1 Product Family Data Sheet Rev. 1.0 2015.11.27 LED Module Modular Platform Engine Series T-Type Gen2 15W LED Module SL-PGR1W27MBWW Samsung outdoor modules enable flexible modular design, providing better solution for outdoor application Features & Benefits High lumen density of 1800 lm Seamless combination by modular design Lens-type module, that makes fixtures easily designed IP66 for durability and robustness Applications Outdoor Lighting: Roadway Street Light Parking Lot Tunnel Light 2 Table of Contents 1. Product Code Information ----------------------- 3 2. Characteristics ----------------------- 4 3. Structure & Assembly ----------------------- 5 4. Certification & Declaration ----------------------- 9 5. Label Structure ----------------------- 10 6. Packing Structure ----------------------- 12 7. Precautions in Handling & Use ----------------------- 14 3 1. Product Code Information Light Distribution (Optical Lens Type) Nominal CCT (K) Product Code IESNA Type II Medium (L) 5000 SL-PGR1W27MBWW Notes: 1) (L) : optimized for Luminance uniformity 4 2. Characteristics a) Maximum Rating Item Rating Unit Remark Rated Lifetime >50,000 hour L80B50 @ tp, 50 = 105 ºC Ingress Protection (IP) IP66 - For Damp Location (UL marking) Operating Temperature (Tc) 10 ~ 92 ºC Storage Temperature (Ta) -30 ~ +70 ºC ESD ±8 kV (contact) / ±15 kV (air) kV Working Voltage for Insulation 50 V ※ Ta : Ambient Temperature, Tc : Critical Temperature at Tcase Point b) Electro-optical Characteristics (IF = 700 mA, Tcase = 58 °C) Item Unit Nom. CCT (K) Min. Typ. Max. Luminous Flux (Φv) lm 5000 1650 1800 - Luminous Efficacy lm/W 5000 - 116 - CCT K 5000 4745 5000 5311 - 75 Color Rendering Index (Ra) Operating Current (IF) mA - 700 1000 Operating Voltage (VF) Vdc 18.2 21.0 23.1 Power Consumption (P) W - 15.5 16.5 Remark IESNA Type II Medium (L) per module @ 21 V, 700mA in a module Notes: 1) TCase: Case temperature, measured at “Tcase point” and at the rated typical DC current 2) Samsung maintains measurement tolerance of : luminous flux = ±7 %, CRI = ±1, voltage = ±5%, CCT = ±5%, Current = ±5% 3) The maximum operating current means the highest limit in any operating condition 4) Voltage difference between modules is tightly controlled to be less than 1.0 V so that the maximum current of any module can be limited close to the value stated on above table (voltage bin of the module is printed at the labels on each module and on outer box) 5) The power consumption for a specific module is dependent on the operating voltage distribution across the modules in parallel connection 5 3. Structure & Assembly a) Appearance Note: The appearance will be different for various optical solutions depending on the combination of the available core lenses. Critical dimensions are the same for all optical solutions, except for thickness difference at the core lens cross-section. 6 b) Dimension Dimension Specification Tolerance Unit Module Length 150 ±0.5 mm Module Width 60 ±0.5 mm Module Height 43.7 ±0.5 mm PCB Thickness 1.2 ±0.12 mm Module Weight 295 ±20 g Remark 7 c) Structure No. Parts 1. Lens cover screws (8 pcs) . Array lens cover 3. Rubber seal 4. LED board 5. Side inlet harness 6. Thermal pad 7. Base plate heat sink Specifications Material: Stainless steel with teflon washer Location: Between array lens cover and base plate heat sink Lens type : IESNA Type II Medium(L) Material: Polycarbonate Thickness: 2.0 mm UL-94 Flammability: V-2 Material: Molded silicone LED: LH351B Ceramic high flux rank (7 pcs) Material: MC-PCB, aluminum Thickness: 1.2 mm Screws: Stainless steel (3 pcs) Material: Molded PVC coated with silicone sealant, 105 °C rating Wires: 24 AWG, 105 °C rating, with end connector Length (wires): 550 mm Between PCB and base plate heat sink Material: Extrusion aluminum 8 d) Light Distribution IESNA Type II Medium(L) Lens Type e) Thermal Management Performance temperatures are measured on “Tcase point” as indicated below (located at long side-center of the Module): ※Tcase : case temperature Tcase Point f) Schematic Circuit 9 4. Certification & Declaration Item Compliant to Remark Declaration RoHS Hazardous Substance & Material 10 5. Label Structure a) LED Board Label ⑥ ① SL-PGR1W2xxBWW 150827 10000937 5000K-S Tc max : 92℃ ② ③④⑤ ⑦ ⑧ Number Item Description ① Model Number (Product Code) Refer to page 3 ② SMT Date Code - ③ SMT Line - ④ Serial Number 00001 ~ 99999 ⑤ LED Binning Code - ⑥ CCT 5000 K ⑦ LED Maker S : Samsung ⑧ Tc max 92℃, Tc : Critical Temp. at Tcase Point b) Module Label ⑤ SL-PGR1W2xxBWW 150827 KOINC V4 2464lm / 21.8W ① ② ③④ ⑥ Number Item Description ① Model Number (Product Code) Refer to page 3 ② Production Date Code - ③ Manufacturing Location KO (Country / Korea) + INC (Factory) ④ Vf Binning Code - ⑤ Luminous Flux - ⑥ Operating Wattage - 11 c) Outer Box Label SL-PGR1W2xxBWW Number Item Description ① Model Number (Product Code) Refer to page 3 ② Lot No. Factory Code (2) + Production Date (4) + Serial No. (4) ③ Country of Origin KOREA ④ Packing Quantity 12 pc ⑤ Production Date (year/week) yyww ⑥ Label Printing Date (year/month/date) yy/mm/dd 12 6. Packing Structure Packing Process Step 1: 6 Modules of the same voltage bin are placed inside one inner box: Step 2: Two stacks of inner boxes (totaling 12 Modules, all having same voltage bin) are placed inside one outer box: Step 3: 32 boxes (384 modules) are placed on one pallet: 13 Dimension (mm) Packing Quantity (modules) Length Width Height Tolerance Inner Box 6 400 227 83 ±3 Outer Box 12 (2 inner boxes) 419 240 171 ±5 Pallet 384 (32 outer boxes) 1000 1000 130 ±10 14 7. Precautions in Handling & Use 7.1. The LED Lighting Modules for white light are devices which are materialized by combining white LEDs. The color of white light can differ a little unusually to diffuser plate (sign-board panel). Also when the LEDs are illuminating, operating current should be decided after considering the ambient maximum temperature. 7.2. Handling To prevent the LED Lighting Modules from making any defectives, please handle the LED Lighting modules with care as follows. (1) Don’t drop the unit and don’t give the unit any shocks. (2) Don’t bend the PCB and don’t touch the LED Resin. (3) Don’t storage the Module in a dusty place or room. (4) Don’t take the product apart. (5) Don’t touch the LED and also PCB and other circuit parts of Module with your naked fingers or sharpness things. (6) Take care so that do not pull wire with hand in case of carries or moves LED Lighting Modules. (7) *VOCs can be generated from adhesives, flux, hardener or organic additives used in luminaires. This phenomenon can cause a significant loss of light emitted from the luminaires. In order to prevent these problems, we recommend users to know the physical properties of the materials used in luminaires, and they must be selected carefully. (*VOCs: Volatile Organic Compounds) 7.3. Cleaning The LED Lighting Modules should not be used in any type of fluid such as water, oil, organic solvent, etc. It is recommended that IPA (Isopropyl Alcohol) be used as a solvent for cleaning the LED Lighting Modules. When using other solvents, it should be confirmed beforehand whether the solvents will dissolve the package and the resin or not. Freon solvents should not be used to clean the LEDs because of worldwide regulations. Do not clean the LED Lighting Modules by the ultrasonic. Before cleaning, a pre-test should be done to confirm whether any damage to the LED Lighting modules will occur. 7.4. Static Electricity Static electricity or surge voltage damages the LED Lighting Modules. Please keep the working process anti-static electricity condition to prevent the Lighting from destroying, as following. (1) Anyone who handles the unit should be well grounded.(earth ring or anti-static glove) (2) Anyone who handles the unit should wear anti-electrostatic working clothes. (3) All kinds of device and instruments, such as working table, measuring instruments and assembly jigs in your production lines should be well grounded. 7.5. Storage The LED Lighting Modules must be stored to insert a package of a moisture absorbent material(silica gel) in a box. 7.6. Others If over voltage which exceeds the absolute maximum rating is applied to LED Lighting Modules. It will cause damage Circuits(that LED is included) and result in destruction. Do not directly look into lighted LED with naked eyes. Please use this product within 5 months, which is kept in its original packaging unopened when stocked. Legal and additional information. About Samsung Electronics Co., Ltd. Samsung Electronics Co., Ltd. is a global leader in technology, opening new possibilities for people everywhere. Through relentless innovation and discovery, we are transforming the worlds of TVs, smartphones, tablets, PCs, cameras, home appliances, printers, LTE systems, medical devices, semiconductors and LED solutions. We employ 286,000 people across 80 countries with annual sales of US$216.7 billion. To discover more, please visit www.samsungled.com. Copyright © 2015 Samsung Electronics Co., Ltd. All rights reserved. Samsung is a registered trademark of Samsung Electronics Co., Ltd. Specifications and designs are subject to change without notice. Non-metric weights and measurements are approximate. All data were deemed correct at time of creation. Samsung is not liable for errors or omissions. All brand, product, service names and logos are trademarks and/or registered trademarks of their respective owners and are hereby recognized and acknowledged. Samsung Electronics Co., Ltd. 95, Samsung 2-ro Giheung-gu Yongin-si, Gyeonggi-do, 446-711 KOREA www.samsungled.com