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PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
FEATURES
• RoHS Compliant
• Remote Sensing Multiple PSU via RS232, RS485 & I2C
• PFC > 0.95 at 230VAC
• Programmable Output Voltage (0~105%)
• Up to 1502 Watts Output Power
• Programmable Output Current (0~105%)
• High Efficiency up to 93%
• Remote ON/OFF, Remote Sense Functions
• 3000VAC (4242VDC) I/O Isolation
• Universal Input Voltage Range: 90~264VAC (127~370VDC)
• Constant Current Limiting
• Single Outputs Ranging from 12VDC to 60VDC
• Global Control via RS232
• Selectable +5V/0.5A or +9V/0.3A Auxiliary Output
• Power OK Signal
• Forced Current Sharing at Parallel Operation
• Protection: OLP, OVP, OTP, Fan Failure
• UL 60950-1 and EN60950-1 Safety Approvals
DESCRIPTION
Size:
11.02 x 5.00 x 2.50 inches
(280.0 x 127.0 x 63.5 mm)
The PSAE1500 series of AC/DC switching power supplies provides up to 1502 Watts of output power in a
11.02” x 5.00” x 2.50” enclosed case. This series consists of single output models ranging from 12VDC to
60VDC with a universal input voltage range of 90~264VAC (127~370VDC). Standard features include high
efficiency up to 93%, PFC > 0.95 at 230VAC, programmable output voltage and output current, remote
on/off, remote sense, and power OK signal. This series also has over temperature, over voltage, and over
load protection. All models are RoHS compliant and have UL 60950-1 and EN60950-1 safety approvals.
Weight:
5.73 lbs (2.6kg)
MODEL SELECTION TABLE
Model Number
Input Voltage (2) Output Voltage Output Current
Line Regulation
12 VDC
±1.0%
PSAE-1500-12
125A
Load Regulation Output Power Ripple & Noise (1)
±1.0
1500W
120mVp-p
Efficiency
89%
PSAE-1500-15
15 VDC
100A
±1.0%
±1.0
1500W
150mVp-p
90%
PSAE-1500-24
24 VDC
62.5A
±1.0%
±1.0
1500W
240mVp-p
92%
30 VDC
50A
±1.0%
±1.0
1500W
300mVp-p
92%
PSAE-1500-36
36 VDC
41.7A
±1.0%
±1.0
1501W
360mVp-p
92%
PSAE-1500-48
48 VDC
31.3A
±1.0%
±1.0
1502W
480mVp-p
92%
PSAE-1500-60
60 VDC
25A
±1.0%
±1.0
1500W
600mVp-p
93%
PSAE-1500-30
90~264 VAC
(127~370 VDC)
NOTES
1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel.
2. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating.
3. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition.
4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
DERATING CURVES
Load vs Ambient Temperature
Load vs Input Voltage
120
120
Ta=25°C
100
100
90
Load (%)
Load (%)
80
60
40
80
70
60
50
20
-25
40
0
10
20
30
40
50
Ambient Temperature (°C)
10/14/2013
60
70
80
90
100
110
120
264
Input Voltage (VAC)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 8
Wall Industries, Inc.
Rev B
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
SPECIFICATIONS: PSAE1500 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
264
370
63
VAC
VDC
Hz
INPUT SPECIFICATIONS
Input Voltage (See Note 2)
AC input voltage range
DC input voltage range
90
127
47
Input Frequency
At 115VAC and full load
At 230VAC and full load
At 115VAC and cold start
At 230VAC and cold start
At 115VAC and full load
At 230VAC and full load
AC Current
Inrush Current
Power Factor
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Tolerance
Voltage Adjustability
Line Regulation
Load Regulation
Output Power
Output Current
Ripple & Noise (20MHz BW)
Hold-up Time
Setup Time
Rise Time
Temperature Coefficient
PROTECTION
Over Voltage Protection (see page 4)
Over Load Protection
Over Temperature Protection
GENERAL SPECIFICATIONS
Efficiency
Isolation Voltage
Isolation Resistance
Leakage Current
FUNCTIONS
Auxiliary Power
Remote ON/OFF Control
Power OK Signal
Output Voltage Trim
Output Current Trim
Parallel Operation (Current Sharing)
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature
Storage Temperature
Operating Humidity
Storage Humidity
Cooling
Vibration
PHYSICAL SPECIFICATIONS
Weight
Dimensions (W x H x D)
SAFETY & EMC (See Note 4)
Safety Approvals
EMI (Conduction & Radiation)
Harmonic Current
EMS Immunity
10/14/2013
18
9
30
45
0.99
0.95
Includes set-up tolerance, line regulation, and load regulation
Typical adjustment by potentiometer (VR1)
Low Line to High Line
0% to 100% full load
-2.0
-5.0
-1.0
-1.0
A
See Table
+2.0
+5.0
+1.0
+1.0
See Table
See Table
+1
14
800
100
+0.02
%
%
%
%
Measured with 0.1µF and 47µF capacitors in parallel
At 230VAC and full load
full load
full load
0~50°C
-0.02
Protection type: latch-style. Recovery after reset AC power ON or inhibit
Protection type: constant current limiting
Protection type: auto-recovery after temp. goes down
Variable OVP, 120%±7% Vout
105% rated output power
85°C±5°C detect on heatsink of sec. side
Input to Output
Input to FG
Output to FG
Input to output, input to FG, output to FG; 500VDC
At 240VAC
Sink Current: 20mA max.; Drain Voltage: 40V max.
-1
A
%
ms
ms
ms
%/°C
See Table
4242VDC (3000VAC)
2121VDC (1500VAC)
707VDC (500VAC)
100
2.5
MΩ
mA
Selectable +5V/0.5A or +9V/0.3A aux. output
By external switch
Open drain signal low when PSU turns on
0
105
%Vo
0
105
%Io
See page 6
See derating curve
-20
+60
°C
-40
+85
°C
Non-condensing
20
90
% RH
10
95
% RH
Load and temperature control fan
10~500Hz, 2G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes. Compliance to IEC 68-2-6, IEC 68-2-64
5.73 lbs (2.6kg)
11.02 x 5.00 x 2.50 in (280.0 x 127.0 x 63.5 mm)
UL 60950-1; EN60950-1
EN55022; EN61204-3; EN61000-6-3
EN61000-3-2; EN61000-3-3
EN55024; EN61204-3; EN61000-6-1; IEC61000-4-2,3,4,5,6,8,11
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 8
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
MECHANICAL DRAWING
Unit: inches [mm]
0.57 [14.5]
11.02 [280.0]
0.59 [15.0]
2.50 [63.5]
5.00 [127.0]
1
NEG (-)
24
POS (+)
LED
V-Adj
CN2
3.86 [98.0]
4-M4 NUT
DIP SW
N
L
9.84 [250.0]
0.57 [14.5]
12.32 [313.0]
1.38 [35.0]
1.34 [34.0]
9.33 [237.0]
4-M4 NUT
AC Input Terminal
Control Pin Number Assignment (CN2): JST S24B-PHDSS or Equivalent
Pin
Function
Pin
Function
Description
Pin
Function
Description
1
ACL
1
NC
For RS232 Receiver Function
13
EN+
Inhibit ON/OFF (+)
2
ACN
2
NC
For RS232 Transmission Function
14
AUX
+5V/0.5A or +9V/0.3A Auxiliary Power
3
AUX
+5V/0.5A or +9V/0.3A Auxiliary Power
15
EN-
Inhibit ON/OFF (-)
4
GND
Ground
3
5
SCL
16
GND
Ground
2
17
PAR
Parallel Operation Current Sharing
2
Serial Clock used in the I C Interface
6
SDA
Serial Data used in the I C Interface
18
VSET
AUX Output Set
7
AUX
+5V/0.5A or +9V/0.3A Auxiliary Power
19
POK
Power OK
8
GND
Ground
20
GND
Ground
9
VCI
V Program
21
VS-
Remote Sense (-)
10
GND
Ground
22
VO-
Negative Output Voltage
11
ACI
I Program
23
VS+
Resmote Sense (+)
12
GND
Ground
24
VO+
Positive Output Voltage
CN2 Connector Housing
10/14/2013
Mating Housing
Contact
JST PHDR-24VS or equivalent
JST SPHD-002T-P0.5 or equivalent
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 8
Wall Industries, Inc.
Rev B
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
LED STATUS
LED
LED Signal
Status
Solid (Green)
Power OK (Local Mode)
Solid (Orange)
Power OK (Remote Mode)
Slow Blink (Green)
Power Standby
Fast Blink (Red)
Over Voltage Protection (OVP)
Solid (Red)
Over Load Protection (OLP)
Slow Blink (Red)
Over Temperature Protection (OTP)
Intermittent Blink (Red)
Fan Failure
Interlace Blink (Red)
Power Failure
* Local mode: Use ACI/VCI to control output current and voltage
* Remote Mode: Use RS232 or I2C command to control output current and voltage
CURVES
CMD vs Output Curve
10/14/2013
VCI vs OVP Curve
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 8
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
REMOTE ON/OFF
(1) Using Internal 5V Auxiliary Source
(2) ON/OFF Control by NPN Transistor
AUX
AUX
2KΩ
(3) Using External Voltage Source
SW
2KΩ
EN+
AUX
2KΩ
EN+
EN+
SW
AUX
AUX
AUX
EN-
EN-
GND
GND
AUX
EN-
Tr
Ctrl
sw
OFF Power OFF
ON
GND
Ctrl
Power ON
L
Power OFF
H
Power ON
GND
sw
OFF Power OFF
ON
Power ON
Default setting
POWER OK SIGNAL
* Place an additional capacitor to have a better performance of auxiliary power operation.
P.OK
Good
Failure
DC / DC
5V/0.5A
or
9V/0.3A
AUX
VSET
Open (Default Setting)
5V
Short to GND
9V
VSET
GND
Internal Circuit
* The grounding of “AUX” power should be connected to “GND” port. If “V-“ is connected as
Grounding make sure to short the “GND” and “V-“ ports.
*
470µF
16V
AUX
LOAD
AUX and P.OK Signal
REMOTE SENSE
1) Remote Sense
10/14/2013
2) Local Sense (Default Setting)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 8
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
CURRENT SHARING
3) Current Sharing with Remote Sense
+
+
24
23
VS+
VO+
+
24
23
VO+
VS+
+
24
23
VO+
VS+
24
23
VS+
VO+
VO-
VS-
VO-
VS-
VO-
VS-
VO-
VS-
GND
POK
GND
POK
GND
POK
GND
POK
VSET
PAR
VSET
PAR
VSET
PAR
VSET
PAR
GND
EN-
GND
EN-
GND
EN-
GND
EN-
AUX
EN+
AUX
EN+
AUX
EN+
AUX
EN+
GND
ACI
GND
ACI
GND
ACI
GND
ACI
GND
VCI
GND
VCI
GND
VCI
GND
VCI
GND
AUX
GND
AUX
GND
AUX
GND
AUX
SDA
SCL
SDA
SCL
SDA
SCL
SDA
SCL
GND
AUX
GND
AUX
GND
AUX
GND
AUX
NC
NC
NC
NC
NC
NC
NC
NC
4) Current Sharing with Local Sensing
+
+
24
23
VO+
10/14/2013
VS+
+
24
23
VO+
VS+
+
24
23
VO+
VS+
24
23
VO+
VS+
VO-
VS-
VO-
VS-
VO-
VS-
VO-
VS-
GND
POK
GND
POK
GND
POK
GND
POK
VSET
PAR
VSET
PAR
VSET
PAR
VSET
PAR
GND
EN-
GND
EN-
GND
EN-
GND
EN-
AUX
EN+
AUX
EN+
AUX
EN+
AUX
EN+
GND
ACI
GND
ACI
GND
ACI
GND
ACI
GND
VCI
GND
VCI
GND
VCI
GND
VCI
GND
AUX
GND
AUX
GND
AUX
GND
AUX
SDA
SCL
SDA
SCL
SDA
SCL
SDA
SCL
GND
AUX
GND
AUX
GND
AUX
GND
AUX
NC
NC
NC
NC
NC
NC
NC
NC
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 6 of 8
Rev B
Wall Industries, Inc.
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
INSTALLATION INSTRUCTIONS
1. Mounting Directions
1-1 Recommended Standard Mounting Methods
(a)
(b)
(c)
+
+
+
4-M4
L=4mm max.
4-M4
L=4mm max.
4-M4
L=4mm max.
2. Mounting Method
2-1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow
2-2 The maximum allowable penetration for the screw is 4mm. Incomplete threading should not be penetrated.
2-3 Recommended torque of mounting screw: M4 screw: 1.27N • m (13.0kgf • cm)
More than 50mm
More than 50mm
FAN
Airflow
FAN
10/14/2013
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 7 of 8
Rev B
Wall Industries, Inc.
PSAE1500 SERIES
1500 Watts, AC/DC Switching Power Supplies
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
10/14/2013
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 8 of 8