METALLIZED POLYESTER FILM CAPACITORS WRAP AND FILL – STYLE “A1” METALLIZED POLYESTER General purpose applications such as bypassing, coupling or decoupling Both low and high impedance circuits High volumetric efficiency and self-healing characteristic Usually smallest and most economical of the metallized capacitors STYLE “A1” Polyester tape wrap, end filled with epoxy Round, cylindrical shape, axial leads Designed to meet thermal shock, vibration and moisture resistance specifications Wrap and fill capacitors are available in rectangular-oval lead units. Designation is “A2.” Hermetically sealed and pre-molded case types are also available. Please contact factory or representative. SPECIFICATIONS CONSTRUCTION: metallized polyester capacitors are available only in extended foil (non-inductive) construction LEADS: tin or tin/lead plated copper wire is standard and may be soldered or welded in circuit assembly TEMPERATURE RANGE: may be operated at rated DC voltage from -55° to +85°C or to +125°C at voltages indicated by derating curves ELECTRICAL (NON-DESTRUCTIVE) TEST 1. 2. 3. 4. 5. CAPACITANCE: shall be measured at or referred to at 1000 ± 20 Hz at 25 ± 5°C for capacitance values up to and including 1.0 mfd. Capacitance values greater than 1.0 mfd, shall be measured at 60 ± 6 Hz. Ref: MIL-STD-202E, Method 305 DISSIPATION FACTOR: shall be measured as described for capacitance and shall not exceed 1.0%. Typical values, throughout the temperature range, are given on curves. INSULATION RESISTANCE: shall be measured as follows: 50 - 100V at 25°C 10,000 meg/mfd, need not exceed 40,000 Megohms 200V at 25°C 25,000 meg/mfd, need not exceed 60,000 Megohms Ref: MIL-STD-202E, Method 302 DIELECTRIC STRENGTH: capacitors shall withstand specified DC potential for one minute through a limiting resistance of 1 ohm/volt Terminal to terminal - 150% of DC rating Terminal to case - 200% of DC rating Ref: MIL-STD-202E, Method 301 DIELECTRIC ABSORPTION: shall not exceed 0.6% when tested to MIL-C-19978D Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com ENVIRONMENTAL TESTS 1. 2. 3. 4. VIBRATION: capacitors will meet or exceed the requirements of MIL-STD-202E, Method 204 MOISTURE RESISTANCE: capacitors will meet or exceed the requirements of MIL-STD-202E, Method 103B, condition B, with 500 VDC or rated voltage applied, whichever is less LIFE TEST: capacitors will withstand 140% of the rated DC voltage for 250 hours at 85°C. No more than one failure in 12 units permitted when tested. LEAD PULL TEST: the leads on the capacitors shall withstand a steadily applied axial pull of 5 lbs. for one minute CUSTOM DESIGN Available on short notice -- special shapes, values, characteristics, combination sections and networks. Non-metallic cases or fabricated steel and brass with glass-to-metal seals. Engineering service is expert and prompt. APPLICATIONS Metallized polyester capacitors in Style "A1" round wrap and fill cases offer the user maximum volume density for cord wood type assemblies. These units have consistently met the environmental requirements of MIL-C-55514A and moisture resistance per MIL-STD-202E, Method 103B. Metallized polyester capacitors combine the reliability of self-healing action with high dielectric strength and insulation resistance of polyester film. Metallized polyester capacitors are designed primarily for DC application -- blocking, coupling, decoupling, bypass, DC line filtering where RF and audio components are small in comparison to DC rating. However, they have been used successfully in such AC power applications as power factor correction and AC line filtering. Metallized polyester capacitors operate at all temperatures from -55°C to +85°C, derate to 50% at 125°C and are intended for utilization in sealed or encapsulated assemblies. TYPICAL TEMPERATURE CHARACTERISTICS JA1, XA1, ZA1 SERIES – SPECIFICATIONS Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com DIMENSIONS *50 VDC **50 – 100 VDC **50 – 200 VDC 400 VDC 600 VDC MFD Dia Lgt Part No. Dia Lgt Part No. Dia Lgt Part No. Dia Lgt Part No. Dia Lgt Part No. .0010 .0012 .0015 .0018 .0022 .0027 .0033 .0039 .0047 .0056 .0068 .0082 .010 .012 .015 .018 .022 .027 .033 .039 .047 .056 .068 .082 .100 .120 .150 .180 .220 .270 .330 .390 .470 .560 .680 .820 1.00 1.50 2.00 3.00 4.00 5.00 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .19 .19 .21 .17 .18 .19 .21 .22 .24 .26 .28 .30 .28 .29 .33 .40 .41 .38 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .78 .78 .78 .90 1.18 JA1A102 JA1A122 JA1A152 JA1A182 JA1A222 JA1A272 JA1A332 JA1A392 JA1A472 JA1A562 JA1A682 JA1A822 JA1A103 JA1A123 JA1A153 JA1A183 JA1A223 JA1A273 JA1A333 JA1A393 JA1A473 JA1A563 JA1A683 JA1A823 JA1A104 JA1A124 JA1A154 JA1A184 JA1A224 JA1A274 JA1A334 JA1A394 JA1A474 JA1A564 JA1A684 JA1A824 JA1A105 JA1A155 JA1A205 JA1A305 JA1A405 JA1A505 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .18 .19 .20 .22 .18 .19 .20 .22 .24 .26 .23 .25 .24 .25 .28 .30 .33 .31 .38 .43 .44 .48 .49 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 .90 1.17 1.40 1.68 XA1B102 XA1B122 XA1B152 XA1B182 XA1B222 XA1B272 XA1B332 XA1B392 XA1B472 XA1B562 XA1B682 XA1B822 XA1B103 XA1B123 XA1B153 XA1B183 XA1B223 XA1B273 XA1B333 XA1B393 XA1B473 XA1B563 XA1B683 XA1B823 XA1B104 XA1B124 XA1B154 XA1B184 XA1B224 XA1B274 XA1B334 XA1B394 XA1B474 XA1B564 XA1B684 XA1B824 XA1B105 XA1B155 XA1B205 XA1B305 XA1B405 XA1B505 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .19 .20 .21 .22 .24 .26 .28 .31 .28 .30 .34 .32 .35 .37 .37 .40 .37 .41 .45 .50 .56 .60 .69 .75 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .65 .78 .78 .78 .91 .91 1.17 1.17 1.17 1.42 1.42 1.68 1.68 1.68 ZA1C102 ZA1C122 ZA1C152 ZA1C182 ZA1C222 ZA1C272 ZA1C332 ZA1C392 ZA1C472 ZA1C562 ZA1C682 ZA1C822 ZA1C103 ZA1C123 ZA1C153 ZA1C183 ZA1C223 ZA1C273 ZA1C333 ZA1C393 ZA1C473 ZA1C563 ZA1C683 ZA1C823 ZA1C104 ZA1C124 ZA1C154 ZA1C184 ZA1C224 ZA1C274 ZA1C334 ZA1C394 ZA1C474 ZA1C564 ZA1C684 ZA1C824 ZA1C105 ZA1C155 ZA1C205 ZA1C305 ZA1C405 ZA1C505 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .18 .19 .20 .22 .24 .26 .27 .29 .27 .29 .31 .34 .33 .35 .38 .42 .42 .43 .43 .46 .51 .55 .60 .66 .69 .83 .94 .96 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .65 .65 .78 .78 .78 .78 .91 .91 1.17 1.17 1.17 1.17 1.17 1.42 1.68 1.68 1.68 1.98 ZA1E102 ZA1E122 ZA1E152 ZA1E182 ZA1E222 ZA1E272 ZA1E332 ZA1E392 ZA1E472 ZA1E562 ZA1E682 ZA1E822 ZA1E103 ZA1E123 ZA1E153 ZA1E183 ZA1E223 ZA1E273 ZA1E333 ZA1E393 ZA1E473 ZA1E563 ZA1E683 ZA1E823 ZA1E104 ZA1E124 ZA1E154 ZA1E184 ZA1E224 ZA1E274 ZA1E334 ZA1E394 ZA1E474 ZA1E564 ZA1E684 ZA1E824 ZA1E105 ZA1E155 ZA1E205 ZA1E305 ZA1E405 ZA1E505 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .17 .19 .20 .21 .23 .25 .27 .29 .26 .28 .30 .33 .33 .35 .39 .41 .41 .44 .42 .46 .50 .54 .59 .64 .58 .63 .69 .83 .94 1.05 1.20 1.25 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .65 .65 .78 .78 .78 .78 .91 .91 1.17 1.17 1.17 1.17 1.17 1.17 1.68 1.68 1.68 1.68 1.98 1.98 1.98 2.25 ZA1G102 ZA1G122 ZA1G152 ZA1G182 ZA1G222 ZA1G272 ZA1G332 ZA1G392 ZA1G472 ZA1G562 ZA1G682 ZA1G822 ZA1G103 ZA1G123 ZA1G153 ZA1G183 ZA1G223 ZA1G273 ZA1G333 ZA1G393 ZA1G473 ZA1G563 ZA1G683 ZA1G823 ZA1G104 ZA1G124 ZA1G154 ZA1G184 ZA1G224 ZA1G274 ZA1G334 ZA1G394 ZA1G474 ZA1G564 ZA1G684 ZA1G824 ZA1G105 ZA1G155 ZA1G205 ZA1G305 ZA1G405 ZA1G505 Higher values or voltages are available. *50 VDC units also available in X and Z material. **100 VDC units also available in Z material. PART LENGTH .40 THRU .65 .78 THRU .91 1.17 THRU 1.98 WIRE LEADS A.W.G #24 #22 #20 Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com DIA. .020 .025 .032