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Application Guide
ACAN-01
Thermal Characterization of the cPCI500DC Power Supply
The cPCI500DC is comprised of an array of high-density DC-DC converters using
our patented technology to achieve unique performance in the 6Ux4HP form factor.
While the datasheet delineates the capabilities at 400lfm of airflow at 50°C, it is recognized
that some applications may not support these requirements. The robust design of the
cPCI500DC will permit operation under extraordinary environmental conditions with
certain limitations on the outputs.
Specifically, each of the constituent converters has specific maximum current and power
ratings. However, because of the thermal interaction of these converters within the
assembly and their thermally-dependent electrical characteristics, the maximum current and
power ratings are not always simultaneously achievable when the unit is operated outside of
the design limits. Thermal characterization of the cPCI500DC is therefore a complex issue
involving several variables even when limiting the analysis to first-order effects. The
fundamental factors are airflow, ambient air temperature, input voltage, power loading, and
the output load profile.
Notwithstanding the foregoing, there are many load profiles under which the cPCI500DC
will operate within specification at reduced airflow and/or increased ambient
temperature. The cPCI500DC datasheet provides the maximum output current ratings with
400lfm of airflow at 50°C, and these maxima are achievable under all combinations of input
line and output load profile as long as the output power does not exceed 500W. However,
the permutations of load conditions and combinations of environmental factors is so
numerous as to preclude us from exhaustive characterization. Thus, in this application note,
we present four additional data points that may prove helpful to you in understanding the
extraordinary capabilities of this high-performance product. These data are presented as
typical; ultimately, characterization in your application will require testing of the cPCI500DC
to determine performance.
Airflow
400 lfm
400 lfm
250 lfm
250 lfm
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Ambient
60°°C
60°°C
55°°C
55°°C
Vin
36-72V
36-72V
36-72V
36-72V
Pout
500W
500W
500W
500W
I5
55A
52A
55A
52A
I3.3
30A
30A
30A
30A
I+12
8.75A
10A
8.75A
10A
I-12
1.75A
1.75A
1.75A
1.75A
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