DATASHEET Rev. A PSPRL0801D SERIES Up to 240 Watts 90~264 Vac Input Dual Output, Active PFC AC/DC Switching Power Supply Type E Type F Type C Type U FEATURES: ● Dual Output ● RoHS Compliant ● Remote ON/OFF ● Full Range AC Input ● 4 Mechanical Options Available ● Approved to UL, TUV, CE, and CB ● Power Factor Corrected to EN61000-3-2 Class D ● Smallest 240W with 1U Height Power Density: 10.41 Watts/cu in DESCRIPTION: The PSPRL0801D series of AC/DC switching power supplies offers up to 240 Watts of output power. This series has dual output models with remote ON/OFF and 90~264VAC input voltage range. These supplies also have over voltage, short circuit, over temperature, and over power protection. Models are available in U-Chassis (Type U), U-Chassis with top cover (Type C), Enclosed with rear side built-in fan (Type E), and Enclosed with top built-in fan (Type F) designs. These supplies have UL/cUL 60950-1, TUV EN60950-1, CB, and CE Mark EN55022 and EN55024 safety approvals. 10/01/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 6 Rev. A PSPRL0801D Series Up to 240 Watts Dual Output, Active PFC AC/DC Switching Power Supply SPECIFICATIONS: PSPRL0801D Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Input Frequency Input Current Inrush Current Remote ON/OFF PFC OUTPUT SPECIFICATIONS Output Voltage Output Power (See Note 2) Output Adjustability Regulation Output Current Ripple & Noise (See Note 3) Transient Response Hold-Up Time Overshoot Turn On Delay PROTECTION Over Voltage Protection Short Circuit Protection Over Temperature Protection Over Power Protection Input Fusing Protection GENERAL SPECIFICATIONS Switching Frequency Efficiency Withstand Voltage Leakage Current Burn In Power Good Power Supply On Grounding Test Fan Drive Fan Fail (FF) Alarm ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Vibration Cooling (See Note 2) MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) SAFETY Emissions Safety Regulations 10/01/2010 90 ~ 264VAC full range 47 to 63Hz 5A @ 90VAC 35A max. @ 115VAC and 70A max. @ 230VAC; cold start. Designated as INH on pin 4 of CN3. Requires a low signal to inhibit output. Power factor correction pass EN61000-3-2 Class D. See Table 240 Watts max. with 25CFM airflow. Output adjustable ±5% minimum. ±5% See Table 1% (peak to peak) Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not exceed 5%. 16ms min. at 80% of full load and 120VAC Turn-on & off overshoot < 5% over nominal voltage. 1 second maximum at 120VAC. Unit latching down when output exceeds 130% and recycle AC input to reset. Trips without damage and auto-recovery. Unit protected against excessive operating ambient 85°C±5°C; automatic recovery. Foldback mode 110~140%; auto-recovery. One F5A/350V fuse inserted into primary. 70KHz fixed frequency. 70% typical (Measured at 230VAC and full load). 1500VAC input line to chassis (10mA DC cut-off current). 3000VAC primary to secondary windings; 1500VAC primary to core. All for 3 sec. 3.5mA @ 240VAC 45 ±5°C for 1 hour @ 230VAC with full load. Designated as PG on CN3 and TTL high 100-500ms after DC regulation. It goes low at least 1ms before loss of regulation and has ability to sink 100mA. Green LED designated as LED1 on the PCB. Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1Ω. 12VDC/300mA offering to drive an external fan. Designated as FF on pin 3 of CN3 is an open collector output rated for 28VDC/5mA sink current maximum; it will go high when a fan failure is detected. 0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C. -20°C to +85°C 5% to 90% RH, non-condensing 5% to 95% RH, non-condensing 5 ~ 50Hz, acceleration ±7.35 m/(s x s) on X, Y, and Z axis. U Type (U-Chassis): 240W max with 25CFM forced airflow or 120W under convection cooling. C Type (U-Chassis with top cover): 240W max with 25CFM forced airflow or 120W under convection cooling. E Type (Enclosed with rear side built-in fan): 240W max. F Type (Enclosed with top built-in fan): 240W max. 100,000 hours (according to MIL-HBK-217F) at 30°C. U Type (U-Chassis): 17.64oz (500g) C Type (U-Chassis with top cover): 19.40oz (550g) E Type (Enclosed with rear side built-in fan): 22.93oz (650g) F Type (Enclosed with top built-in fan): 21.16oz (600g) U Type (U-Chassis): 5 x 3.2 x 1.5 inches (127.00 x 81.28 x 38.10 mm) C Type (U-Chassis with top cover): 5 x 3.2 x 1.66 inches (127.00 x 81.28 x 42.10 mm) E Type (Enclosed with rear side built-in fan): 6.5 x 3.2 x 1.6 inches (165.10 x 81.28 x 40.64 mm) F Type (Enclosed with top built-in fan): 5 x 3.2 x 2 inches (127.00 x 81.28 x 50.8 mm) FCC Part 15, CISPR 22 class B, conducted. Approved to UL60950-1, TUV EN60950-1, CE Mark EN55022 & EN55024 regulations and CB. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 6 PSPRL0801D Series Up to 240 Watts Dual Output, Active PFC AC/DC Switching Power Supply Rev. A MODEL SELECTION TABLE Model Input Voltage Range (1) PSPRL0801Dx-0512 PSPRL0801Dx-0524 PSPRL0801Dx-0548 PSPRL0801Dx-1224 V1 V2 V1 V2 V1 V2 V1 V2 90 ~ 264VAC 90 ~ 264VAC 90 ~ 264VAC 90 ~ 264VAC Maximum Output Current Output Voltage Type U (Convection) Types E, F, C, & U (forced air) +5VDC 12A 24A +12VDC 6.67A 13.33A +5VDC 12A 24A +24VDC 3.33A 6.67A +5VDC 12A 24A +48VDC 1.67A 3.33A +12VDC 6.67A 13.33A +24VDC 3.33A 6.67A Maximum Output Power (2) Type U (Convection) Types E, F, C, & U (forced air) 120W 240W 120W 240W 120W 240W 120W 240W NOTES 1. Mechanical Options: The “x” in the model number can be U for U-chassis type, C for U-chassis with top cover, E for enclosed type with rear side built-in fan, or F for enclosed type with top side built-in fan. 2. U Type Models: U-Chassis @ 240W max. with 25CFM max. forced airflow or 120W convection cooled output. C Type Models: U-Chassis with top cover @ 240W max. with 25CFM max. forced airflow or 120W convection cooled output. E Type Models: Enclosed with rear side built-in fan @ 240W max. F Type Models: Enclosed with top built-in fan @ 240W max. 3. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with 0.1μF ceramic and 22μF electrolytic capacitors in parallel. 4. Provides peak power to 600W within 500µs for all models; for longer duty duration must contact manufacturer. 5. 10% minimum load is required to maintain the ripple and regulation specifications. 6. Output is fully isolated. MECHANICAL DRAWINGS Type “U” Models (U-Chassis): 5(L) x 3.2(W) x 1.5(H) Inches; Weight: 17.64oz 0.60 [0.02] 1.80 [0.07] Unit: mm [inches] 5.00 [0.20] 4.50 [0.18]] OUTPUT PIN ASSIGNMENT 10/01/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Howder Molex V1:Pin 3 V1:Pins 6 ~ 8 RTN: Pin 2 RTN: Pins 2 ~ 5 V2: Pin 1 V2: Pin 1 Page 3 of 6 PSPRL0801D Series Up to 240 Watts Dual Output, Active PFC AC/DC Switching Power Supply Rev. A Type “C” Models (U-Chassis with Top Cover): 5(L) x 3.2(W) x 1.66(H) Inches; Weight: 19.40oz Unit: mm [inches] OUTPUT PIN ASSIGNMENT Howder Molex V1:Pin 3 V1:Pins 6 ~ 8 RTN: Pin 2 RTN: Pins 2 ~ 5 V2: Pin 1 V2: Pin 1 Type “E” Models (Enclosed with Rear Side Built-in Fan): 6.5(L) x 3.2(W) x 1.6(H) Inches; Weight: 22.93oz Unit: mm [inches] 6.35 [0.25] 114.30 [4.50] 1.80 [0.07] 44.52 [1.75] 0.60 [0.02] 68.58 [2.70] 40.64 [1.60] 5.00 [0.20] 4.50 [0.18] 64.77 [2.55] 81.28 [3.20] 8.26 [0.32] OUTPUT PIN ASSIGNMENT 10/01/2010 Howder Molex V1:Pin 3 V1:Pins 6 ~ 8 RTN: Pin 2 RTN: Pins 2 ~ 5 V2: Pin 1 V2: Pin 1 165.10 [6.50] Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 6 PSPRL0801D Series Up to 240 Watts Dual Output, Active PFC AC/DC Switching Power Supply Rev. A Type “F” Models (Enclosed with Top Built-in Fan): 5(L) x 3.2(W) x 2(H) Inches; Weight: 21.16oz Unit: mm [inches] 50.80 [2.00] 81.28 [3.20] OUTPUT PIN ASSIGNMENT Howder Molex V1:Pin 3 V1:Pins 6 ~ 8 RTN: Pin 2 RTN: Pins 2 ~ 5 V2: Pin 1 V2: Pin 1 19.05 [0.75] 12.70 [0.50] 63.50 [2.50] 114.30 [4.50] I/O CONNECTOR PIN ASSIGNMENT Input Connector (CN1): Molex Part No. 09-91-0050 or equivalent (5pin, 3used), PCB is Labeled: L=Line; N=Neutral; G=Chassis Ground Mating Pins; Moles Engineering Series 2478, 2578, 8818. Terminal block - Howder M3 Part No. HD-601-3P Output Connector (CN2): Molex Part No. 09-91-0800 Terminal block - Howder M3 Part No. HD-816-3P Output Pin Assignment: DUAL OUTPUT Howder Molex V1:Pin 3 V1:Pins 6 ~ 8 RTN: Pin 2 RTN: Pins 2 ~ 5 V2: Pin 1 V2: Pin 1 Mounting Inserts: 6 Paces M3x0.7. Maximum Penetration 4mm see outline drawing for location. Logic Signal Connector (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26. Fan driver connector (FAN2): Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03). 10/01/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 6 Rev. A PSPRL0801D Series Up to 240 Watts Dual Output, Active PFC AC/DC Switching Power Supply COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/01/2010 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 6