330 0...30000 N
350 0...50000 N
410 0...100000 N
0,02% /K
Temperature effect span < 0,02% /K
Zero balance
Combined error
B 0,3%
< ±1% FS
Non-repeatability
< 0,1% FS
Creep error < 0,2% FS (after 30 min. with FS)
Sensitivity tolerance
< ±1% FS
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation max.
7V
Signal polarity
bipolar (tension +2 mV/V)
– static load
– dynamic load
Breaking load
150% FS
100% FS
220% FS
Deflection FS
0,05 mm typical
Protection class
IP 67
Cable
5 m, shielded, PUR
Load cell material
1.7225, nickel-plated
Connection
FS = Full scale output
Combined error contains linearity, hysteresis and non-repeatability
2.10
TC/
Option
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Temperature effect zero
.B
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S80 4-pin connector series 712
W24 Cable, 4-wire, open cable end
DLRP L003
Dimensions (mm)
ø 54
ø 54
M30 x 2
14,514,5
M30 x 2
45 45
46 46
+
-
2
ø 106
ø 106
ø 130
ø 130
ø 155
ø 155
ø 11ø x11
12x 12
Bushing, 4-pin
12 fixing screws M10,
strength class 10.9
Installation torque 42Nm
ø 155
ø 155
Electrical Connection
S80
W24
3
2
4
1
Bridge Circuit
EXC.+
brown
black
blue
white
SIG.+
Pin Color
Signal
+VS
1
+VS
brown
2
-VOUT
black
-VOUT
3
+VOUT
blue
GND
4
GND
white
Housing
+VOUT
SIG.-
EXC.-
Housing
Wiring
DLRP
Transducer
Precision amplifier/
power supply unit
+V S
+VOut
-VOut
Stabilized operating
voltage
Gain
+
-
Zero
GND
RL: >10 MΩ
VS: 5 - 24 VDC
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2.11
Load cell with amplifier
DLRx L001
Features
• Voltage (DLRU) or current output (DLRI)
• Compact dimensions
• For compression
• Protection class IP 65
• Stainless steel
Technical Data
Technical Data
Standard capacities
0...5000 N
0...10000 N
Cable
2 m, shielded, PUR,
(between amplifier and sensor)
Output signal at FS DLRU 0...10 V
DLRI 4...20 mA
Load cell material
1.4542
Order Code
Linearity
Hysteresis
0,5% FS
0,5% FS
DLRP L001.
Non-repeatability
< 0,1% FS
Creep error < 0,2% FS (after 30 min. with FS)
Zero balance DLRU < 5 mV
DLRI < 8 µA
Reset-Input active
Reset-Input inactive
Reset-Pulse
Reset time
5...33 VDC < 2 mA
< 1 VDC
> 1 ms
< 5 ms
1000 Hz
Noise
DLRU (0...5 kHz) < 5 mVpp
DLRI (0...5 kHz) < 8 µApp
Temperature effect span < ±0,06% /K
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation
DLRU 18...33 V
DLRI 14...33 V
Supply current
DLRU < 60 mA
DLRI < 90 mA
– static load
– dynamic load
Breaking load
150% FS
100% FS
220% FS
Protection class
IP 65
FS = Full scale output
2.12
CL05 5 m cable length
CL10 10 m cable length
Measuring range
250 0...5000 N
310 0...10000 N
DLRU unipolar (compression +10 V)
DLRI unipolar (compression 20 mA)
< ±0,05% /K
Optional cable length
(2 m standard)
Load transmission
Signal polarity
Temperature effect zero
CO/
CO Compression (see drawing)
Switching frequency
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
.C
Combined error
C 0,5%
Connection
14C 5-pin connector series M12 x 1
Output
U Voltage output 0...10 V
I Current output 4...20 mA
Accessories (not included in delivery)
Cable between the amplifier and the control unit.
Series 713
Connector female, control side, 5-pin, Part No. 10135462
M12 x 1
Connector female with cable, control side, 5-pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
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DLRx L001
Dimensions (mm)
Amplifier DABx AD2T
ø 8
14
29
5,5
14
Connector S35A, 4-pin
4
26
M12 x1
M12 x1
SR40
14
17
+
4
40
40
29
Load cell
79
79
ø 32 h8
40
Electrical Connection
DLRU
DLRI
14C
14C
Bridge Circuit
EXC.+
4 5
3
4 5
3
1
2
1
2
SIG.+
SIG.-
Pin
Pin 1
+VS
1
+VS
2
-VOUT
2
n.c.
3
GND
3
GND
4
+VOUT
4
+lOUT
5
Reset
5
Reset
Housing
EXC.-
Housing
Wiring
DLRU
DLRI
1 +VS
F
1 +VS
F
18 - 33VDC
3 GND
2 n.c.
2 -VOUT
4 +VOUT
U
5 Reset
14 - 33VDC
3 GND
RL
4 +IOUT
±10 V
I
5 – 33 VDC
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5 Reset
RL
4 – 20 mA
5 – 33 VDC
2.13
26
2
Load cell with amplifier
DLRx L002
Features
• Voltage (DLRU) or current output (DLRI)
• Compact dimensions
• For compression
• Protection class IP 65
• Stainless steel
Technical Data
Standard capacities
0...500 N
0...1000 N
0...2000 N
Output signal at FSR DLRU 0...10 V
DLRI 4...20 mA
Linearity
Hysteresis
0,5% FS
0,5% FS
0...5000 N
0...10000 N
< 0,1% FS
Zero balance DLRU < 5 mV
DLRI < 8 µA
Reset-Input active
Reset-Input inactive
Reset-Pulse
Reset time
5...33 VDC < 2 mA
< 1 VDC
> 1 ms
< 5 ms
Switching frequency
1000 Hz
Signal polarity
DLRU unipolar (compression +10 V)
DLRI unipolar (compression 20 mA)
Noise
DLRU (0...5 kHz) < 5 mVpp
DLRI (0...5 kHz) < 8 µApp
< ±0,02% /K
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation
DLRU 18...33 V
DLRI 14...33 V
Supply current
DLRU < 60 mA
DLRI < 90 mA
– static load
– dynamic load
Breaking load
200% FS
100% FS
320% FS
Protection class
IP 65
FS = Full scale output
2.14
1.4542
.B
CO/CL10
Cable length
< 0,15% FS (after 30 min. with FS)
Temperature effect span < ±0,03% /K
Load cell material
DLR P L002.
Non-repeatability
Temperature effect zero
5 m, shielded, PUR,
(between amplifier and sensor)
Order Code
Creep error
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Technical Data
Cable
CL10 10 m cable length
(5 m standard)
Load transmission
CO Compression (see drawing)
Measuring range
150
210
220
250
310
0...500 N
0...1000 N
0...2000 N
0...5000 N
0...10000 N
Combined error
B 0,3%
Connection
14C 5-pin connector series M12 x 1
Output
U Voltage output 0...10 V
I Current output 4...20 mA
Accessories (not included in delivery)
Cable between the amplifier and the control unit.
Series 713
Connector female, control side, 5-pin, Part No. 10135462
M12 x 1
Connector female with cable, control side, 5-pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
www.baumer.com
DLRx L002
Dimensions (mm)
Load cell
Amplifier DABx AD2T
+
ø 11
SR60
14
29
29
9
Connector S35A, 4-pin
14
M12 x1
4
26
9
30
27
30
27
4
40
40
SR60
M12 x1
ø 11
62,5
79
79
45°
M5 x 6M5
/ 8x(4x)
6 / 8 (4x)
45°
62,5
4 fixing screws
M5, strength class 10.9
Installation torque 9 Nm
ø 40
47
ø 40
ø 55
ø 47
ø 55
Electrical Connection
DLRU
DLRI
14C
14C
Bridge Circuit
EXC.+
4 5
3
4 5
3
1
2
1
2
SIG.+
SIG.-
Pin
Pin 1
+VS
1
+VS
2
-VOUT
2
n.c.
3
GND
3
GND
4
+VOUT
4
+lOUT
5
Reset
5
Reset
Housing
EXC.-
Housing
Wiring
DLRU
DLRI
1 +VS
F
1 +VS
F
18 - 33VDC
3 GND
2 n.c.
2 -VOUT
4 +VOUT
U
5 Reset
14 - 33VDC
3 GND
RL
4 +IOUT
±10 V
I
5 – 33 VDC
www.baumer.com
5 Reset
RL
4 – 20 mA
5 – 33 VDC
2.15
26
2
Load cell with amplifier
DLRx L002
Features
• Voltage (DLRU) or current output (DLRI)
• Compact dimensions
• For tension or compression (DLRI)
• For tension and compression (DLRU)
• Protection class IP 65
• Stainless steel
Technical Data
Standard capacities
0...500 N
0...1000 N
0...2000 N
0...5000 N
0...10000 N
DLRU ±10 V
DLRI 4...20 mA
Linearity
Hysteresis
0,3% FS
0,3% FS
Non-repeatability
< 0,1% FS
Creep error
< 0,15% FS (after 30 min. with FS)
Zero balance DLRU < 5 mV
DLRI < 8 µA
Reset-Input active
Reset-Input inactive
Reset-Pulse
Reset time
5...33 VDC < 2 mA
< 1 VDC
> 1 ms
< 5 ms
Switching frequency
1000 Hz
Signal polarity
DLRU bipolar (tension +10 V)
DLRI unipolar (tension 20 mA)
Noise
DLRU (0...5 kHz) < 5 mVpp
DLRI (0...5 kHz) < 8 µApp
Temperature effect zero
< ±0,02% /K
Temperature effect span < ±0,03% /K
Bridge resistance
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation
DLRU 18...33 V
DLRI 14...33 V
Supply current
DLRU < 60 mA
DLRI < 90 mA
– static load
– dynamic load
Breaking load
200% FS
100% FS
320% FS
Protection class
IP 65
FS = Full scale output
2.16
5 m, shielded, PUR,
(between amplifier and sensor)
Load cell material
1.4542
Order Code
Output signal at FSR Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Technical Data
Cable
DLRP L002.
.B
TC/ CL10 /
Polarity
SP Altered
polarity
Option
CL10 10 m cable length
(5 m standard)
Load transmission
TC Tension/Compression (see drawing)
Measuring range
150 0...500 N
210 0...1000 N
220 0...2000 N
250 0...5000 N
310 0...10000 N
Combined error
B 0,3%
Connection
Output
14C 5-pin connector series M12 x 1
U Voltage output ±10 V
I Current output 4...20 mA
Accessories (not included in delivery)
Cable between the amplifier and the control unit.
Series 713
Connector female, control side, 5-pin, Part No. 10135462
M12 x 1
Connector female with cable, control side, 5-pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
www.baumer.com
DLRx L002
Dimensions (mm)
SR40
+
-
SR40
M10
4
26
14
14
9
29
Connector S35A, 4-pin
29
M12 x1
50,7
27
M10
4
40
40
9
27
50,7
Amplifier DABx AD2T
M12 x1
Load cell
79
79
62,5
M5 x 6 / 8M5
(4x)
x 6 / 8 (4x)
45°
45°
62,5
4 fixing screws
M5, strength class 10.9
Installation torque 9 Nm
ø 40
ø 47
ø
ø 55
40
ø 47
Electrical Connection
ø 55
DLRU
DLRI
14C
14C
Bridge Circuit
EXC.+
4 5
3
4 5
3
1
2
1
2
SIG.+
SIG.-
Pin
Pin 1
+VS
1
+VS
2
-VOUT
2
n.c.
3
GND
3
GND
4
+VOUT
4
+lOUT
5
Reset
5
Reset
Housing
EXC.-
Housing
Wiring
DLRU
DLRI
1 +VS
F
1 +VS
F
18 - 33VDC
3 GND
2 n.c.
2 -VOUT
4 +VOUT
U
5 Reset
14 - 33VDC
3 GND
RL
4 +IOUT
±10 V
I
5 – 33 VDC
www.baumer.com
5 Reset
RL
4 – 20 mA
5 – 33 VDC
2.17
26
2
Load cell with amplifier
DLRx L003
Features
• Voltage (DLRU) or current output (DLRI)
• Compact dimensions
• For tension (DLRI) and tension/compression
(DLRU)
• Protection class IP 65
• Corrosion-resistant steel
Technical Data
Standard capacities
Technical Data
0...10000 N
0...20000 N
0...30000 N
Output signal at FSR DLRU ±10 V
DLRI 4...20 mA
Linearity
Hysteresis
0,3% FS
0,3% FS
0...50000 N
0...100000 N
DLRP L003.
Non-repeatability
< 0,1% FS
< 0,2% FS (after 30 min. with FS)
Zero balance DLRU < 5 mV
DLRI < 8 µA
Reset-Input active
Reset-Input inactive
Reset-Pulse
Reset time
5...33 VDC < 2 mA
< 1 VDC
> 1 ms
< 5 ms
Switching frequency
1000 Hz
Signal polarity
DLRU bipolar (tension +10 V)
DLRI unipolar (tension 20 mA)
Noise
DLRU (0...5 kHz) < 5 mVpp
DLRI (0...5 kHz) < 8 µApp
Temperature effect zero
< ±0,02% /K
Full bridge 350 Ω
Isolation resistance
> 3 GΩ
Excitation
DLRU 18...33 V
DLRI 14...33 V
Supply current
DLRU < 60 mA
DLRI < 90 mA
Permitted
– static load
– dynamic load
Breaking load
200% FS
100% FS
320% FS
Protection class
IP 65
TC/
Option
TC Tension/Compression (see drawing)
Measuring range
310 0...10000 N
320 0...20000 N
330 0...30000 N
350 0...50000 N
410 0...100000 N
Combined error
B 0,3%
Connection
Output
14C 5-pin connector series M12 x 1
U Voltage output ±10 V
I Current output 4...20 mA
Accessories (not included in delivery)
Cable between the amplifier and the control unit.
Series 713
Connector female, control side, 5-pin, Part No. 10135462
M12 x 1
Connector female with cable, control side, 5-pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
FS = Full scale output
2.18
.B
C
Top cover
SP
Altered
polarity CSP Combinations possible
Load transmission
Temperature effect span < ±0,03% /K
Bridge resistance
1.7225, nickel-plated
Order Code
Creep error
Compensated
0...+70 ˚C
temperature range
Operating temperature
-20...+70 ˚C
range
Storage temperature range -40...+85 ˚C
Load cell material
www.baumer.com
DLRx L003
Dimensions (mm)
+
ø 53,5
M30 x 2
22,5
46
-
2
178
ø 106
ø 130
ø 155
30°
12 fixing screws M10,
strength class 10.9
Installation torque 42 Nm
ø 11 x 12
Electrical Connection
DLRU
DLRI
14C
14C
Bridge Circuit
EXC.+
4 5
3
4 5
3
1
2
1
2
SIG.+
SIG.-
Pin
Pin 1
+VS
1
+VS
2
-VOUT
2
n.c.
3
GND
3
GND
4
+VOUT
4
+lOUT
5
Reset
5
Reset
Housing
EXC.-
Housing
Wiring
DLRU
DLRI
1 +VS
F
1 +VS
F
18 - 33VDC
3 GND
2 n.c.
2 -VOUT
4 +VOUT
U
5 Reset
14 - 33VDC
3 GND
RL
4 +IOUT
±10 V
I
5 – 33 VDC
www.baumer.com
5 Reset
RL
4 – 20 mA
5 – 33 VDC
2.19
2.20
www.baumer.com
Strain Rings
3
Product Key
Strain Rings DSRC
The correct order code must be taken from the corresponding data sheet.
DSRC BT053M/CM
Product Description
DS = Strain sensor
Method
R=Resistive
Series
C = Series C (strain ring)
Type
ST =
BT = QM = AX = Standard, 6 pin connector radial, 2 x 1/4 S/G bridge, k = 2,00
Execution with radial cable exit, w/o connector, cable 5 m, 2 x 1/4 S/G bridge, k = 2,00
Quick mount, with hinge and quick mount latch, 6 pin connector radial, with bayonet
lock, 2 x 1/4 S/G bridge, k = 2,00
Execution with axial cable exit, w/o connector, cable 5 m, 2 x 1/4 S/G bridge, k = 2,00
Nominal Size (mm)
Shaft Diameter
Metric sizes = Ring diameter in mm
Inch sizes = Inch size converted to mm and rounded to next closest integer mm
Example
053 = 53 mm
Metric / Inch
M = Metric
Options
/TO = Execution for torsion measurement 2 x 1/4 S/G bridge 350 Ω, k = 2,00
/CM = 4 pin cable connector
/CN = 6 pin cable connector
/CL10 = Cable length 10 m
Combinations are possible: example CL10CM or CL10TO
Note the Following Important Points
When applying the strain ring:
• The strain rings are not suitable for static applications. Reset measuring chain before each cycle.
• The strain rings are equipped with two exactly diametrically opposed strain gages.
Possible bridge circuits:
• Bending compensated with 2 x 1/4 bridge configuration of both strain gages.
• Axial load compensated with 1/2 bridge configuration of both strain gages.
• For strain rings with full bridge circuit, the corresponding cable must be used. The bridge is completed with precision resistors.
• After several hundred repeated installations, the stainless metal foil in the ring may be damaged. Under normal circumstances, this does not compromise the measurement accuracy as long as the gages remain properly aligned.
• The strain rings can be returned to Baumer for reconditioning. All components involved in the measurement are exchanged (Part No. 900554). The strain ring will be shipped back in a 'as new' condition including a certificate of conformity.
3.2
www.baumer.com
Summary
Strain Rings DSRC
Type ST
• Standard strain ring with radial connector for tension, compression or torsion measurements
• Installation without surface preparation
• Simple strain measurement on shafts, axes and cylinders
• Only for cyclical applications, i.e. clamping force measurements on presses
Page 3.4
Type BT
• Strain ring with radial cable exit for tension and compression measurements
• Installation without surface preparation
• OEM execution
• Ideal for permanent installation
• Only for cyclical applications, i.e. clamping force measurements on presses
Page 3.8
Type QM
• Strain ring with quick mount latch for tension and compression measurements
• Installation without surface preparation
• Fast and simple installation thanks to a quick mount latch
• Ideal for restricted space conditions
• Only for cyclical applications, i.e. clamping force measurements on presses
Page 3.12
Type AX
• Strain ring with axial cable exit
• Installation without surface preparation
• Ideal for use in conjunction with telemetry system
• For tension, compression or torsion measurements
• Only for cyclical applications, i.e. clamping force measurements
on presses
Page 3.16
The strain rings are based on the proven STRAIN-MATETM technology with strain gages.
Strain rings are used in general mechanical engineering applications as well as in the laboratory. Simple installation combined
with high accuracy make the strain ring a versatile measurement tool for calibration and monitoring tasks.
www.baumer.com
3.3
3
Strain Ring with Radial Connector
DSRC ST
Features
• Standard strain ring
• Simple strain measurements on shafts,
axles and cylinders
• Installation without surface preparation
• For tension, compression or torque measurements
• For cyclical applications only, i.e. clamping
force on presses
Electrical Data
Strain Gage Data
Strain gage type
Foil gages
Bridge resistance
at 24 °C
350 Ω 2 x quarter bridge
Sensitivity
at 24 °C
Gage factor K= 2.00 ±0,5%
(compensated with resistors)
Temp. compensation
Steel
Transverse sensitivity
nominal
+0,7%
Bridge circuit
2 x 1/4 bridge
(see electrical connections)
Mechanical Data
Connection
6 pin female (Binder series 423)
Material
- Ring
- Protective foil
- Hinge
- Screws
Aluminum anodized
Stainless steel
Nitril
M8 (torque 3 Nm)
Environmental Conditions
Surface quality
Ra 3.2 (N8) or better
Operating temp. range -10...+60 °C
Storage temperature
-40...+100 °C
Protection class
IP 54
3.4
Measuring range
±1000 µε
(1 µε = 0,001 mm/m resp.
1 µε equals 0,001 mm strain per meter of shaft)
Output signal per 1000 µε
1 mV/V
(with completed full bridge)
Combined error Linearity
Hysteresis
< 1% FS
< 0,5% FS
< 0,5% FS
Repeatability
< 0,2% FS
Zero, bridge balance
< ±200% FS (depending on installation). Since the gages are pressed-on, the bridge can have any arbitrary zero offset after the ring is mounted. Baumer amplifiers and display boxes are equipped with a
reset function to tare this offset.
The bridge should be reset before
each measuring cycle.
Excitation max.
Recommended
9 VDC
5 VDC
Signal polarity
The signal polarity depends
on the bridge circuit.
In combination with Baumer amplifiers, the polarity is positive under tensile load.
Rise time (10 - 90%)< 1 ms (on steel)
www.baumer.com
DSRC ST
41,1
M8
12,5
Dimensions (mm)
ØD + 34
2 ...3
Ød
ØD
3
4,1
37,1
Ø18
3.2
+0,1
Ø d = Ø D - 0,5
25
30,8
54
Ø D= Nominal diameter
Ø d= Shaft diameter
ε = Strain
= Gage location
Electrical Connections
EXC.+
Bridge Circuit
R
Pin Assignment
(per ring half)
DMS
S/G 22
C
PinSignal
1S/G
SIG.+
SIG.-
2
1
R
S/G
DMS1 1
Wiring Diagram
3
6
4
2S/G
5
3n.c.
4n.c.
C
5n.c.
6n.c.
EXC.-
Amplifier
DSRC
Potential equalisation, low impedance
www.baumer.com
3.5
Strain Ring with Radial Connector
DSRC ST
Typical Measuring Chains
Order Code
DSRC ST
M/
Option
/TOExecution for torsion measurement
2 x 1/4 S/G bridge 350 Ω, k = 2,00
4
Unit
M Metric sizes
2
Nominal diameter*
Metric (M)
1
020
025
028
030
035
038
040
045
048
3
Pos. QtyType
Description
1
Standard strain ring
1
DSRC Type ST
2
1
DZCY 05-ST-WM-C Connecting cable for strain ring, 5 m
1
DDBF 2-SC
3
2-channel display box incl. power adapter
4
Torque wrench
1
DZMT TW-A1-6
050
053
055
060
065
070
075
080
085
090
095
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
185
190
195
200
205
220
225
230
240
250
260
270
300
335
350
360
* Other diameters available upon request
4
2
Accessories
1
3
Pos.
QtyType
Description
1
4 DSRC Typ ST
Standard strain ring
Torque wrench, range
adjustable 1 - 6 Nm
Order code: DZMT TW-A1-6
Torque wrench fix
factory setting 3 Nm
Order code: DZMT TW-F3
2
4 DZCY 05-ST-WM-C Connecting cable
for strain ring, 5 m
3
1 DDBF 4-SC
4-channel display box
incl. power cord and Analysis Software
4
Torque wrench
3.6
1 DZMT TW-A1-6
www.baumer.com
DSRC ST
Accessories
Connecting Cable for display box
and Bridge Amplifier
Connecting Cable with Open Leads Binder Series 423
400
Binder Series 423
L
3
Binder
Series 712
DZCY-ST-WM-C
DZCY
-ST-WO-C
Length L
05 5 m
10 10 m
Anschlusskabel mit offenem Ende
Binder Series 712
Length L
05 5 m
10 10 m
Wire Colors
3
2
4
1
grey
white
blue
green
brown
yellow
PinSignal
Color
Signal
1
S/G 1
grey
S/G 1
2
S/G 1
white
S/G 1
3
S/G 2
blue
n.c.
4
S/G 2
green
S/G 2
brown
S/G 2
yellow
n.c.
Order Code
DZCY
-ST
-C
Length L
05 5 m
10 10 m
00 00 m
Connection types
WO right angle connector 6-pin
open end
WM right angle connector 6-pin / 4-pin straight connector
(amplifier DDBF/DABU AD2T)
www.baumer.com
3.7
Strain Ring with Radial Cable
DSRC BT
Features
• OEM execution
• Installation without surface preparation
• Ideal for permanent installation
• For tension and compression measurements
• For cyclical applications only, i.e. clamping
force on presses
Electrical Data
Strain Gage Data
Strain gage type
Foil gages
Bridge resistance
at 24 °C
350 Ω 2 x quarter bridge
(without cable)
Sensitivity
at 24 °C
Gage factor K= 2.00 ±0,5%
(compensated with resistors)
Temp. compensation
Steel
Transverse sensitivity
nominal
+0,7%
Bridge circuit
2 x 1/4 bridge
(see electrical connections)
Mechanical Data
Connection
Open leads
Material
- Ring
- Protective foil
- Screws
Aluminum anodized
Stainless steel
M8 (torque 3 Nm)
Cable
5m
2 core, shielded, PVC
Environmental Conditions
Surface installation spot Ra 3.2 (N8) or better
Operating temp. range -10...+60 °C
Storage temperature
-40...+100 °C
Protection class
IP 54
3.8
Measuring range
±1000 µε
(1 µε = 0,001 mm/m resp.
1 µε equals 0,001 mm strain per meter of shaft)
Output signal 1 mV/V
per 1000 µε(with completed full bridge)
Combined error Linearity
Hysteresis
< 1% FS
< 0,5% FS
< 0,5% FS
Repeatability
< 0,2% FS
Zero, bridge balance
< ±200% FS (depending on installation) Since the gages are pressed-on, the bridge can have any arbitrary zero offset after the ring is mounted. Baumer amplifiers and display boxes are equipped with a reset function to tare this offset. The
bridge should be reset before each measuring cycle.
Excitation max.9 VDC
Recommended5 VDC
Signal polarity
The signal polarity depends
on the bridge circuit.
In combination with Baumer amplifiers, the polarity is positive under tensile load.
Rise time (10 - 90%)
< 1 ms (on steel)
www.baumer.com
DSRC BT
Dimensions (mm)
ca. 56
5m
M8
50
ØD + 34
Ød
ØD
2 ... 3
3
+0,1
Ø d = Ø D - 0,5
3.2
25
Ø D
Ø d
ε
= Nominal diameter
= Shaft diameter
= Strain
= Gage location
Electrical Connections
EXC.+
Bridge Circuit
R
Wire Color
(per ring half)
S/G 22
DMS
C
brown
white
SIG.+
Wiring Diagram
whiteS/G
SIG.-
R
S/G
DMS11
ColorSignal
brownS/G
Option /CN
C
EXC.-
Amplifier
DSRC
Series 423
4
5
3
6
2
1
PinSignal
1
S/G 1
2
S/G 1
3n.c.
Potential equalisation, low impedance
4
S/G 2
5
S/G 2
6n.c.
www.baumer.com
3.9
Strain Ring with Radial Cable
DSRC BT
Typical Measuring Chain
Order Code
DSRC BT
M/
Option
/CM
Connector 4 pin male
installed (Connecting
display box)
/CN Connector 6 pin male installed (Connecting
Amplifier)
3
/CL10 Cable length 10 m
/CL10CM Cable length 10 m
with connector 4 pin
/CL10CN Cable length 10 m
with connector 6 pin
1
Unit
M Metric sizes
2
Pos.Qty Type
Description
1
1
DSRC Type BT
Strain ring with
radial cable
2
1
DABU MP4M
Bridge amplifier
3
1
DZMT TW-A1-6
Torque wrench
Nominal diameter*
Metric (M)
020
025
028
030
035
038
040
045
048
050
053
055
060
065
070
075
080
085
090
095
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
185
190
195
200
205
220
225
230
240
250
260
270
300
335
350
360
* Other diameters available upon request
Accessories
3.10
Torque wrench, variable
adjustable range 1 - 6 Nm
Order code: DZMT TW-A1-6
Torque wrench fix
factory setting 3 Nm
Order code: DZMT TW-F3
www.baumer.com
DSRC BT
3
www.baumer.com
3.11
Strain Ring with Quick Mount Latch
DSRC QM
Features
• Installation without surface preparation
• Simple and fast installations thanks to a
quick mount latch
• For tension and compression measurement
• Ideal for restricted space conditions
• For cyclical applications only
Electrical Data
Strain Gage Data
Strain gage type
Foil gages
Bridge resistance
at 24 °C
350 Ω 2 x quarter bridge
Sensitivity
at 24 °C
Gage factor K= 2.00 ±0,5%
(compensated with resistors)
Temp. compensation
Steel
Transverse sensitivity
nominal
+0,7%
Bridge circuit
2 x 1/4 bridge
(see electrical connections)
Measuring range
±1000 µε
(1 µε = 0,001 mm/m resp.
1 µε equals 0,001 mm strain per meter of shaft)
Output signal per 1000 µε
1 mV/V
(with completed full bridge)
Combined error Linearity
Hysteresis
< 1% FS
< 0,5% FS
< 0,5% FS
Repeatability
< 0,2% FS
Zero, bridge balance
Mechanical Data
Connection
6 pin female (bayonet quick con.)
Material - Ring
Aluminum anodized
- Protective foil
Stainless steel
- Hinge
Steel
- Mounting buckle
Steel
Excitation max.
Recommended
Environmental Conditions
Surface installation spot Ra 3.2 (N8) or better
Operating temp. range -10...+60 °C
Storage temperature
-40...+100 °C
Protection class
IP 54
3.12
Signal polarity
< ±200% FS (depending on installation) Since the gages are pressed-on, the bridge can have any arbitrary zero offset after the ring is mounted. Baumer amplifiersand display
boxes are equipped with a reset function to tare this offset. The
bridge should be reset before each measuring cycle.
9 VDC
5 VDC
The signal polarity depends
on the bridge circuit.
In combination with Baumer amplifiers, the polarity is positive under tensile load.
Rise time (10 - 90%)< 1 ms (on steel)
www.baumer.com
DSRC QM
40,5
Dimensions (mm)
66
2...3
Ød
72
ØD
3
18
3.2
+0,1
- 0,5
34
Ød=ØD
ØD + 34
16
25
30,5
4
D + 24
Ø D
Ø d
ε
= Nominal diameter
= Shaft diameter
= Strain
= Gage location
Electrical Connections
EXC.+
Bridge Circuit
R
Pin Assignment
(per ring half)
S/G 22
DMS
C
2
SIG.+
SIG.-
1
3
6
PinSignal
4
1S/G
5
2S/G
3n.c.
R
S/G
DMS11
4n.c.
C
5n.c.
6n.c.
EXC.-
Wiring Diagram
DSRC
Amplifier
Potential equalisation, low impedance
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3.13
Strain Ring with Quick Mount Latch
DSRC QM
Typical Measuring Chains
Order Code
DSRC QM
Unit
M Metric sizes
2
Nominal diameter*
1
Metric (M)
045
048
050
053
055
057
060
065
070
075
3
Pos.QtyType
Description
1
1
DSRC Typ QM
Strain ring with quick mount latch
2
1
DZCY 05-ST-BM-C Connecting cable for strain ring, 5 m
3
1
DDBC 2-SC
2-Channel display box incl. power adapter and
Analysis Software
1
3
Pos. Qty.Type
Description
1
4
DSRC Typ QM
Strain ring with quick mount latch
2
4
DZCY 05-ST-BM-C connecting cable
for strain ring, 5 m
3
1
DDBF 4-SC
080
085
090
095
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
185
190
195
200
205
220
225
230
240
250
* Other diameters available upon request
2
3.14
M
4-Channel display box incl. power cord and
Analysis Software
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260
270
300
335
350
360
DSRC QM
Accessories
Connecting Cable for Display and
Bridge Amplifier
Binder Series 678
400
400
Binder Series 678
Connecting Cable with Open Leads 50
L
L
3
Binder
Series 712
DZCY-ST-BM-C
Length L
05 5 m
10 10 m
Binder Series 712
3
2
4
1
DZCY-ST-BO-C
Length L
05 5 m
10 10 m
Wire Color
grey
white
blue
green
brown
yellow
PinSignal
colorSignal
1
S/G 1
grey
S/G 1
2
S/G 1
white
S/G 1
3
S/G 2
bluen.c.
4
S/G 2
green
S/G 2
brown
S/G 2
yellown.c.
Order Code
DZCY
-ST
-C
Length L
05 5 m
10 10 m
00 00 m
Connection types
BO right angle connector 6-pin
open end
BM right angle connector 6-pin / 4-pin straight connector
(amplifier DDBF/DABU AD2T)
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3.15
Strain Ring with Axial Cable Exit
DSRC AX
Features
• Ideal for use with telemetry system
• For tension and compression measurement
• Installation without surface preparation
• For cyclical applications only
Electrical Data
Strain Gage Data
Measuring range
±1000 µε
(1 µε = 0,001 mm/m resp.
1 µε equals 0,001 mm strain per meter of shaft)
Output signal per 1000 µε
1 mV/V
(with completed full bridge)
Combined error
Linearity
Hysteresis
< 1% FS
< 0,5% FS
< 0,5% FS
Repeatability
< 0,2% FS
Zero, bridge balance
< ±200% FS (depending on
installation) Since the gages are
pressed-on, the bridge can have
any arbitrary zero offset after the
ring is mounted. Baumer amplifiers and display boxes are equipped
with a reset function to tare this
offset. The bridge should be reset
before each measuring cycle.
Excitation max.
Recommended 9 VDC
5 VDC
Surface installation spot Ra 3.2 (N8) or better
Signal polarity
The signal polarity depends on the bridge circuit.
In combination with Baumer amplifiers, the polarity is positive under tensile load.
Operating temp. range -10...+60 °C
Rise time (10 - 90%)< 1 ms (on steel)
Strain gage type
Foil gages
Bridge resistance
at 24 °C
350 Ω 2 x quarter bridge
(without cable)
Sensitivity
at 24 °C
Gage factor K= 2.00 ±0,5%
(compensated with resistors)
Temp. compensation
Steel
Transverse sensitivity
nominal
+0,7%
Bridge circuit
2 x 1/4 bridge
(see electrical connections)
Mechanical Data
Connection
Open leads
Material
- Ring
- Protective foil
- Screws
- Hinge
Aluminum anodized
Stainless steel
M8 (torque 3 Nm)
Nitril
Cable
5m
2 core, shielded, PVC
Environmental Conditions
Storage temperature
-40...+100 °C
Protection class
IP 54
3.16
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DSRC AX
Dimensions (mm)
12
5m
50
8
ØD+34
7
M8
2... 3
Ød
ØD
3.2
+0,1
Ø d = Ø D - 0,5
Ø D
Ø d
ε
7
2
3
25
8
= Nominal diameter
= Shaft diameter
= Strain
= Gage location
Electrical Connections
EXC.+
Bridge Circuit
R
Wire Color
(per ring half)
DMS
S/G 22
C
ColorSignal
brown
brownS/G
white
SIG.+
Option /CN
C
400
R
DMS11
S/G
Wiring Diagram
whiteS/G
SIG.-
EXC.-
DSRC
Amplifier
Series 423
4
5
3
6
2
1
PinSignal
1
S/G 1
2
S/G 1
3n.c.
Potential equalisation, low impedance
4
S/G 2
5
S/G 2
6n.c.
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3.17
Strain Ring with Axial Cable Exit
DSRC AX
Typical Measuring Chain
Order Code
DSRC AX
M/
Option
/TO Execution for torsion measurement
2 x 1/4 bridge
350 Ω, k = 2,00
2
/CM
3
Connector 4-pin male installed (Connecting Display box)
/CN Connector 6-pin male installed (Connecting
Amplifier)
/CL10 Cable length 10 m
/CL10CM Cable length 10 m
with connector 4-pin
1
Unit
Pos.QtyType
Description
1
1
DSRC Type AX
Strain ring with
axial cable exit
2
Torque wrench
1
DZMT TW-A1-6
3
1
/CL10CN Cable length 10 m
with connector 6-pin
M Metric sizes
Nominal diameter*
Metric (M)
020
025
028
030
035
038
040
045
048
Commercially available
telemetry system
050
053
055
060
065
070
075
080
085
090
095
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
185
190
195
200
205
220
225
230
240
250
260
270
300
335
350
360
* Other diameters available upon request
Accessories
3.18
Torque wrench, variable
adjustable range 1 - 6 Nm
Order code: DZMT TW-A1-6
Torque wrench, fix
factory setting 3 Nm
Order code: DZMT TW-F3
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Strain Probes
4
Product Key
Strain Probes DSRH
The correct order code must be taken from the corresponding data sheet.
DSRH U16-0400M/CM
Product Description
DS = Strain sensor
Method
R =Resistive
Series
H = Series H (Strain probes)
Type
I = With integrated amplifier, output signal 4 - 20 mA
U = With integrated amplifier, output signal 0 - 10 V
Nominal Size (mm) (tip diameter)
16 = 16 mm
20 = 20 mm
Measurement Depth (mm)
Example
0400 = 400 mm
1930 = 1930 mm
Metric
M =Metric
Option
/CM = 4 pin connector male installed (only for type P)
/CN = 6 pin cable connector installed (only for type P)
/CL10 = cable length 10 m (only for type P)
Combinations are possible: example CL10CN
Note the following important points
When applying the strain probe:
• The strain probes are not suitable for static applications. Reset measuring chain before each cycle.
• The sensor tip is equipped with two exactly diametrically opposed strain gages.
• Excessive removal and installation can damage the tip. Under normal circumstances this does not compromise the measurement accuracy as long as the gages remain properly aligned. When the probe is installed and removed on a regular basis, the resilient steel tip option is recommended. The surface of the bore does not have to be very smooth but it should be free of grooves and must be clean.
4.2
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Summary
Strain Probes DSRH
Type 16/20
• Strain probe with integrated amplifier
Page 4.4
• Simple strain measurements in deep holes
• Characteristic curve deviation < 1%
• For cyclical applications only
• Integrated amplifier with voltage or current output
With the strain probes it is possible for the first time to measure strain in deep, previously inaccessible holes.
A strain probe which is equipped with two diametrically opposed strain gages at the tip is inserted into a hole and clamped.
By bracing the gages against the wall of the bore hole the strain is transmitted by friction contact. The bracing element
serves as mounting element as well.
Since the clamping mechanism is acting only locally in the area of the gages, the probes measure the strain with high accuracy. The strain probes are based on the proven STRAIN-MATETM technology with strain gages.
Strain probes are used in general mechanical engineering applications as well as in the laboratory. Simple installation combined with high accuracy makes the strain probe a versatile measurement tool for calibration and monitoring tasks.
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4.3
4
Strain Probe with Integrated Amplifier
DSRH x16/x20
Features
• Simple strain measurements in deep holes
• Characteristic curve deviation < 1%
• For cyclical applications only
• Integrated amplifier with voltage or current
output
Electrical Data
DSRH U
Measuring range
±1000 µε
Strain gage type
DSRH I
0 - 1000 µε
Foil gages
S/G circuit 2 x 1/4 bridge
bending compensated
Output signal
±10 V calibrated 4 - 20 mA
(max. ±12 V)max. load 500 Ω
Combined error
< 1% FS
Linearity
< 0,5% FS
Hysteresis
< 0,5% FS
Supply voltage range
18 - 36 VDC
Current draw
Output impedance
Zero
reset active
< 30 mA
Connection
< ±10 mV < ±20 µA
Hexagon socket
Installation torque
15 - 45 VDC
Operating temp. range -5...+60 °C
non condensing
Storage temperature
-20...+80 °C
Protection class
IP 54
> 1 ms
≈ 60 ms
Reset settle time (t2)
Frequency range (3 dB)
120 Hz
Rise time 10 - 90%
< 3 ms
Signal polarity
positive positive
tensile load(only tensile load
possible)
4.4
6 mm
3 Nm
Environmental Conditions
< ±4 mV < ±10 µA
Reset pulse (t1)
7 pin male (Series 680/SGR 70)
Material
- Amplifier enclosure
Aluminum anodized
- Tube
Stainless steel
- Support ring (Type 20) Aluminum anodized
Surface installation spot Ra 3.2 (N8) or better
50 Ω-
Reset input
galvanically isolated
Reset/operate offset
< 45 mA
Mechanical Data
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DSRH x16/x20
+0.25
0
Dimensions (mm)
30
10
LM
Ø 16
Type 16
Ø 15
ØDS
Ø 64,5
3.2
55
Ø 20
Type 20
30
ca. 50
4
10
LM
Ø 64,5
+0.35
0
LM + 40
45
Ø 15
ØDS
3.2
55
LM + 40
45
ca. 50
Ø DS = Tip diameter
LM = Measurement depth
ε = Strain
= Gage location
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4.5
Strain Probe with Integrated Amplifier
DSRH x16/x20
Electrical Connections
Order Code
Current Output
Voltage Output
4
3
7
5
2
1 6
4
3
7
5
2
1 6
PinSignal
PinSignal
1
1
+Vs (18 - 35 VDC)
DSRH
-
M
Tip diameter (Ø DS) - Length (LM)
16-0200
16-0240
16-0320
16-0400
16-0500
16-0600
16-0760
16-0800
16-0900
16-1050
16-1300
16-1400
+Vs (18 - 35 VDC)
2TestOUT
2TestOUT
3
Reset (bipolar)
3
Reset (bipolar)
4
Reset (bipolar)
4
Reset (bipolar)
5+IOUT (4 - 20 mA)
5+VOUT (±10 V)
6-IOUT
6-VOUT
7GND
7GND
20-0200
20-0240
20-0320
20-0400
20-0500
20-0600
20-0760
20-0800
20-0900
20-1050
20-1300
20-1400
Output signal
U Voltage output ±10 V
±1000 µε = ±10 V
I Current output 4 - 20 mA
+1000 µε = 20 mA
Control
Reset Function
Reset galvanically isolated
DSRH
VOUT
Controller
1
+VS
2
TestOUT
3
Reset (bipolar)
4
Reset (bipolar)
5
+VOUT/+IOUT
6
-VOUT/-IOUT
7
GND
18 - 36 VDC
±10 V
Reset switch
15 - 45 VDC
RL
±10 V
4 - 20 mA
t
U
Reset
Reset not galvanically isolated
DSRH
4.6
Measure
Controller
1
+VS
2
TestOUT
3
Reset (bipolar)
4
Reset (bipolar)
5
+VOUT/+IOUT
6
-VOUT/-IOUT
7
GND
18 - 36 VDC
± 10 V
Reset switch
RL
± 10 V
4 - 20 mA
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t1
V/IOUT
t2
Output signal
Reset
Reset input (active high)
t1
Reset pulse (> 1 ms)
t2
Reset settle time
after reset pulse (≈ 60 ms)
t
DSRH x16/x20
Accessories and Control Elements
Connecting Cable with Flying Leads
Control Elements
Series 423
LED
S1
P2
L
P1
50
4
P1
Adjustment TestOUT
P2
Adjustment Gain
(factory set)
Length Order Code
LED
Control-LED for TestOUT
5 m
DZCS 05/404155
10 m
DZCS 10/404155
S1 Mounting screw with 6 mm hex
brown
white
grey
yellow
green
blue
pink
ColorSignal
white +Vs (18 - 35 VDC)
brown TestOUT
green Reset (bipolar)
yellow Reset (bipolar)
grey +IOUT / +VOUT
blue -IOUT / -VOUT
pink GND
Straight Connector
Torque Wrench
Series 423
68
Order code: DZMT TW-A1-6
adjustable from 1 - 6 Nm
Part No. 11034496
Part No. 10146423
Order code: DZMT TW-F3
preset fix to 3 Nm
Part No. 11034494
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4.7
4.8
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Strain Links
5
Product Key
Strain Links DSRT
The correct order code must be taken from the corresponding data sheet.
DSRT 22DD-S5-1.25
Product Description
DS = Strain sensor
Method
R = Resistive
Series
T = Strain link
Type
22DA= 25,9 x 70 x16,9 mm, for static and dynamic applications, without amplifier
22DD= 25,9 x 70 x 16,9 mm, for static and dynamic applications, with voltage output
22DJ= 25,9 x 70 x 16,9 mm, for cyclical applications, CANopen, with integrated amplifier
Electric Connection
S5 = Cable, 5 pin connector, M12 x 1
Sensitivity
1.00 = 1,00 mV/V at 250 µε surface strain
1.25 = 1,25 mV/V at 250 µε surface strain
0100= 100 µε surface strain with nominal output signal
0250 = 250 µε surface strain with nominal output signal
0350 = 350 µε surface strain with nominal output signal
0500 = 500 µε surface strain with nominal output signal
0750 = 750 µε surface strain with nominal output signal
5.2
www.baumer.com
Summary
Strain Links DSRT
Type 22DA
• Strain link without amplifier
Page 5.4
• For static and dynamic applications
• Very good repeatability
• Measurement range from ±100με up to ±750με
•Overloadsave
Type 22DD
• Surface strain sensor with integrated amplifier
Page 5.6
• For static and dynamic applications
• Integrated reset circuit for automatic zero signal
• Voltage output 0 to 10 V, power output 4 to 20 mA
• Very good repeatability
• Measurement range from ±100με up to ±750με
Type 22DJ
•For cyclical measurements; with integrated amplifier
Page 5.8
• CANopen
•Excellent signal to noise ratio
5
• High sensitivity
Operating method of DSRT strain links:
The present structure strain (of the measurement object) between the two screw supports is mechanically transferred to
the strain sensor. The transfer takes place because of the strain transforming principle. This means, strain signal overload
from 200% up to 400% and good signal/noise proportion will be reached.
Upon request the integrated amplifier may be adjusted to diverse applications.
DSRT strain links are especially suited to measurement on rigid structures appearing on presses, injection moulding machines and other cyclical applications. The transmitters (with integrated amplifier) may also be used for force and weight
measuring on structures.
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5.3
Strain Link without Amplifier
DSRT 22DA
Features
• Strain link without amplifier
• Static and dynamic applications
• Measuring range ±250 resp. ±750 με
Electrical Data
S/G Data
Strain gage type
Foil strain gage
Bridge resistance
Full bridge 350 Ω
Mechanical Data
Measuring range
±250 µe...±750 µe
(1 µe = 0,001 mm/m resp.
1 µe equals 0,001 mm strain per meter)
Sensitivity
1,85 mV/V @ 750 µε
0,93 mV/V @ 250 µε
Sensitivity tolerance
typical
±2%
Material
- Housing - Cover
1.7225 chemically nickel-plated
1.4301
Electrical connection
5 pin (M12 x 1)
Sensor stiffness
1 N/µε @250 mechanic
0,2 N/µε @750 mechanic
Linearity
< 0,5% FSR
Hysteresis
< 0,5% FSR
Overload capability
200 %
Repeatability
< 0,1% FSR (cycle to cycle)
Environmental Conditions
Operating temp.range
0...+70 °C
Storage temp. range
-40...85°C
Vibration EN 60068-2-6 10 - 2000 Hz 10 g (Amplitude
±0,75 mm, 10 - 58 Hz)
Accessories (not included in delivery)
Random IEC 60068-2-64 20 - 1000 Hz, 0,1 g2/Hz
Series 713
Schock IEC 60068-2-27 50 g / 11 ms
Protection class
IP 67
Connector female, 5 pin, part no. 135462
Delivery Contents
Mounting screws
4 pcs. M6 x 25
strength class 12.9
Order Code
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
DSRT 22DA-S50250 Measuring range 250 µε 0750 Measuring range 750 µε
5.4
Connector female with cable, 5 pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
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DSRT 22DA
Dimensions (mm)
PinSignal
0.1
M 12 x1
r
Electrical Connections
2
1E+
2S3E4S+
5n.c.
10,2
( )
1
17
3.2
1.6
3
15
N8
N7
6
M6x25
4 5
HousingShield
14,5 ±0.1
26
ε
6
53 ±0.1
69
80
5
Control
E+
SS+
E-
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5.5
Strain Link with Amplifier
DSRT 22DD
Features
• Static and dynamic applications
• Integrated reset switch for automatic zero
point setting
• Measuring range ±100 up to ±750 με,
extension and compression • Voltage output
S/G Data
Electrical Data
Foil strain gage
Material
- Housing - Cover
Measuring range
±100 µe...±750 µe
(1 µe = 0,001 mm/m resp.
1 µe equals 0,001 mm strain per meter)
1.7225 chemically nickel-plated
1.4301
Output signal
±10 VDC (max. ±12 VDC)
5 pin (M12 x 1)
Characteristic curve
deviation
< 1,0% FS
Electrical connection
Application position
any
Linearity
< 0,5% FS
1 N/µε @100
0,2 N/µε @250 - 750
Hysteresis
< 0,5% FS
Repeatability
< 0,1% FS
Supply voltage range
18 - 33 VDC
Low < 1 VDC
High 5...33 VDC
Strain gage type
Mechanical Data
Sensor stiffness
Environmental Conditions
Operating temp.range
0...+70 °C
Taring "activ High"
Storage temp. range
-40...+85°C
Accessories (not included in delivery)
EMC
EN 61000-6-2
EN 61000-6-4
Series 713
Vibration IEC 60068-2-6 10 - 2000 Hz 10 g (amplitude ±0,75 mm, 10 - 58 Hz)
Connector female, control side, 5-pin, Part No. 10135462
Random IEC 60068-2-64 20 - 1000 Hz, 0,1 g /Hz
2
Shock IEC 60068-2-27
50 g / 11 ms
Protection class
IP 67
Connector female with cable, control side, 5-pin
Delivery Contents
Mounting screws
4 pcs. M6 x 25
strength class 12.9
Order Code
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
DSRT 22DD-S50100
0250
0350
0500
0750
5.6
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
Measuring range 100 µε
Measuring range 250 µε Measuring range 350 µε
Measuring range 500 µε
Measuring range 750 µε
www.baumer.com
DSRT 22DD
Dimensions (mm)
Electrical Connections
PinSignal
0.1
M 12 x1
r
1
2
1+Vs
2-V
OUT
3GND
4+V
5Reset
10,2
17
3.2
1.6
( )
3
15
N8
N7
6
M6x25
4 5
OUT
HousingShield
26
14,5 ±0.1
ε
6
53 ±0.1
69
80
DSRT
5
Reset Function
Control
Controller
V Output signal
e
Input signal
Reset
Reset input (active high)
t
Reset delay (< 0,3 ms)
OUT
1
t
Reset time (< 5 ms)
t
Reset impulse (> 1 ms)
2
3
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5.7
Strain Link with CANopen
DSRT 22DJ
Features
• Digital linearization
• Decoupling of torsion and bending
• Taring function with PDO- or SDO-command
• Measuring range ±100 up to ±750 µε, extension and compression Electrical Data
S/G Data
Foil strain gage
Material
- Housing
- Cover
Measuring range
±100 µe … ±750 µe
(1 µe = 0,001 mm/m resp.
1 µe equals 0,001 mm strain per meter)
1.7225 chemically nickel-plated
1.4301
Output / Protocol
CANopen DS404
Resolution
0,1 µε
Electrical connection
5 pin (M12 x 1)
Measuring rate
1000 x / sec.
Application position
any
Data format
Fix points
Sensor stiffness
1 N/µε @100
0,2 N/µε @250 - 750
Total error
< 0,5% FS
at ambient temperature
Strain gage type
Mechanical Data
Environmental Conditions
Operating temp. range 0...+70 °C
Storage temp. range
-40...+85 °C
EMC
EN 61000-6-2
EN 61000-6-4
Vibration IEC 60068-2-6 10 - 2000 Hz 10 g (amplitude ±0,75 mm, 10 - 58 Hz)
Hysteresis
< 0,4% FS
Repeatability
< 0,1% FS
Taring time
< 9 ms
Supply voltage range
10 - 33 VDC
Current draw
< 60 mA
Accessories (not included in delivery)
Series 713
Random IEC 60068-2-64 20 - 1000 Hz, 0,1 g2/Hz
Shock IEC 60068-2-27
50 g / 11 ms
Protection class
IP 67
Connector female, control side, 5-pin, Part No. 10135462
Delivery Contents
Mounting screws
4 pcs. M6 x 25
strength class 12.9
Order Code
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
DSRT 22DJ-S50100
0250
0500
0750
5.8
Connector female with cable, control side, 5-pin
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
Measuring range 100 µε
Measuring range 250 µε Measuring range 500 µε
Measuring range 750 µε
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
www.baumer.com
DSRT 22DJ
0.1
6
17 6
15
17
M6x25
( )
3
1
2
26
26
14,5 ±0.1
14,5 ±0.1
ε
6
6
2+VS
3GND
4CANH
5CANL
HousingShield
53 ±0.1
69
53 ±0.1
80
69
Supported Objects
Temporal Course
80
ObjectDescription
Error register
1002
Serial number
1003 Emergency history
1005
Sync ID
1008
Device description
1009
Hardware version
100A
Software version
Identification
Control
unit
Receipt - PDO
COB-ID = 200 + ID
Answer
1010Store
Load default values
5
Inquiry
Internal
taring phase
1001
Baumer
sensor
1 ms
Device profile
8 ms
1000
1011
1n.c.
10,2
3.2
1.6
PinSignal
4 5
10,2
( )
15
N8
N7
3.2
1.6
M6x25
0.1
r
N8
N7
Electrical Connections
M 12 x1
M 12 x1
r
Dimensions (mm)
1017Heartbeat
Transmit - PDO
COB-ID = 380 + ID
Reply
No further communication with Baumer sensor
Reply
Transmit - PDO
COB-ID = 380 + ID
1018
Device identity
1400
Reception PDO1 parameter
1600
PDO 1 Mapping parameter
1800
Transmit PDO1 parameter
Example
IDDLC
1801
Transmit PDO2 parameter
201h0
1802
Transmit PDO3 parameter
1A00
1. PDO Mapping
1A01
2. PDO Mapping
1A03
3. PDO Mapping
First answer of strain link
(Command realized)
ID
DLC
2000
Averaging time
381h
2001
Auto zero store
2100
Baud rate
Identification
Byte 1
175h
6110
Sensor Type
Second answer of strain link
(Taring finished)
ID
DLC
6112
Operating mode
381h
2 660
6125
Auto zero
6131
Process unit
6132
Decimal places
6150
Status of measurement
Error
(Unstable signal)
ID
DLC
Byte 1 Byte 2
7130
Interrogate measured value (Process value)
381h
2
65h72h
7133
Delta Value
2101Identification
www.baumer.com
Byte 1 Byte 2
5.9
5.10
www.baumer.com
Bridge Amplifier
6
Product Key
Bridge Amplifier DABx
The correct order code must be taken from the corresponding data sheet.
DABU AD2T-FB-1.00
Product Description
DAB = Bridge Amplifier
Output Signal
I = 4...20 mA
U = ±10 V
Series
MP4 = 1-Channel, in aluminum/plastic enclosure, for DIN-rail mounting, with display
AD2 = 1-Channel, compact aluminum housing
Method
M = multifunctional for statical and cyclical applications
T = for static and cyclic applications
Connection S/G Bridge
2Q= 2 x 1/4 strain gage bridge, diagonal layout, 350 Ω
FB = full bridge
FC = selectable configuration, 350 Ω
Sensitivity
0.50
1.00
1.25
2.00
=
=
=
=
0,50 mV/V at nominal output signal
1,00 mV/V at nominal output signal
1,25 mV/V at nominal output signal
2,00 mV/V at nominal output signal
0250 = 250 µε at nominal output signal
0500 = 500 µε at nominal output signal
1000 = 1000 µε at nominal output signal
Bridge amplifiers for strain gage circuits convert the mV signals from the bridges (S/G full bridge or 2 x 1/4 S/G bridge) into
standardized output signals (V or mA). The S/G amplifiers are configured to work with Baumer sensors.
6.2
www.baumer.com
Summary
Bridge Amplifier
DABU AD2T-2Q
• Bridge amplifier for 2 x 1/4 S/G bridge
Page 6.4
• Voltage output
• For cyclic applications with reset
• Protection class IP 65
DABI AD2T-2Q
• Bridge amplifier for 2 x 1/4 S/G bridge
Page 6.6
• Current output
• For cyclic applications with reset
• Protection class IP 65
DABU AD2T-FB
• Bridge amplifier for S/G full bridge
Page 6.8
• Voltage output
• For cyclic and static applications with reset
• Protection class IP 65
DABI AD2T-FB
• Bridge amplifier for S/G full bridge
Page 6.10
• Current output
• For cyclic and static applications with reset
• Protection class IP 65
DABx MP4M
• S/G amplifier, selectable configuration (2 x 1/4 S/G bridge and full bridge)
Page 6.12
• Voltage or current output
• Peak value and two limit switches
• Enclosure for DIN rail installation
www.baumer.com
6.3
6
Bridge Amplifier for 2 x 1/4 Strain Gage Bridge
DABU AD2T-2Q
Features
• Industrial bridge amplifier
for 2 x 1/4 S/G bridge
• For cyclical applications with reset function
• Voltage output
• Protection class IP 65
Electrical Data
Order Code
±10 V calibrated (max. ±12 V)
DABU AD2T-2Q
Characteristic curve < 0,2%
deviation
Bridge excitation
approx. 9 VDC
Dimensions (mm)
S/G bridge resistance350 Ω (RC)
22 Ω
Tare accuracy
0250 < 15 mV
0350 < 12 mV
0500 < 7 mV
1000 < 5 mV
Reset input active 5 - 33 VDC < 2 mA
inactive< 1 VDC
Tare range
±6 mV/V
Reset puls
> 1 ms
Reset settle time
< 5 ms
4
40
40
M12 x1
Output impedance
79
79
Delivery Contents
Frequency range (-3 dB) 1'000 Hz
• Mounting screw 2 pcs. M4 x 30
Signal polarity
Bipolar
Noise
(0 ... 5 kHz)
0250 < 15 mVpp
0350 < 12 mVpp
0500 < 7,5 mVpp
1000 < 5 mVpp
Accessories (not included in delivery)
Series 713
Connector female, control side, 5-pin, Part No. 10135462
Mechanical Data
Control connection5 pin male (Series 713)
M12 x 1
Connector female with cable, control side, 5-pin
Sensor connection4 pin female (Series 712)
Enclosurealuminum anodised
Environmental Conditions
Operating temp. range-25...+85 °C
Specified temp. range0...+70 °C
Storage temperature-40...+100 °C
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
Protection classIP 65
6.4
4
26
14
< 60 mA
< 40 mA @ 24 VDC
14
Current draw
0250 µε = 0 - 10 V
0350 µε = 0 - 10 V
0500 µε = 0 - 10 V
1000 µε = 0 - 10 V
29
18 - 33 VDC
M12 x1
Supply voltage range
Gain
0250
0350
0500
1000
29
Output signal
www.baumer.com
26
DABU AD2T-2Q
Electrical Connection
Sensor side Series 712
Control side Series 713
S/G Bridge
EXC.+
Pin
2
3
4 5
3
1
4
1
2
Pin number
Signal
R
DMS 1
EXC.+
1+Vs
2
DMS 1
SIG.-
2-VOUT
3
DMS 2
SIG.+
3GND
4
DMS 2
EXC.-
4+VOUT
5
SIG.+
Signal
1
SIG.-
R
S/G
DMS11
C
EXC.-
Reset
Control
S/G 22
DMS
C
Reset Function
Transducer
DABU
max. 10m
1 +VS
EXC.+ 1
SIG.-
Control Unit
6
max. 10m
18 - 33VDC
3 GND
2
SIG.+ 3
2 -VOUT
EXC.- 4
4 +VOUT
U
5 Reset
RL
±10V
5 - 33 VDC
Potential equalisation
www.baumer.com
VOUT
Output signal
ε
Input signal
Reset
Reset input (active high)
t1
Reset delay (< 0,3 ms)
t2
Reset time (< 5 ms)
t3
Reset impuls (> 1 ms)
6.5
Bridge Amplifier for 2 x 1/4 Strain Gage Bridge
DABI AD2T-2Q
Features
• Industrial bridge amplifier
for 2 x 1/4 S/G bridge
• For cyclical and static applications
with reset function
• Current output
• Protection class IP 65
Electrical Data
Order Code
Current draw
< 90 mA
< 70 mA @ 24 VDC
Bridge excitation
approx. 9 VDC
Gain
0250 0250 µε = 4 - 20 mA
0500 0500 µε = 4 - 20 mA
1000 1000 µε = 4 - 20 mA
/C Tension leads to a positive output signal
Dimensions (mm)
S/G bridge resistance350 Ω
< 400 Ω
Tare accuracy
0250 < 30 µA
0500 < 20 µA
1000 < 16 µA
Reset input active 5 - 33 VDC < 2 mA
inactive< 1 VDC
Tare range
±6 mV/V
Reset puls
> 1 ms
Reset settle time
< 5 ms
4
40
40
M12 x1
Burden
79
79
Delivery Contents
Frequency range (-3 dB) 1'000 Hz
• Mounting screw 2 pcs. M4 x 30
Noise
Accessories (not included in delivery)
(0 ... 5 kHz)
0250 < 30 µApp
0500 < 20 µApp
1000 < 16 µApp
Mechanical Data
Control connection5 pin male (Series 713)
Series 713
Connector female, control side, 5-pin, Part No. 10135462
max. cable length 20 m
Sensor connection4 pin female (Series 712)
M12 x 1
Enclosurealuminum anodised
Environmental Conditions
Connector female with cable, control side, 5-pin
Operating temp. range-25...+85 °C
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
Specified temp. range0...+70 °C
Storage temperature-40...+100 °C
Protection classIP 65
EMCEN 61000-6-2 Immunity
EN 61000-6-3 Emission
6.6
4
26
14
14 - 33 VDC
/C
14
Supply voltage range
DABI AD2T-2Q
29
0250 < 0,5%
0500 < 0,25%
1000 < 0,2%
29
4 - 20 mA calibrated
Characteristic curve deviation
M12 x1
Output signal
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
www.baumer.com
26
DABI AD2T-2Q
Electrical Connection
Sensor side Series 712
S/G Bridge
Control side Series 713
EXC.+
Pin
2
3
4 5
3
1
4
1
2
Signal
Pin number
R
DMS 1
EXC.+
1+Vs
2
DMS 2
SIG.-
2n.c.
3
DMS 3
SIG.+
3GND
4
DMS 4
EXC.-
4+IOUT
5
SIG.+
Signal
1
SIG.-
R
DMS 2
C
EXC.-
Reset
Control
DMS 1
C
Reset Function
Transducer
DABI
max. 10m
EXC+ 1
ε
Control Unit
1 +Vs
SIG-
2
3 GND
SIG+
3
2
EXC-
4
4 +IOUT
I
6
max. 20m
5 Reset
14 - 33VDC
RL
4 - 20mA
5 - 33 VDC
Potential equalisation
www.baumer.com
IOUT
Output signal
mV/V
Input signal
Reset
Reset input (active high)
t1
Reset delay (< 0,3 ms)
t2
Reset time (< 5 ms)
t3
Reset impuls (> 1 ms)
6.7
Bridge Amplifier for Strain Gage Full Bridge
DABU AD2T-FB
Features
• Industrial bridge amplifier
for S/G full bridge
• For cyclical and static applications
with reset function
• Voltage output
• Protection class IP 65
• Analog signal path
Order Code
Output signal
±10 V calibrated (max. ±12 V)
Characteristic curve < 0,2%
deviation
Supply voltage range
18 - 33 VDC
Current draw
< 60 mA
< 40 mA @ 24 VDC
Bridge excitation
approx. 7 VDC
S/G bridge resistance350 Ω (RC)
Output impedance
22 Ω
Tare accuracy
0.25 < 15 mV
0.50 < 10 mV
1.00 < 5 mV
2.00 < 5 mV
Reset input active 5 - 33 VDC < 2 mA
inactive < 1 VDC
Tare range
±6 mV/V
Reset puls
> 1 ms
Reset settle time
< 5 ms
Frequency range (-3 dB) 1'000 Hz
Bipolar
Signal polarity
Noise
(0 ... 5 kHz)
0.25 < 15 mVpp
0.50 < 7,5 mVpp
1.00 < 5 mVpp
2.00 < 5 mVpp
DABU AD2T-FB
Mechanical Data
Control connection5 pin male (Series 713)
Gain
0.50
1.00
1.25
2.00
0,50 mV/V = 0 - 10 V
1,00 mV/V = 0 - 10 V
1,25 mV/V = 0 - 10 V
2,00 mV/V = 0 - 10 V
Dimensions (mm)
4
40
40
79
Delivery Contents
• Mounting screw 2 pcs. M4 x 30
Accessories (not included in delivery)
Series 713
Connector female, control side, 5-pin, Part No. 10135462
max. cable length 10 m
M12 x 1
Enclosurealuminum anodised
Connector female with cable, control side, 5-pin
Environmental Conditions
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
Specified temp. range0...+70 °C
Storage temperature-40...+100 °C
Protection classIP 65
EMCEN 61000-6-2 Immunity
EN 61000-6-3 Emission
6.8
14
14
29
29
79
Sensor connection4 pin female (Series 712)
Operating temp. range-25...+85 °C
4
26
M12 x1
M12 x1
Electrical Data
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
www.baumer.com
26
DABU AD2T-FB
Electrical Connection
Sensor side Series 712
Pin
Control side Series 713
2
3
4 5
3
1
4
1
2
Pin number
Signal
EXC.+
Signal
1
Full bridge
EXC.+
1+Vs
2
Full bridge
SIG.-
2-VOUT
3
Full bridge
SIG.+
3GND
4
Full bridge
EXC.-
4+VOUT
5
S/G Bridge
SIG.+
EXC.-
Reset
Control
SIG.-
Reset Function
Transducer
DABU
max. 10m
Control Unit
mV/V
EXC.+ 1
1 +VS
SIG.- 2
3 GND
SIG.+ 3
2 -VOUT
EXC.- 4
4 +VOUT
U
6
max. 10m
5 Reset
18 - 33VDC
RL
±10V
5 - 33 VDC
Potential equalisation
www.baumer.com
VOUT
Output signal
mV/V
Input signal
Reset
Reset input (active high)
t1
Reset delay (< 0,3 ms)
t2
Reset time (< 5 ms)
t3
Reset impuls (> 1 ms)
6.9
Bridge Amplifier for Strain Gage Full Bridge
DABI AD2T-FB
Features
• Industrial bridge amplifier
for S/G full bridge
• For cyclical and static applications
with reset function
• Current output
• Protection class IP 65
• Analog signal path
Electrical Data
Order Code
Supply voltage range
14 - 33 VDC
Current draw
< 90 mA
< 70 mA @ 24 VDC
Burden
< 500 Ω
Tare accuracy
0.25 < 30 µA
0.50 < 20 µA
1.00 < 16 µA
2.00 < 16 µA
Reset input Dimensions (mm)
active 5 - 33 VDC < 2 mA
inactive< 1 VDC
Tare range
±6 mV/V
Reset puls
> 1 ms
Reset settle time
< 5 ms
Frequency range (-3 dB) 1'000 Hz
Noise
(0 ... 5 kHz)
0.25 < 15 µApp
0.50 < 7,5 µApp
1.00 < 5 µApp
2.00 < 5 µApp
Mechanical Data
4
40
40
29
≥ 350 Ω
Gain
0.50 0,50 mV/V = 4 - 20 mA
1.00 1,00 mV/V = 4 - 20 mA
2.00 2,00 mV/V = 4 - 20 mA
79
79
Delivery Contents
• Mounting screw 2 pcs. M4 x 30
Accessories (not included in delivery)
Series 713
Connector female, control side, 5-pin, Part No. 10135462
max. cable length 20 m
Control connection5 pin male (Series 713)
M12 x 1
Sensor connection4 pin female (Series 712)
Enclosurealuminum anodised
Connector female with cable, control side, 5-pin
Environmental Conditions
ESG 34CH0200G 5-pin (shielded) 2 m, PUR,
(Part No. 11046264)
Operating temp. range-25...+85 °C
Specified temp. range0...+70 °C
Storage temperature-40...+100 °C
Protection classIP 65
ESG 34CH0500G 5-pin (shielded) 5 m, PUR,
(Part No. 11046266)
ESG 34CH1000G 5-pin (shielded) 10 m, PUR,
(Part No. 10155587)
EMCEN 61000-6-2 Immunity
EN 61000-6-3 Emission
6.10
4
26
M12 x1
approx. 7 VDC
S/G bridge resistance
M12 x1
Bridge excitation
DABI AD2T-FB
1.00 < 0,2%
2.00 < 0,2%
14
0.25 < 0,5%
0.50 < 0,25%
14
4 - 20 mA calibrated
Characteristic curve deviation
29
Output signal
www.baumer.com
26
DABI AD2T-FB
Electrical Connection
Control side Series 713
Sensor side Series 712
Pin
2
3
4 5
3
1
4
1
2
Pin number
Signal
EXC.+
Signal
1
Full bridge
EXC.+
1+Vs
2
Full bridge
SIG.-
2n.c.
3
Full bridge
SIG.+
3GND
4
Full bridge
EXC.-
4+IOUT
5
SIG.+
SIG.-
EXC.-
Reset
Control
Transducer
S/G Bridge
Reset Function
max. 10m
DABI
mV/V
EXC.+ 1
SIG.-
max. 20m
Control Unit
1 +VS
6
14 - 33VDC
3 GND
2
SIG.+ 3
2
EXC.- 4
4 +IOUT
I
5 Reset
RL
4 - 20mA
5 - 33 VDC
Potential equalisation
www.baumer.com
IOUT
Output signal
mV/V
Input signal
Reset
Reset input (active high)
t1
Reset delay (< 0,3 ms)
t2
Reset time (< 5 ms)
t3
Reset impuls (> 1 ms)
6.11
Bridge Amplifier, Selectable Configuration
DABU MP4M
Features
• S/G Bridge amplifier
• Selectable bridge configuration
• Limit switches with switching output
• Peak value
• Double-line display
• Voltage output
• Digital signal path
Electrical Data
Mechanical Data
Output signal±10 V calibrated
load > 10 kΩ
Control connection13 pin terminal block
Resolution < 0,035% FS
Shield connection2 pin terminal block
Sensor connection13 pin terminal block
Measuring accuracy < 0,15% v.E.
Enclosure materialaluminum/plastic
Supply voltage range 15 - 33 VDC
Current consumption
< 120 mA
Bridge excitation
5 VDC
Bridge completion
resistors
350 Ω
Zero reset active
Environmental Conditions
Operating temp. range0...+65 °C
< ±10 mV
Storage temperature-20...+80 °C
Reset inputactive 5 - 33 VDC
galvanically separatedinactive <1 VDC
Taring range
±6 mV/V
Reset pulse
< 1 ms
Holding time
< 5 ms
Reset/operate offset
< ±10 mV
Scanning rate
> 1 ms
Frequency range (3 dB)
300 Hz
Protection classIP 40
Order Code
DABU MP4M-FCGain
Display
refresh rate
2/sec
Switching hysteresis
limit switches
0.50 =0,50 mV/V= 0-10 V
0.75 =0,75 mV/V= 0-10 V
1.00 =1,00 mV/V= 0-10 V
1.25 =1,25 mV/V= 0-10 V
2.00 =2,00 mV/V= 0-10 V
< 0,5% FS
Max. load max. 50 mA
limit switches
Signal polarity
selectable
Delivery Contents
• Clamping clip for ground connection
6.12
www.baumer.com
DABU MP4M
75,5
45,5
Dimensions (mm)
72,5
31
Supporting rail TS 35
(DIN EN 60715 TH35)
58
78
6
Electrical Connections
Pin assignment control side
Pin assignment sensor side
Pin
Signal
Description
PinSignal Description
1
+E
+bridge excitation
1
+Vs
+supply voltage
2
+E
+bridge excitation
2
Vout1/Iout 1
output signal
3
+E'
bridge to completion resistor
3
GND
-supply voltage
4
Vout2/Iout2
(peak value)
analog output
4n.c.
5n.c.
6
1818
+S
+ signal input
5
GND
signal reference
switch S1
output 1
– signal input
6
8n.c.
7
switch S2
output 2
Reset Taring of output signal
GND
signal reference
7
-S
9
-E'
bridge to completion resistor
8
10
-E'
bridge to completion resistor
9
11
-E
– bridge excitation
10
Comm_Logic
logical reference
– bridge excitation
11
Mode_0
mode 0
12
Mode_1
mode 1
12
-E
13Shield
13Error output
www.baumer.com
6.13
Bridge Amplifier, Selectable Configuration
DABU MP4M
Electrical Connections
E+ 1,2
+5V
1 +Vs
LCD
E+' 3
S+ 6
12bit
A
S- 7
D
3,5,9 GND
uP
DAC
12bit
2 Vout/Iout (Signal)
DAC
12bit
4 Vout 2/Iout 2 (Peak)
E- ' 9
+Vs
E -' 10
E- 11,12
13 Error
+5V
7 Switch 2
D-Pot
6 Switch 1
Shield 13
8 Reset
3
11 Mode_0
12 Mode_1
Error LED LED1 LED2
red/green green green
10 Com_Logic
Shield
Shield
S/G Bridge
2 x 1/4-bridge (diagonal)
sensor side
8.14
full bridge
half bridge
control side
sensor side
control side
E+
1
E+
1
E+
2
E+
2
E+'
3
E+' 3
S+
6
S-
7
S+
6
S-
7
E-' 10
E-'
9
E-
11
E-
11
E-
12
E-
12
www.baumer.com
sensor side
control side
E+
1
S-
7
S+
6
E-
12
DABU MP4M
Reset Function
V
Peak
Signal
t
U
Reset
V
Output signal resp. peak signal
Reset
Reset input (active high)
t1
Reset pulse (> 1 ms)
t2
Reset holding time
after Reset-Pulse (< 5 ms)
Measure
t1
t2
t
6
Control Element
DIP-switch 1
connector 1
LED 3
DIP-switch 2
LED 1 + 2
switch
display
connector 2
DIP-Switch 1
Selection of display
Connector 1
Connection sensor side
LED 3
Error display
LED 1 + 2
Limit value (active/inactive)
DIP-Switch 2 Reset (active/inactive); signal polarity
Switch
For limit value adjustment
Connector 3
Shield connection
Connector 2
Control side connection
Display
Double-line LC-display with
back ground lighting
connector 3
www.baumer.com
6.15
6.16
www.baumer.com
Display box
7
Product Key
Display box
The correct order code must be taken from the corresponding data sheet.
Display box
DDBF 2-SC
Product Description
DDB = Display box
Sensor Input
F = Free Configuration
Number of Channels
2 =2-channels
4 =4-channels
Change-Over Displays
SC = Display box for Strain Rings
7.2
www.baumer.com
Summary
Display box
DDBF 2-SC
• 2-channel display box for strain rings DSRC
Page 7.4
• Metered value display of every sensor, Average and peak value of both sensors
• Bending measurement through strain gauge display
• Including analysis software InspectMaster
DDBF 4-SC
• 4-channel display box for strain rings DSRC
Page 7.6
• Measurement display of every active channel
• Display of peak value, average value or sum
• Including analysis software InspectMaster
7
www.baumer.com
7.3
Display box, 2-channel
DDBF 2-SC
Features
• 2-channel display box for strain rings DSRC
• Measurement value of each sensor,
Average and peak value of both sensors
• Bending measurement by individual S/G display
• A/C or Battery operation
• Display in µe, kN, t
• 2 analog outputs
• Reset with keypad or InspectMaster
Order Code
Electrical Data
Connection
2 channels for
2 x 1/4 S/G bridge (350 Ω)
Display
Sensor A or B
peak value, average value
Delivery Contents
Measuring range ±1000 µε (calibrated)
Resolution
1 µε
• Display box
Characteristic
curve deviation
< 0,25% FS
Reset/operate offset
< ±0,1% FS
Bridge completion
resistors Rc
350 Ω
Reset
Zeroing is performed by pressing the reset button or by the software InspectMaster
Measuring rate
InspectMaster/
analog output 250/sec
Analog output
±1 V calibrated at ±1000 µε
Display refresh rate
2/sec
Battery
Maintenance-free Li-Ion battery
USB connection
USB 2.0, type B
DDBF 2-SC
• Power adapter (100 - 240 VAC)
• Software InspectMaster
• USB connecting cable
• Ground connection cable with clip
Mechanical Data
Sensor connection
4 pin Binder (series 712)
Enclosure
Aluminum, lacquered
Environmental Conditions
Operating temp. range +5...+50 °C
Storage temperature
-20...+60 °C
Protection class IP 40
7.4
www.baumer.com
3
DDBF 2-SC
110
35
Analog
OUT1
Analog
OUT2
CH A
CH D
Error
DDBF
RESET disable
Analog OUT2
F1
Analog OUT1
CH C
F3
Esc
ON/OFF
CH D
Enter
Prog.
35
CH B
F2
CH A CH B
100
CH A
212
View Connector Side
110
Analog
OUT2
CH C
Displa ybox
Dimensions (mm)
Analog
OUT1
CH B
RESET
110
View Bottom Side, under the top cover
Displa ybox
Error
85
RESET disable
212
DDBF
Analog
OUT1
Analog
OUT2
CH A
USB-Connection
F2
CH C
CH D
F3
Esc
Enter
Prog.
Display batteryError
chargeDDBF
status RESET
RESET
Displa ybox
disable
212
ON/OFF
100
F1
CH B
Connection for power adapter, 15-33 VDC
85
F1
Electrical Connections
3
1
4
F3
Esc
S/G Bridge
Pin
Signal
1
S/G 1
EXC,+
2
S/G 1
SIG.-
3
S/G 2
EXC.+
4
S/G 2
SIG.-
DMS 1 / S/G 1
100
ON/OFF
Sensor connection
2
F2
Enter
Prog.
DDBF
RESET
EXC.+
1
R
2
7
85
R
DMS 2 / S/G 2
R
EXC.+
3
R
4
R
R
Pro Kanal / Per channel
Analysis Software InspectMaster
Functions:
-Display in µe, N, kN, t
-Display of deviation of tie bar load distribution in %
-Cycle function with auto reset mode
-Display of graphs
-Saving of measured data
-Export function (Text file may be exported and
processed in Excel)
Requirements:
-PC with Windows, 2000, NT, XP
minimum 500 MHz and USB interface required
www.baumer.com
7.5
Display box, 4-channel
DDBF 4-SC
Features
• 4-channel display box for strain rings DSRC
• Contemporaneous measurement and
display of 4 channels
• A/C or Battery operation
• Display in µe, kN, t
• 2 analog outputs
• Reset with keypad or InspectMaster
Order Code
Electrical Data
Connection
4 channels for 2 x 1/4 S/G bridge (350 Ω)
DDBF 4-SC
Display
Average / peak value or sum / peak value
of the activated channels
Delivery Contents
Measuring range ±1000 µe (calibrated)
Resolution
1 µe
Characteristic curve deviation
< 0,25% FS
Reset/operate offset
< ±0,1% FS
Bridge completion
resistors Rc
350 Ω
Reset
Zeroing is performed by pressing the reset button or by
the software InspectMaster
Measuring rate
InspectMaster/
analog output 250/sec
Analog output
±1 V calibrated at ±1000 µe
Display refresh rate
2/sec
Battery
Maintenance-free Li-Ion battery
USB connection
USB 2.0, type B
• Display box
• Power adapter (100 - 240 VAC)
• Software InspectMaster
• USB connecting cable
• Ground connection cable with clip
Mechanical Data
Sensor connection
4 pin Binder (series 712)
Enclosure
Aluminum, lacquered
Environmental Conditions
Operating temp. range +5...+50 °C
Storage temperature
-20...+60 °C
Protection class
IP 40
7.6
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3
DDBF 4-SC
110
35
Analog
OUT1
Analog
OUT2
CH A
CH D
Error
DDBF
RESET disable
Analog OUT2
CH A
F1
Analog OUT1
CH C
CH C
F3
CH B
CH D
Esc
ON/OFF
CH D
Enter
Prog.
35
CH B
F2
100
CH A
212
View Connector Side
110
Analog
OUT2
CH C
Displa ybox
Dimensions (mm)
Analog
OUT1
CH B
RESET
110
View Bottom Side, under the top cover
Displa ybox
Error
85
RESET disable
212
DDBF
Analog
OUT1
Analog
OUT2
CH A
USB-Connection
F2
CH C
CH D
F3
Esc
ON/OFF
100
F1
CH B
Connection for power adapter, 15-33 VDC
Enter
Prog.
Display battery
Error
chargeDDBF
status RESET
RESET
Displa ybox
212
disable
85
F1
Electrical Connections
F2
100
Bridge configuration Enter
per connector
Prog.
Pin
3
1
4
Esc
ON/OFF
Sensor connection
2
F3
Signal
1
S/G 1
EXC,+
2
S/G 1
SIG.-
3
S/G 2
SIG.+
4
S/G 2
EXC.-
DMS 1 / S/G 1
DDBF
RESET
EXC.+
1
R
2
7
85
R
DMS 2 / S/G 2
3
4
Pro Kanal / Per channel
Analysis Software InspectMaster
Functions:
- Display in µe, N, kN, t
- Display of deviation of tie bar load distribution in %
- Cycle function with auto reset mode
- Display of graphs
- Saving of measured data
- Export function (Text file may be exported and
processed in Excel)
Requirements:
- PC with Windows, 2000, NT, XP
minimum 500 MHz and USB interface required
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7.7
7.8
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Piezo Electric
Sensors
8
Product Key
Piezo Electric Force and Strain Sensors
The correct order form must be taken from the corresponding data sheet.
Force sensors
DLPP 6MO-2.5-4.4
Product Description
DLPP = Piezo electric force sensor
Series
8MO =
6MO =
7MO =
4MO =
Micro sensor, 0,8 cable
Miniature sensor, connector with thread M4 x 0,35
Circular shape, connector with thread M4 x 0,35
Circular shape, connector with thread UNF 10 – 32
Nom. Capacity
0.3
2.5
010
030
=
=
=
=
250 N
2,5 kN
10 kN
30 kN
Nominal Sensitivity
Example
4.4 = 4,4 pC/N
8.2
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Summary
Piezo Electric Force and Strain Sensors
DLPP 8MO
• Quartz micro force sensor
Page 8.4
• Capacity 0...+250 N
• 0,8 m cable
•Sensor diameter 3,5 mm
DLPP 6MO
• Quartz miniature force sensor
Page 8.5
• Capacity 0...+2,5 kN
• Connector thread M4 x 0,35
•Sensor diameter 6 mm
DLPP 7MO
• Quartz force sensor
Page 8.6
• Capacity 0...+10 kN
• Connector thread M4 x 0,35
•Sensor diameter 12,6 mm
DLPP 4MO
• Quartz force sensor
Page 8.7
• Capacity 0...+30 kN
• Connector thread 10 - 32 UNF
•Sensor diameter 25 mm
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8.3
8
Cavity force sensor
0...250 N
DLPP 8MO
Features
• 250 N quartz micro force sensor
• To measure dynamic forces
• Welded construction
• available with or without connector
Max. allowable load
300 N
Nom. sensitivity
> =10 pC/N
Linearity
< ±2% v.E.
Capacitance w/o cable
< 50 pF
Insulation resistance
at 20°C
> 1012 Ω
Insulation resistance
at 150 °C
> 1011 Ω
4,69 ±0,01
Delivery Contents
Mechanical Data
Material
+0,2
-0,4
0...250 N
6,2
Piezo electric; quartz
Measuring range
ø 3,5
Method
-0.005
-0.02
Dimensions (mm)
Technical Data
Stainless steel
• Calibration sheet
Environmental Conditions
Accessories
Operating temp. range 0...+200 °C
Mounting plate and screws for MF Typ DZPC HPFC
Mounting plate Fischer connector (for DLPP 8MO-0.3-010/MF)
Storage temperature
-40...+150 °C
Order Code
DLPP 8MO-0.3-010
DLPP 8MO-0.3-010/MF (cable version)
8.4
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Cavity force sensor
2,5 kN
DLPP 6MO
Features
• 2,5 kN miniature quartz force sensor
• Extremely small size
• To measure dynamic forces
• Welded construction
• With connector
Dimensions (mm)
Technical Data
Method
Piezo electric; quartz
Measuring range
0...+2,5 kN
Max. allowable load
3 kN
Nom. sensitivity
-4,4 pC/N
Linearity
< 1% FS
Capacitance w/o cable
< 50 pF
Insulation resistance
at 20°C
> 1012 Ω
Insulation resistance
at 150 °C
> 1011 Ω
6
14
13,4
ø 6
M 4 x 0.35
-0.005
-0.02
M5
0
-0.05
Delivery Contents
Mechanical Data
Connector thread
M4 x 0,35
Material
Stainless steel
8
• Calibration sheet
Environmental Conditions
Accessories
Operating temp. range 0...+150 °C
Connecting Cable
Storage temperature
-40...+150 °C
Protection incl. cable
IP 65
DZCC xxxx-ST-MF
DZCC xxxx-HT-MF
DZCC xxxx-ST-MB
Order Code
DLPP 6MO-2.5-4.4
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8.5
Cavity force sensor
10 kN
DLPP 7MO
Features
• 10 kN quartz force sensor
• Small size
• To measure dynamic and quasi static forces
• Welded construction
• With connector
Technical Data
Dimensions (mm)
M5
Max. allowable load12 kN
14,3 14
Nom. sensitivity-2,2 pC/N
Linearity< 1% FS
Capacitance w/o cable< 50 pF
Insulation resistance> 1012 Ω
at 20°C
2.8
5,2
Insulation resistance> 1011 Ω
at 150 °C
Delivery Contents
Connector threadM4 x 0,35
• Calibration sheet
MaterialStainless steel
Environmental Conditions
Accessories
Operating temp. range0...+150 °C
Connecting Cable
Storage temperature-40...+150 °C
DZCC xxxx-ST-MF
DZCC xxxx-HT-MF
DZCC xxxx-ST-MB
Order Code
DLPP 7MO-010-2.2
8.6
0
9,5 -0.05
Mechanical Data
Protection incl. cableIP 65
14,3 14
Measuring range0...+10 kN
M 2,5
ø 12,6 h6
MethodPiezo electric; quartz
www.baumer.com
DLPP 4MO
Cavity force sensor
30 kN
Features
• 30 kN quartz force sensor
• Compact size
• To measure dynamic and quasi static forces
• Welded construction
• With connector
Technical Data
Dimensions (mm)
MethodPiezo electric; quartz
Measuring range0...+30 kN
UNF 10-32
Max. allowable load36 kN
ø 7
Nom. sensitivity-4,4 pC/N
Insulation resistance> 1012 Ω
at 20°C
Insulation resistance> 1011 Ω
at 150 °C
9,5
Mechanical Data
Delivery Contents
Connector threadUNF 10-32
• Calibration sheet
ø 25
35,5
Capacitance w/o cable< 50 pF
ø 15
Linearity< 1% FS
0
-0.02
8
MaterialStainless steel
Environmental Conditions
Accessories
Operating temp. range0...+150 °C
Connecting Cable
Storage temperature-40...+150 °C
DZCC xxxx-78-UB
Protection incl. cableIP 65
Order Code
DLPP 4MO-030-4.4
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8.7
Product Key
Cavity Pressure Sensors
The correct order description must be taken from the corresponding data sheet.
DPPC DS04.0-9.4 /CS1
Product Description
DPPC =
Cavity pressure sensor
Method
D =
Direct cavity pressure measurement
Version
S
=Standard
Size
02.5 =
04.0 =
2,5 mm diameter sensor front
4 mm diameter sensor front
Nominal Sensitivity
For direct cavity pressure measurement in pC/bar
For indirect cavity pressure measurement in pC/N
2.0 = 2 pC/bar
5.0 = 5 pC/bar
9.4 = 9,4 pC/bar
Options
/CS1 =
/TP=
Uniform sensitivity ± 1%
Rotation prevention
8.8
www.baumer.com
Summary
Cavity Pressure Sensors
DPPC DS02.5
• Cavity pressure sensor for direct measurement
Page 8.10
• Capacity 0...2000 bar
• Connector thread M4 x 0,35
•Sensor diameter 2,5 mm
DPPC DS04.0
• Cavity pressure sensor for direct measurement
Page 8.12
• Capacity 0...2000 bar
• Connector thread M4 x 0,35
• Sensor diameter 4 mm
8
www.baumer.com
8.9
Cavity Pressure Sensor
2000 bar
DPPC DS02.5
Features
• For direct measuring
• Measuring range 0...2000 bar
• Connector thread M4 x 0,35
• Sensor diameter 2,5 mm
Technical Data
Dimensions (mm)
Overload
2500 bar
Nom. sensitivity
-2,0 pC/bar
Linearity
< 1% FS
Natural frequency
> 80 kHz
Insulation resistance
at 20°C
> 1012 Ω
Insulation resistance
at 200 °C
> 1011 Ω
M5
M 4 x 0,35
3
0...2000 bar
max. 34
Piezo electric; quartz
ø 7
10 ± 0.05 5
Method
Range
0
-0.1
ø 2,5 f7
Mechanical Data
Delivery Contents
Connector thread
M4 x 0,35
Material enclosure
Stainless steel
• Special nut DZPC MN04
• Calibration sheet
Environmental Conditions
Order Code
Operating temp. range 0...+200 °C
DPPC DS02.5-2.0/
Storage temperature
-40...+200 °C
Melt temperature
(at sensor front side)
< +400 °C
Option
TP = Turning protection
Protection incl. connectorIP 65
8.10
www.baumer.com
DPPC DS02.5
Mounting Dimensions
min. ø 10
X
min. ø 7,2
min. 44
32
0,01 A
10
21
min. 32
free of burrs
13
30°
ø 7,25 0,05
ø 6 x 10
M8 x 0,75
max. R 0,05
0,2- 0,3
Mounting withMounting with
special nutspacer tube
ø 2,5 H7
A
X
Accessories
8
Sensor Cable
Mounting Accessories
Description
DZCC xxxx-ST-MF
DZCC xxxx-HT-MF
DZPC MN04
DZPC MWPT
DZPC MT04
Special nut
Mounting wrench
Spacer tube
www.baumer.com
8.11
Cavity Pressure Sensor
2000 bar
DPPC DS04.0
Features
• For direct measuring
• Measuring range 0...2000 bar
• Connector thread M4 x 0,35
• Sensor diameter 4 mm
Technical Data
Dimensions (mm)
0...2000 bar
Overload
2500 bar
Nom. sensitivity
DPPC DS04.0-5.0
DPPC DS04.0-9.4
DPPC DS04.0-9.4/CS
-5,0 pC/bar ± 2%
-9,4 pC/bar ± 2%
-9,4 pC/bar ± 1%
Linearity
< 1% FS
Natural frequency
> 100 kHz
Insulation resistance
at 20°C
>1012 Ω
Insulation resistance
at 200 °C
>1011 Ω
M5
max. 29
Piezo electric; quartz
M 4 x 0,35
ø 7
8 ±0,05 5
Method
Range
ø 4 f7
Delivery Contents
Mechanical Data
Connector thread
M4 x 0,35
Material enclosure
Stainless steel
• Special nut DZPC MN04
• Calibration sheet
Environmental Conditions
Order Code
Operating temp. range 0...+200 °C
DPPC DS04.0-
Storage temperature
-40...+200 °C
Melt temperature
(at sensor front side)
< +400 °C
/
Option
TP = Turning protection
CS1 = Uniform sensitivity 1%
Protection incl. connectorIP 65
Nominal sensitivity
5.0 = -5,0 pC/bar
9.4 = -9,4 pC/bar
8.12
0
- 0,1
www.baumer.com
DPPC DS04.0
Mounting Dimensions
M8 x 0,75
min. ø 7,2
free of burrs
28
8
19
11
0,01 A
min. 40
30°
ø 7,25 0,05
min. 28
0,2- 0,3
max. R 0,05
Mounting withMounting with
special nutspacer tube
ø 6 x 10
min. ø 10
X
ø 4 H7
A
X
8
Accessories
Sensor Cable
Mounting Accessories
Description
DZCC xxxx-ST-MF
DZCC xxxx-HT-MF
DZPC MN04
DZPC MWPT
DZPC MT04
Special nut
Mounting wrench
Spacer tube
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8.13
Summary Accessories and Sensors
14
15
13
12
7
11
3
8
4
1
2
5, 6
9, 10
Pos.
1
Mounting Accessories
Mounting equipment Fischer connector
Type
DZPC HPFC
2
Mounting wrench
DZPC MWPT
3
Special nut for 2,5 / 4 mm cavity pressure sensor
DZPC MN04
4
Spacer tube for 2,5 / 4 mm cavity pressure sensor
DZPC MT04
Pos.
5
Cable
Sensor cable 0...+200 °C M4 x 0,35 - Fischer
Type
DZCC ... -ST-MF
6
Sensor cable 0...+220 °C M4 x 0,35 - Fischer
DZCC ... -HT-MF
7
Sensor cable M4 x 0,35 - BNC DZCC ... -ST-MB
8
Sensor cable UNF 10-32 - BNC
DZCC ... -78-UB
9
Connecting cable Fischer - BNC
DZCC ... -04-FB
10
Connecting cable Fischer - BNC with protecting tube
DZCC ... -HT-FB
Pos.
Sensors
Type
11
Cavity pressure sensor ø 2,5 mm DPPC DS02.5-2.0
12
Cavity pressure sensor ø 4,0 mm DPPC DS04.0-x.x
13
Miniature force sensor 2,5 kN
DLPP 6MO-2.5-4.4
14
Force sensor 10 kN
DLPP 7MO-010-2.2
15
Force sensor 30 kN
DLPP 4MO-030-4.4
8.18
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Mounting Accessories
DZPC MWPT
DZPC HPFC
Mounting plate Fischer connector
Mounting wrench for DPPC DS02.5
DPPC DS04.0
3,6
¯ø 9,9
ø 9,2
3,5
15
5
85
SW 12
100
20
Mat.: 1.4305
DZPC MT04
DZPC MN04
Spacer tube for
M8 x 0,75
DPPC DS02.5
DPPC DS04.5
8
DPPC DS02.5 (MT04)
DPPC DS04.0 (MT04)
3,4
3,6
ø 5,1
3,6
Mat.: 1.4305
ø 7 ±0,05
ø 9,9
0
-0.05
2,5
Mat.: 1.4305
5
10
Mat.: 1.4305
Special nut for
M4 x 6
DIN 912
ø 4,5
7
20
35
1
13,2
50
13,5
8
www.baumer.com
8.19
Cables
DZCC
DZCC 0400-ST-MF
600
DZCC 0600-ST-MF
1000
DZCC 1000-ST-MF.
Custom length
DZCC xxxx-ST-MF
Technical data
Cable
Coax, Low Noise,
PTFE/PFA
Colorblue
L
5
35
14
Impedance50 Ω
Delivery contents
• Mounting plate Fischer connector DZPC HPFC
L [mm]
Order code
200
DZCC 0200-HT-MF
400
DZCC 0400-HT-MF
600
DZCC 0600-HT-MF
1000
DZCC 1000-HT-MF
Custom length
DZCC xxxx-HT-MF
Technical data
Cable
Coax, Low Noise,
PTFE/PFA
Color
steel sheathed
Connector
Connector
L
9
35
Fischer Type KE 102 A014
DZCC ...- HT-MF 18
M4 x 0,35
Sensor Cable
M9 x0,5
R5
Operating temp. range 0...+200°C
ø 10
Bending radius
ø 2.3
2 mm
M5
Cable-ø
Impedance50 Ω
Cable-ø
2, 4 mm
Bending radius
R8
Delivery contents
• Mounting plate Fischer connector DZPC HPFC
Operating temp. range 0...+220°C
Sensor Cable
DZCC ...- ST-MB
L [mm]
Order code
1000
DZCC 1000-ST-MB
2000
DZCC 2000-ST-MB
Custom length
DZCC xxxx-ST-MB
Fischer Type KE 102 A014
DZCC 0200-ST-MF
400
Connector
M9 x0,5
200
Connector
ø 10
Order code
M5
L [mm]
ø 2
DZCC ...- ST-MF M4 x 0,35
Sensor Cable
Connector
Connector
Technical data
Colorblue
Impedance50 Ω
Cable-ø
1,9 mm
Bending radius
R5
L
Operating temp. range 0...+200°C
8.20
www.baumer.com
14
26
BNC
Coax, Low Noise, PTFE/
PFA
M4 x 0,35
Cable
L [mm]
Order code
1000
DZCC 1000-78-UB
2000
DZCC 2000-78-UB
3000
DZCC 3000-78-UB
Tailor made
DZCC xxxx-78-UB
Technical data
Cable
Coax 178 RG
Colorbrown
Impedance50 Ω
Cable-ø
1,8 mm
Bending radius
R10
Connector
Connector
L
26
20
BNC
DZCC ...-78-UB
UNF 10 - 32
Sensor Cable
Operating temp. range 0...+200°C
L [mm]
Order code
2000
DZCC 2000-04-FB
4000
DZCC 4000-04-FB
5000
DZCC 5000-04-FB
Custom length
DZCC xxxx-04-FB
Technical data
Cable
Triax, Low Noise,
PTFE/PFA
Colortransparent
Impedance50 Ω
Cable-ø
3,4 mm
Bending radius
R10
Connector
Connector
L
26
35
BNC
DZCC ...-04-FB
Fischer Type S 102 A014
Connecting Cable
8
Operating temp. range 0...+200°C
Connecting Cable DZCC ...-HT-FB 2000
DZCC 2000-HT-FB
4000
DZCC 4000-HT-FB
5000
DZCC 5000-HT-FB
Custom length
DZCC xxxx-HT-FB
Technical data
Cable
Triax, Low Noise,
PTFE, PFA
Color
metal sheath
Impedance50 Ω
Cable-ø
5 mm
Bending radius
R30
Connector
Connector
L
45
30
BNC
Order code
Fischer Type S 102 A014
L [mm]
Operating temp. range 0...+220 °C
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8.21
8.22
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Charge Amplifiers
9
Product Key
Charge Amplifiers
The correct order code must be taken from the corresponding data sheet.
Charge Amplifiers
DACU 800-0.1-1K0BS
Product Description
DAC = Charge Amplifier
Output
U = Voltage output ±10 V
Series
800 = 1 Analog output, 14 ranges
820 = 2 Analog outputs, 4 ranges every
Smallest measuring range
Example:
0.1 = 100 pC / 10 V
Largest measuring range
Example:
1K0 = 1'000'000 pC / 10 V
Input Connection
B = BNC
Output Connection
S = 25 Pin D-Sub
9.2
www.baumer.com
Summary
Charge Amplifiers
DACU 800
• Charge amplifier for piezo electric sensors
Page 9.4
• 14 selectable ranges
• Peak value
• 2 limit switches with switching outputs
• RS 232 interface
DACU 820
• Charge amplifier for piezo electric strain sensors
• 2 analogue outputs
Page 9.8
• 4 selectable ranges
• Peak value storage
• 2 limit switches with switching output
• RS 232 interface
Charge amplifiers convert the electrical charges (pC), which are emitted by piezo electric sensors, into a proportional output
voltage. This output signal can then be further processed.
9
www.baumer.com
9.3
Charge Amplifier DACU 800
Features
• Multi-range charge amplifier for industrial
application
• 14 selectable ranges
• 13 fixed ranges 100 pC - 1'000'000 pC
• 1 variable range 100 pC - 1'000'000 pC
• Adjustable limit value with switching output
• Peak value
• RS 232 serial interface
Electrical Data
Order Code
Voltage supply15...35 VDC
DACU 800-0.1-1K0BS
Current draw< 70 mA
Measuring range± 100...1'000'000 pC
Output signal± 10 V
Included
Characteristic curve< 1% FS
deviation
• Mounting screws 2 pcs. M4 x 16
Linearity< 0,02% FS
Output offset< ± 5 mV
Noise voltage< 5 mVpp (0,1 Hz...100 kHz)
< 30 mVpp at 100 pC range
Dimensions (mm)
Output impedance10 Ω
Reset operate offsetelectronically compensated
Drift< 0,03 pC/s (2)
Frequency range (-3 dB)0...20 kHz (1)
Control input± 5 V...± 45 V, galv. separated
Switching outputmax. 45 V, max. 100 mA
galv. separated
(1)
@ 100 pC...1'000'000 pC; > 2 kHz @ 1'000'000 pC
(2)
DACU at least 30 min. attached to operational voltage
All specifications at ambient temperature (23°C ±2°C)
Mechanical Data
Control connection25 pin D-Sub
Sensor connectionBNC male
Enclosure materialAluminum die cast
Environmental Conditions
Operating temp. range-5...+60 °C
Storage temperature-20...+80 °C
Protection classIP 40
EMC
EN 61000-6-2 immunity
EN 61000-6-4 emission
9.4
www.baumer.com
DACU 800
Electrical Connections D-Sub 25
Measuring Range Selection
Pin
Function
Range 1
Signal out
3
2 10
pC/10V
2
Peak out
0 0 00
1'000'000
3
Level 1 (In or Out)
0 0 01
500'000
4
Level 0 (In or Out)
0 0 10
200'000
5
Range 3
0 0 11
100'000
6
Range 2
0 1 00
50'000
7
Range 1
0 1 01
20'000
8
Range 0
0 1 10
10'000
9
Supply GND
Measuring range
0 1 11
5'000
10+Supply
1 0 00
2'000
11
Code 2
1 0 01
1'000
12
Code 0
1 0 10
500
13
Code Supply +
1 0 11
200
14
Signal GND
1 1 00
100
15
Alarm 1
16
Alarm 0
1 1 01
1 1 10
1 1 11
100'000...1'000'000
10'000...100'000
100...10'000
17RX
18TX
Com Logic Input
19
20Operate
21
80% Test
22
Supply GND
Accessories
Connecting cable with open end
23NC
Code 1
25
Com Logic Output (Alarm)
L
24
9
50
Control Elements
Range
Adjustment of variable range
L0
Adjustment of value 1. The limit switch voltage
can be set with the potentiometer and has to
be measured at pin 4. Alternatively a voltage can
be supplied as well.
L1
Adjustment limit value 2. ditto, pin 3 only
www.baumer.com
Length(L) Order code
5 m
DZCS 05/DACU 8
9.5
Charge Amplifier DACU 820
Features
• Multi-range charge amplifier for industrial
application
• 4 selectable ranges channel 1
3 fixed ranges 100'000 pC - 500'000 pC
1 variable range 100'000 pC - 500'000 pC
• 4 fixed ranges channel 2
4 fixed ranges 2'000 pC - 20'000 pC
• Adjustable limit value with switching output
• Peak value and test function
• Serial RS 232 interface
Electrical Data
Order Code
Voltage supply10...40 VDC
DACU 820-2.0-500BS
Capacity draw< 1,5 W (1)
Measuring range channel 1±100'000...500'000 pC
Measuring range channel 2±2'000...20'000 pC
Output signal±10 V
Included
Characteristic curve
deviation
• Mounting screws 2 pcs. M4 x 16
< 1% FS
Linearity< 0,02%FS
Output offset< ±5 mV
Noise voltage< 5 mVpp (0,1 Hz...100 kHz) (2)
Dimensions (mm)
Output impedance10 Ω
Reset operate offset< ± 10 mV
Drift< 0,03 pC/s at 23 °C (3)
Frequency range (-3 dB)0...20 kHz (4)
Control input± 5 V...± 45 V, galv. separated
Switching outputmax. 45 V, max. 100 mA
galv. separated
(1)
< 55 mA at 24 V
(2)
< 20 mVpp in the 2000 pC range
(3)
DACU at least 30 min attached to operational voltage
(4)
@ 2'000 pC...100'000 pC; > 2 kHz @ 500'000 pC
All specifications at ambient temperature (23°C ±2°C)
Mechanical Data
Control connection25 pin D-Sub
Sensor connectionBNC male
Enclosure materialAluminum die cast
Environmental Conditions
Operating temp. range-5...+60 °C
Storage temperature-20...+80 °C
Protection classIP 40
EMC
EN 61000-6-2 immunity
EN 61000-6-4 emission
9.6
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DACU 820
Electrical Connections D-Sub 25
Measuring Range Selection
Pin
Function
Range CH1
1
Signal out CH1
A1
2
Peak out
0 0
500'000
3
Level 1 (In or Out)
0 1
200'000
4
Level 0 (In or Out)
1 0
100'000
5
Range B1 (CH2)
1 1
100'000...500'000
6
Range B0 (CH2)
Range CH2
7
Range A1 (CH1)
B1
8
Range A0 (CH1)
0 0
20'000
9
Supply GND
Measuring Range
A0
pC/10V
B0
0 1
10'000
10+Supply
1 0
5'000
11
Code 2
1 1
2'000
12
Code 0
13
Code Supply +
14
Signal GND
15
Alarm 1 (CH1)
16
Alarm 0 (CH1)
Accessories
Connecting cable with open end
17RX
18TX
Com Logic Input
19
20Operate
80% Test
22
Supply GND
23
Signal out CH2
24
Code 1
25
Com Logic Output (Alarm)
Control Elements
50
L
21
Length (L) Order code
5 m
DZCS 05/DACU 8
9
Range
Adjustment of variable range
L0
Adjustment of value 1. The limit switch voltage
can be set with the potentiometer and has to
be measured at pin 4. Alternatively a voltage can be supplied as well.
L1
Adjustment limit value 2. ditto, pin 3 only
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9.7
9.8
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Supplementary
Information
10
Supplementary Information
Overview of applications for STRAIN-MATETM and other surface strain sensors
Axial Load in Cylinder
Calibrated measurement with strain ring type DSRC. The applied force can be
directly calculated by the following formula:
Strain ring measures
indirectly
(shunt measurement)
F=AxExε
A = Cross section [mm2]
E = E-Modulus [N/mm2]
ε = Strain ∆ l/l
The entire force passes through the cylinder and is measured with two
pressed-on strain gages. The more accurate the Young's modulus is known
the more precise the force can be measured.
Elastic modulus E
Steel
210'000 N/mm2
Aluminum 70'500 N/mm2
DSRC
(Option TO)
Titan
105'000 N/mm2
Copper 120'000 N/mm2
Torsion
Torsion measurement is easy with the strain ring type DSRC/Option TO.
Strain rings with option TO can be connected to standard sensopress amplifiers.
For rotating torque measurements the strain ring may be connected to a commercially available telemetry system.
Bending on a Cylinder
The strain ring type DSRC used in a 1/2-bridge arrangement directly measures
the axial load compensated bending strain.
Bending on Beams or Cross Heads
Bending measurements on beams with strain link type DSRT.
10.2
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Supplementary Information
Force Measurement
Load cells measure the force directly. The advantage is that the force can be directly recorded in kN. Alternatively, the
indirect (or shunt) force measurement with strain sensors offers the advantage that there is no need to install a load cell
into the load flow. In addition the strain sensors cannot be overloaded. On the other hand, it is necessary to calibrate the
measuring chain. The indirect measurement always guarantees excellent repeatability.
Force
DSRT
Indirect Force Measurement
Indirect force measurement can be done with asymmetrically attached strain
sensors. The surface strain can contain a superimposed bending component.
For a given set up, this component remains proportional to the force. Process
monitoring can be performed with or without calibration.
Application:
• Strain link DSRT for standard applications
Load cell
(= direct
measurement)
Hydraulic Presses
The load distribution on a hydraulic frame press is measured with two strain sensors. To determine the magnitude of the force, a pressure sensor may be used
to measure the hydraulic pressure in the cylinder. For accurate measurements,
the system must be calibrated with a load cell installed in the load flow. The load
cell for instance, can be temporarily put in place of the tool.
DSRT / DSPN
Mechanical Presses
On presses with a mechanical clamping mechanism, the force can be measured
indirectly on the toggle mechanism or on one of the plates.
Using sensors with sufficiently high resolution (DSPN), allows one to measure
the clamping force and at the same time detect a potential collision. For instance, a collision can be caused by a part not completely removed. With such
a high resolution sensor, it is possible to implement a tool protection system on
production machinery.
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10.3
10
10.4
www.baumer.com
Glossary and
Explanations
11
Terms/Explanations
General
Force
Strain
Strain
STRAIN-MATE
Axial Load
Strain
l
ε= ∆
l
Strain is defined as the non-dimensional ratio of length change / initial length.
Microstrain is often used as strain unit.
1 microstrain [µε] = 10 -6
Mechanical strain
µm
m
= 1
m
m
The mechanical strain results of the strain of the E-modulus of the material respectively of the force per area.
s = ε *E (in the flexible span)
MaterialE-modulus (typical)
bzw. s = F/(E*A)
Steel
210 kN/mm2
Aluminium 70.5 kN/mm2
Example: 250 µm/m strain equals to a mechanical strain of 52,2 N/mm2 respectively
(52,5 MPa) on steel.
Output range
The output voltage is the difference between the output signal at zero load and
the output signal at nominal load.
Nominal characteristic value
Specified output signal at nominal load (nom. output voltage).
Characteristic value
Actual (measured) output range.
Measuring range
Load range in which the specified errors are not exceeded.
Hysteresis
Hysteresis signifies the hysteresis error Fh. ∆Smax is the largest difference
between the increasing and decreasing calibration curve up to the nominal load.
Hysteresis is expressed in % of full scale.
∆Smax
FN
Δ S max
Measuring range
11.2
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Output signal at
nominal load
=
Output signal
Fh
L N (Nominal load)
Terms/Explanations
General
Force
Strain
Strain
STRAIN-MATE
Axial Load
The characteristic curve deviation signifies the maximum deviation of the calibration
curve to the specified straight line. The specified straight line passes through the
origin. The end point results from the origin + nominal output voltage.
The characteristic curve deviation contains hysteresis, linearity error, repeatability
and deviation of real to nominal output voltage.
Δ S max
Measuring range
L N (Nominal load)
Linearity error FL is the largest difference ∆Smax between the increasing calibration
curve and the straight line through the origin with slope CL.
CL is selected such that ∆Smax is minimized. The linearity is expressed in % of full
scale.
FL =
∆Smax
CL · LN
Δ S max
Output signal
Linearity
Output signal at
nominal load
∆Smax
FS
Output signal
FCom =
Full scale
Characteristic curve deviation
Measuring range
L N (Nominal load)
11
www.baumer.com
11.3
Terms/Explanations
General
Force
Strain
Strain
STRAIN-MATE
Axial Load
Micro strain [µε]
See strain.
Zero, bridge balance
Generally all S/G bridges exhibit an initial offset which can be tared by different
means. After the installation the offset of STRAIN MATETM sensors may be quiet
large due to the press-on technique. Baumer amplifiers and display instruments
are equipped with a reset circuit which allows fast and convenient zeroing over
a large range. For static applications, amplifiers with zero balance potentiometers
or digital taring are used.
Repeatability
The difference in reference to the characteristic value between the max. and the
min. display value of equal measuring points in case of repeatation of identical
load cycles.
TestOUT
RC
TEST
+
OUT
+
SIGNAL OUT
RC
RESET
The non-tared signal is available at the output TestOUT. To prevent saturation of
subsequent stages, TestOUT should ideally read between -2 V and +2 V when the
sensor is installed and no load is applied. During operation this value may then be
between -5 V and +5 V. The TestOUT output can furthermore be used to check the
measuring chain. In case of an open bridge circut, TestOUT goes into saturation.
Output signal
TC of zero signal
T +1 K
FS
T
Measuring range
L N (Nominal load)
Output signal
TC of output range
T +1 K
FS
T
Measuring range
The maximum temperature coefficient
(TC) of the zero signal is the largest
variation of the zero signal which occurs during a change in temperature by
1 Kelvin. It is expressed in percent of
full-scale per Kelvin.
The largest temperature coefficient (TC)
of output range is the largest variation
in output range which occurs during
a change in temperature by 1 Kelvin.
It is expressed in percent of FS*) per
Kelvin.
L N (Nominal load)
*) FS = Fullscale of output range
11.4
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Terms/Explanations
Strain Gages
Force
Strain
Strain
STRAIN-MATE
Axial Load
Strain gage (S/G)
Strain Gage. The S/G changes the electrical resistance proportionally to the
applied strain.
Gage factor
The sensitivity of a S/G is expressed by the ratio of the relative resistance
change to the strain:
R Resistance of S/G
∆RResistance change
∆R
1
k=
x
due to strain
ε
R
ε Strain of S/G
Transverse sensitivity
Ideally S/G should only react with a resistance change as expressed by the gage
factor when strain is applied in the «active» direction of the gage. A resistance
change is also observed when strain is exerted transverse to its «active» direction.
This is known as transverse sensitivity and is expressed in percent of the gage
factor.
Temperature compensation
When the temperature of the measurement location changes, an output
signal is produced. This is due to the change in specific resistance and
the thermal expansion of the object. This signal which is known as the temperature output of the measurement point is independent of the mechanical load
applied to the object to be measured. The temperature output of a strain gage is
controlled through the material properties such that the temperature effects are
largely compensated.
11
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11.5
www.baumer.com
Worldwide presence.
We strive to be close to our customers all around the world. We listen to them, and then after
understanding their needs, we provide the best solution. Worldwide customer service for us starts
with on-the-spot personal discussions and qualified consultation. Our application engineers
speak your language and strive from the start, through an interactive problem analysis, to offer
comprehensive and user-compatible solutions. The worldwide Baumer sales organizations
guarantee a high level of readiness to deliver.
Africa
Algeria
Cameroon
Côte d’Ivoire
Egypt
Morocco
Reunion
South Africa
For more information
about our worldwide
locations go to:
www.baumer.com/worldwide
America
Brazil
Canada
Colombia
Mexico
United States
Venezuela
Asia
Bahrain
China
India
Indonesia
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Thailand
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Finland
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Portugal
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Russia
Serbia
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Slovenia
Spain
Sweden
Switzerland
Turkey
United Kingdom
Oceania
Australia
New Zealand
Our overall portfolio
Baumer provides for every application the perfect solution.
Presence detection
Inductive sensors
 Photoelectric sensors
 Ultrasonic sensors
 Capacitive sensors
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 Mechanical precision switches

Distance measurement
Inductive sensors
 Photoelectric sensors
 Ultrasonic sensors
 Bearingless linear encoders
 Cable-pull encoders

Identification / Image processing
Industrial Cameras
 Vision Sensors

Process instrumentation
Level measurement
 Temperature measurement
 Pressure measurement
 Conductivity measurement
 Force/strain sensors
 Counters
 Process displays

Rotary encoders / Angle measurement
Absolute encoders
 Incremental encoders
 HeavyDuty encoders
 Bearingless encoders
 Format alignment
 Inclination sensors
Baumer Group
International Sales
P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld
Phone +41 52 728 1122 · Fax +41 52 728 1144
[email protected] · www.baumer.com
Represented by:
Technical modifications
modifications and errors reserved.
05/13 Nr.
02/16
No.xxxxxxxx
11106734


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