DATASHEET Rev. E PSGE150 SERIES 88~132VAC / 176~264VAC (248~373VDC) Input Single Outputs Up to 158.4 Watts Output Power AC/DC Switching Power Supplies FEATURES Single Output RoHS Compliant Input Selected by Switch High Efficiency, Long Life, and High Reliability ±10% Output Voltage Adjustability Green Design, No-load Power Consumption < 1W Energy Star Compliant Cooling by Free Air Convection Power ON with LED Indicator All Using 105°C Long Life Electrolytic Capacitors Wide Operating Temperature Range: -25°C to +70°C 100% Full Load Burn-In Tested Withstand 2G Vibration Test Brown-out (Low AC Input Voltage) Protection Over Voltage, Over Load, and Short Circuit Protection DESCRIPTION The PSGE150 series of AC/DC switching power supplies offers up to 158.4 Watts of output power in a 7.05” x 3.86” x 1.50” enclosed case. This series has an 88~132VAC / 176~264VAC input voltage range (selected by switch) and single outputs of 5, 12, 15, 24, and 48VDC. Some features include high efficiency up to 90%, ±10% output adjustability, no-load power consumption < 1W, and a high operating temperature range of -25°C to +70°C. This series also has over voltage, short circuit, over load, and brown-out (low AC input voltage) protection. All models have been 100% full load burn-in tested and are RoHS and Energy Star compliant. This series also has UL 60950-1, TUV EN60950-1, and CE safety approvals. 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 Rev. E PSGE150 Series Single Output Up to 158.4 Watts AC/DC Switching Power Supply SPECIFICATIONS: PSGE150 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Frequency 88~132VAC / 176~264VAC selected by switch (withstand 300VAC surge for 5 sec. without damage) 248~373VDC 50Hz / 60Hz AC Current 3A typ. at 115VAC; Inrush Current Cold Start Input Voltage Range 1.5A typ. at 230VAC 40A typ. at 230VAC OUTPUT SPECIFICATIONS Output Voltage See Table Output Power See Table Voltage Adjustment Range ±10% 5V Output Model: ±2% 12V, 15V, 24V,and 48V Output Models: ±1% ±0.5% 5V Output Model: ±1.0% 12V, 15V, 24V,and 48V Output Models: ±0.5% See Table Voltage Tolerance Line Regulation (LL to HL at full load) Load Regulation (0% to 100% full load) Output Current Ripple & Noise (max.) See Table < 200ms, < 100ms at 115VAC and full load; < 200ms, < 100ms at 230VAC and full load > 25ms at 115VAC and full load; > 25ms at 230VAC and full load ±0.03% / °C (0~50°C) Setup, Rise Time (See Note 3) Hold-Up Time Temperature Coefficient PROTECTION 115%~150% rated output voltage Protection Type: Latch-off mode > 105% rated output power Protection Type: Hiccup mode, recovers automatically after fault condition is removed. Over Voltage Protection Over Load Protection GENERAL SPECIFICATIONS Efficiency (at 230VAC) Withstand Voltage See Table Input to Output 3000VAC (4242VDC) for 1 minute Input to FG 1500VAC (2121VDC) for 1 minute Output to FG 500VAC (707VDC) for 1 minute Isolation Resistance 100MΩ/500VDC (input to output, input to FG, output to FG) Leakage Current < 2mA at 240VAC ENVIRONMENTAL SPECIFICATIONS Working Temperature -25°C to +70°C (refer to de-rating curve) Storage Temperature -40°C to +85°C Working Humidity 20% to 90% RH (non-condensing) Storage Humidity 10% to 95% RH Vibration 10 ~ 500Hz, 2G 10min/1cycle, period of 60 min. each along X,Y,Z axis. Cooling Free air convection MTBF 620,300 hours Compliance: MIL-HDBK-217F PHYSICAL SPECIFICATIONS Weight, Packing 19.75oz (560g); 20pcs/13kg Dimensions (L x W x H) 7.05 x 3.86 x 1.50 inches (179.00 x 98.00 x 38.00 mm) SAFETY & EMC Safety Standards UL 60950-1 2nd Edition, TUV EN60950-1: 2006+A11 Approved EMI Conduction & Radiation EN55022: 2006 Class B Harmonic Current EN61000-3-2: 2006 Class A, EN61000-3-3: 1995+A1: 2001+A2: 2005 EMS Immunity EN61204-3: 2000 EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 5 PSGE150 Series Single Output Up to 158.4 Watts AC/DC Switching Power Supply Rev. E MODEL SELECTION TABLE Output Voltage Output Current Ripple & Noise (1) Output Power Efficiency 5 VDC 18A 100mVp-p 90W 83% 12 VDC 12.5A 120mVp-p 150W 88% 15 VDC 10A 120mVp-p 150W 89% PSGE-150-24 24 VDC 6.5A 120mVp-p 156W 90% PSGE-150-48 48 VDC 3.3A 200mVp-p 158.4W 90% Model Number Input Voltage Range PSGE-150-5 PSGE-150-12 PSGE-150-15 88~132VAC / 176~264VAC (248 ~ 373VDC) NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerances include set up tolerance, line regulation, and load regulation. 3. Length of the setup time is measured at first cold start. Turning the power supply ON and OFF very quickly may lead to an increase in the setup time. 4. The power supply is considered a component, which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES Load vs Input Voltage Load vs Temperature Ta=25°C 100 100 90 Load (%) Load (%) 80 60 40 80 70 60 50 20 -25 40 0 10 20 30 40 50 60 70 90 100 Ambient Temperature (°C) 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 110 120 264 Input Voltage (VAC) Page 3 of 5 PSGE150 Series Single Output Up to 158.4 Watts AC/DC Switching Power Supply Rev. E MECHANICAL DRAWINGS TOP OF CASE Ø0 .18 (Ø 4 1.79 (45.50) .50 0.06 (1.50) Unit: inches (mm) 0.67 (17.00) 0.56 (14.25) 0.19 (4.75) 0.20 (5.00) 0.40 (10.25) 0.14 (3.50) 0.19 (4.75) 3.80 (96.50) 3.84 (97.50) 3.86 (98.00) ) 0.13 (3.25) 0.21 (5.45) 6.87 (174.50) 6.26 (159.00) 0.18 (4.50) 0.28 (7.00) 3.74 (95.00) Tolerance: 0.02” (0.5mm) 0.34 (8.75) 0.23 (5.75) 0.13 (3.25) BOTTOM OF CASE 7.05 (179.00) 0.51 (12.9) 0.42 (10.75) 0.20 (5) 0.14 (3.5) 3.86 (98.00) 2.56 (65.00) M3NUT 2.03 (51.50) M3*6L 0.14 (35.00) 0.20 (5) 0.25 (6.25) 0.19 (4.75) 0.14 (3.5) 0.65 (16.40) 0.22 (5.5) Unit: inches (mm) 2.52 (64.00) 1.44 (36.50) 0.24 (6.20) 0.18 (4.50) 0.18 (4.50) 0.20 (5) Tolerance: 0.02” (0.5mm) 7) 8 (Ø X4 .2 Ø0 M3NUT (X3) 0.67 (17.00) 1.57 (40.00) 0.27 (6.85) 0.71 (18) 0.15 (3.75) 0.22 (5.5) Ø0.13 (Ø3.2) 2.43 (61.75) 01/08/2013 0.01 (0.25) 1.48 (37.5) Ø0.13 (Ø3.2) 0.67 (17.00) 0.06 (1.5) 2.32 (59.00) 0.26 (6.5) 0.71 (18.00) 1.50 (38.00) 0.79 (20.00) 0.24 (6) 0.20 (5) 0.22 (5.5) Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 5 PSGE150 Series Single Output Up to 158.4 Watts AC/DC Switching Power Supply Rev. E MECHANICAL DRAWING Unit: inches (mm) 0.33 (8.30) -V -V +V +V 2.56 (65.00) 2.46 (62.50) 7.05 (179.00) 0.26 (6.50) 0.87 (22.00) Ø0.14 (Ø3.5) 1.50 (38.00) 3-M3 0.71 0.28 (18.00) (7.00) Ø0.14 (Ø3.5) 0.73 (18.50) 0.08 (2.00) 0.35 (9.00) 0.20 (5.00) Ø0.14 (Ø3.5) 0.20 (5.00) 0.35 (9.00) 0.27 (6.75) Ø0.14 (Ø3.5) 3.86 (98.00) 0.37 (9.50) (AC) L N L=4 2-M4 1.38 (35.00) 0.08 (2.00) 4.61 (117.00) Tolerance: 0.02” (0.5mm) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/08/2013 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5