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PSPRL0602D SERIES
220~400 Watts
AC/DC Active PFC Switching Power Supply
Dual Output
Rev C
F Type
E Type
C Type
U Type
Size: 6” x 4” x 2” inches
Size: 7” x 4” x 1.6”
Size: 6” x 4” x 1.57”
Size: 6” x 4” x 1.5”
OPTIONS
FEATURES
• Case Type
• Output Voltage
•
•
•
•
•
Compact 400W with 1U height power density: 11.11 watts/cu in
Built-in Remote On/Off, Power Good, Fan Fail Alarm
5/12/24/48VDC Dual Output Optional Combinations
Power Factor Corrected to EN61000-3-2 class D
Input Fusing, Over Power, Short Circuit, Over Voltage, and Over
Temperature Protection
•
•
•
•
•
•
RoHS Compliant
Variable Fan Speed & Low Acoustical Noise
High Quality & Reliable Component Usage
UL, CUL, TUV, CB, and CE approvals
4-Mechanical Options
Full Range AC Input
DESCRIPTION
The PSPRL0602D series of AC/DC switching power supplies have a dual output, universal input, and output power up to 400 watts. Models are
available in U-Chassis (U Type), U-Chassis with a top cover (C Type), Enclosed with rear side built-in fan (E Type), and Enclosed with top built-in
fan (F Type) designs. Output connectors are Howder terminal block design. Optional Mating Molex 16 pin outputs are also available. Please
contact factory for ordering details.
MODEL SELECTION TABLE
Input Voltage Output
Range
Voltage
Model Number(1)
PSPRL0602Dx-0512
PSPRL0602Dx-0524
PSPRL0602Dx-0548
PSPRL0602Dx-1224
V1
V2
V1
V2
V1
V2
V1
V2
+5VDC
+12VDC
+5VDC
90~264VAC
+24VDC
+5VDC
90~264VAC
+48VDC
+12VDC
90~264VAC
+24VDC
90~264VAC
Max. Output Current
C, U Type
E, F, U Type
(Convention) (Forced Air)
15A
30A
10.42A
16.67A
15A
30A
5.2A
8.33A
15A
30A
2.6A
4.16A
12.5A
16.67A
6.25A
8.33A
Maximum Output Power(3)
C, U Type
U, E, F Type
(Convention) (Forced Air)
Ripple &
Noise(2)
Regulation
1%
±5%
180W Max.
320W Max.
75% Min.
1%
±5%
180W Max.
320W Max.
75% Min.
1%
±5%
180W Max.
320W Max.
75% Min.
1%
±5%
200W Max.
400W Max.
75% Min.
Efficiency
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
INPUT SPECIFICATIONS
Input Voltage Range
Input Current
Inrush Current
Full Range
@90VAC
@230VAC, Cold start
@115VAC, Cold start
@Vin: 230VAC, Full Load
Power Factor Correction
OUTPUT SPECIFICATIONS
Output Voltage
Regulation
Adjustability
Output User Adjustable
Designated as INH on pin4 of CN1, requires a low signal to inhibit output
Remote On-Off
Output Power
Output Current
Ripple & Noise(2)
Returns to within 1% in less than 2.5mS for a 50% load change and the peak
Transient Response
transient does not excess 5%
Turn On Delay
@120VAC
Hold Up Time
@120VAC and 75% of rated maximum load
Overshoot
Turn-On & Off Overshoot <5% over nominal voltage.
4/11/2016
Min
Typ
90
Max
Unit
264
VAC
A
8
70
35
A
0.9
See Table
±5
±5
See Table
See Table
1
1.5
16
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
%
%
%
Sec
Msec
Page 1 of 5
Rev C
PSPRL0602D SERIES
220~400 Watts
AC/DC Active PFC Switching Power Supply
Dual Output
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
PROTECTION
Input Fusing Protection
One T8A/250V fuse inserted in primary
Short Circuit Protection
Trip without damage and auto-recovery
Over Power Protection
Auto-Recovery
110
140
% of I-Max
Over Voltage Protection
Unit latching down when output exceed 130% and recycle AC input to reset
Over Temperature Protection Unit protected of excessive operating ambient 110ºC±5ºC, and automatic recovery
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature
Ambient, De-Rating at 2.5% per degree from 50ºC to 70ºC
0
70
ºC
Storage Temperature
-20
85
ºC
Operating Humidity
Non-Condensing
5
95
% RH
Storage Humidity
Non-Condensing
5
95
% RH
Vibration
Acceleration 7.35 m/s*s on X, Y, and Z Axis
5
50
Hz
Cooling
Internal fan is provided.
MTBF
According to MIL-HBK-217F @30ºC
100,000
Hours
GENERAL SPECIFICATIONS
Efficiency
Measuring at 230V and Full load
75
%
Switching Frequency
PFC 68 kHz, PWM 55 kHz for D1224 & 50 kHz for other models
Fan Drive
12VDC/300mA offering to drive an external fan
Designated as FF on pin 3 of CN1 to monitor the status of the fan. This signal is
Fan Fail (FF) Alarm
an open collector output rated for 15VDC/5mA sink current maximum, it will go
higher when a fan failure is detected.
Power Supply On
Green LED designated as LED1 on the PCB
Designated as PG on CN1 and TTl high 100-500mS after DC regulation. It goes
Power Good
low at least 1mS before loss of regulation
Leakage Current(4)
@264VAC
3.5
mA
15000VAC input line to chassis (10mA DC cut off current); Isolating 3000VAC
HI-POT Test
primary to secondary windings; Primary to core 15000VAC. All for 3 sec.
Apply 25A from ground pin of the three prong plug to the far most earth. Max
Grounding Test
allowable resistance: 0.1Ω
Burn-In
45 ±5ºC for 1 hour @230VAC with full load.
100,000
hrs
PHYSICAL SPECIFICATIONS
U Type
1.32lb (600g)
C Type
1.43lb (650g)
Weight
E Type
1.65lb (750g)
F Type
1.76lb (800g)
6in x 4in x 1.5in
U Type
(152.4mm x 101.6mm x 38.1mm)
6in x 4in x 1.57in
C Type
(152.4mm x 101.6mm x 39.878)
Dimensions (L x W x H)
7in x 4in x 1.6in
E Type
(177.8mm x 101.6mm x 40.64mm)
6in x 4in x 2in
F Type
(152.4mm x 101.6mm x 50.8mm)
SAFETY & EMC CHARACTERISTICS
UL60950-1
Safety Regulation
CSA C22.2 No. 60950-1
CB
Class B conducted / radiated
EN55022
EMC
IEC61000-4-3,4,5,6,11
NOTES
(1)
(2)
(3)
(4)
4/11/2016
PSPRL0602 Series is designated as PSPRL0602Dx-y where x can be U (U-Chassis), C (U-Chasses with top cover), E (Enclosed type with rear
side built-in fan), or F (Enclosed type with top built-in fan). Y can be 0512, 0659, or 1224 for output voltage.
Ripple and Noise is measured from 10KHz to 20MHz bandwidth at output with parallel 0.1µF ceramic and 22µF electrolytic capacitors. 10%
minimum load is required to maintain the ripple and regulation.
-Models U chassis type need external forced airflow, min. 26.84 CFM to achieve maximum power.
-U, E, and F, type with forced air cooling: Total combined power of V1 and V2 not to exceed 400W for PSPRL0602Dx-1224 and 320W for other
models.
- U & C type with convention cooling: Total combined power of V1 and V2 not to exceed 200W for PSPRL0602D-1224 and 180W for other
models.
Optional for 500uA max. at 240VAC/300uA max. at 120VAC input
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
Rev C
PSPRL0602D SERIES
220~400 Watts
AC/DC Active PFC Switching Power Supply
Dual Output
OUTLINE DRAWING
Input and Output Connector (CN2):
Terminal block: Howder Part No. HD-121-7P or Molex: Mating JST VH series.
PCB labeling: L=Line; N=Neutral; G=Chassis Ground
Output Pin Assignment: (See Table on Right)
Mounting Inserts:
6 Places M4X0.7. Maximum Penetration 2mm sees outline drawing for location.
Logic Signal Connector (CN1):
Mating: JST XHP-4 or equivalent) CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26
Howder
Pin 1: V1
Pin 2~3: RTN
Pin 4: V2
Pin 5: GND
Pin 6: Neutral
Pin 7: Line
Molex
Pins 1~3: V1
Pins 4~8: RTN
Pins 9~10: V2
Pin 12: GND
Pin 14: Neutral
Pin 16: Line
Fan Driver Connector (FAN2):
12VDC/300mA is available to drive an external fan. Mating: JST XHP-2 (2 pubs 0.98 pitch) or
equivalent (CHYAO SHIUNN JS-2001-02).
MECHANICAL DRAWINGS
PSPRL0602DU (U-Chassis Type): 6” x 4” x 1.5”; Weight: 1.32lb (600g)
PSRPL0602DC (U-Chassis with Top Vented Cover): 6” x 4” x 1.57”; Weight: 1.43lb (650g)
4/11/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
Rev C
PSPRL0602D SERIES
220~400 Watts
AC/DC Active PFC Switching Power Supply
Dual Output
PSPRL0602DE (Enclosed with Side built-in Fan Type): 7” x 4” x 1.6”; Weight: 1.65lb (750g)
PSPRL0602DF (Enclosed with Top Built-In Fan Type): 6” x 4” x 2”; Weight: 1.76lb (800g)
4/11/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
Rev C
PSPRL0602D SERIES
220~400 Watts
AC/DC Active PFC Switching Power Supply
Dual Output
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
4/11/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5